Hydro-Pro 7024525 Installation Instructions Manual

Hydro-Pro 7024525 Installation Instructions Manual

Swimming pool heat pump unit

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SWIMMING POOL HEAT PUMP UNIT
Installation & Instruction Manual
Part no.
7024524
7024525
7024526
7024527
7024528
7024529
7024530
7024531
EN
Type
P6/32
P8/32
P12/32
P14/32
P20/32
P23/32
P23T/32
P26T/32

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Summary of Contents for Hydro-Pro 7024525

  • Page 1 SWIMMING POOL HEAT PUMP UNIT Installation & Instruction Manual Part no. Type 7024524 P6/32 7024525 P8/32 7024526 P12/32 7024527 P14/32 P20/32 7024528 P23/32 7024529 7024530 P23T/32 P26T/32 7024531...
  • Page 2: Table Of Contents

    CONTENTS 1. Preface 2. Specifications 2.1 Performance Data of Swimming Pool Heat Pump Unit 2.2 Dimensions for Swimming Pool Heat Pump Unit 3. Installation and Connection Installation illustration Swimming Pool Heat Pumps Location 3.3 How Close to Your Pool? 3.4 Swimming Pool Heat Pumps Plumbing 3.5 Swimming Pool Heat Pumps Electrical Wiring 3.6 Initial Start-up of the Unit Use and Operation Instruction of Wire Controller...
  • Page 3: Preface

    1. PREFACE In order to provide our customers with quality, reliability and versatility, this product has been made to strict production standards. This manual includes all the necessary information about installation, debugging, discharging and maintenance. Please read this manual carefully before you open or maintain the unit. The manufacture of this product will not be held responsible if someone is injured or the unit is damaged, as a result of improper installation, debugging, or unnecessary maintenance.
  • Page 4 1. PREFACE This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
  • Page 5 1. PREFACE Caution & Warning 1. The unit can only be repaired by qualified installer centre personnel or an authorised dealer.(for Europe market) 2. This appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
  • Page 6: Specifications

    2.SPECIFICATION 2.1 Performance data of Swimming Pool Heat Pump Unit *** REFRIGERANT : R32 UNIT P6/32 P8/32 Part nr. 7024524 7024525 Heating capacity 5.81 8.31 (A27/W26) Btu/h 19754 28254 Heating Power Input 0.99 1.31 5.87 6.34 Heating capacity 4.12 5.71 (A15/W26)...
  • Page 7 2.SPECIFICATION 2.1 Performance data of Swimming Pool Heat Pump Unit *** REFRIGERANT : R32 UNIT P12/32 P14/32 Part nr. 7024526 7024527 Heating capacity 11.5 13.5 (A27/W26) Btu/h 39000 45900 Heating Power Input 1.95 2.35 5.90 5.74 Heating capacity (A15/W26) Btu/h 27200 33320 Heating Power Input...
  • Page 8 2.SPECIFICATION 2.1 Performance data of Swimming Pool Heat Pump Unit *** REFRIGERANT : R32 UNIT P20/32 P23/32 Part nr. 7024528 7024529 Heating capacity 19.5 23.1 (A27/W26) Btu/h 66300 78540 Heating Power Input 3.10 6.30 6.42 Heating capacity 13.8 16.2 (A15/W26) Btu/h 46920 55080...
  • Page 9 2.SPECIFICATION 2.1 Performance data of Swimming Pool Heat Pump Unit *** REFRIGERANT : R32 UNIT P23T/32 P26T/32 Part nr. 7024530 7024531 Heating capacity 23.1 25.80 (A27/W26) Btu/h 78540 87720 Heating Power Input 4.10 6.42 6.29 Heating capacity 16.2 19.10 (A15/W26) Btu/h 55080 64940...
  • Page 10: Dimensions For Swimming Pool Heat Pump Unit

    2.SPECIFICATION 2.2 The dimensions for Swimming Pool Heat Pump Unit UNIT: P6/32 unit:mm Water outlet Φ50 Water inlet Φ50 UNIT: P8/32/P12/32 unit:mm Water outlet Φ50 Water inlet Φ50...
  • Page 11 2.SPECIFICATION 2.2 The dimensions for Swimming Pool Heat Pump Unit UNIT: P14/32 unit˖mm P20/32 1155 Water outlet ž 50 Water inlet ž 50 UNIT: P23/32 unit˖mm P23T/32 P26T/32 1042 Water outlet ž 50 Water inlet ž 50...
  • Page 12 2.SPECIFICATION...
  • Page 13: Installation And Connection

    3.INSTALLATION AND CONNECTION 3.1 Installation illustration supply Installation items: The factory only provides the main unit and the water unit; the other items in the illustration are necessary spare parts for the water system ,that provided by users or the installer. Attention: Please follow these steps when using for the first time 1.Open valve and charge water.
  • Page 14: Swimming Pool Heat Pumps Location

    3.INSTALLATION AND CONNECTION 3.2 Swimming Pool Heat Pumps Location The unit will perform well in any outdoor location provided that the following three factors are presented: 1. Fresh Air - 2. Electricity - 3. Pool filter piping The unit may be installed virtually anywhere outdoors. For indoor pools please consult the supplier.
  • Page 15: Swimming Pool Heat Pumps Plumbing

    3.INSTALLATION AND CONNECTION 3.4 Swimming Pool Heat Pumps Plumbing The Swimming Pool Heat Pumps exclusive rated flow titanium heat exchanger requires no special plumbing arrangements except bypass(please set the flow rate according to the nameplate). The water pressure drop is less than 10kPa at max. Flow rate. Since there is no residual heat or flame Temperatures, The unit does not need copper heat sink piping.
  • Page 16: Swimming Pool Heat Pumps Electrical Wiring

    3.INSTALLATION AND CONNECTION 3.5 Swimming Pool Heat Pumps Electrical Wiring NOTE: Although the unit heat exchanger is electrically isolated from the rest of the unit, it simply prevents the flow of electricity to or from the pool water. Grounding the unit is still required to protect you against short circuits inside the unit.
  • Page 17: Use And Operation Instruction Of Wire Controller

    4.Use and Operation Instruction of Wire Controller 4.1. Function of controller Main display area TEMP MODE TEMP Aux. Display area 1)Button function NO Symbol Name Function Press this button can start up or shut down the unit, cancel the current operation or back to the upper On/off interface Press this button can switch modes or save...
  • Page 18 4.Use and Operation Instruction of Wire Controller Symbol Meaning Function Cooling It is showed when the unit in cooling mode. It is showed when the unit in heating mode and flashed in Heating defrosting. Automatic It is showed when the unit in automatic mode. It is showed when the unit in electric-heating mode.
  • Page 19: The Controller Usage

    4.Use and Operation Instruction of Wire Controller 4.2. The controller usage Starting up and shutting down In the off interface, press" " for 0.5s can start up the unit, and aux. display-area shows water outlet temperature; In the running interface, press" "...
  • Page 20 4.Use and Operation Instruction of Wire Controller 2.3 Temperature setting ”or“ ” and the current mode target- In the main interface,press“ ”to increase the temp.value, or press“ ”to temperature flashes, then press“ decrease it. ”can save setting parameter and back to the main interface; MODE Press“...
  • Page 21 4.Use and Operation Instruction of Wire Controller Hour minute Flashing TEMP TEMP Flashing Flashing Press“ TEMP ” or“ MODE TEMP TEMP Flashing Flashing Press“ ” or“ TEMP TEMP...
  • Page 22 4.Use and Operation Instruction of Wire Controller 2.5 Timer setting ”hold on 2 seconds and "on" is flashing, at this time, In the main interface,press“ you can set the timer on(means the unit timer is on) ,then press“ ”again and hold on 2 seconds and "off"...
  • Page 23 4.Use and Operation Instruction of Wire Controller Flashing Flashing Flashing TEMP ” Press“ TEMP MODE MODE TEMP TEMP ” Press“ Flashing Flashing ” or“ Flashing Flashing TEMP TEMP ” MODE MODE Press“ TEMP TEMP ” Press“ The timer on and off has been set ”...
  • Page 24 4.Use and Operation Instruction of Wire Controller 2.6 Cancel the timer setting , ”for 2s and "ON" is flashing at this time, press “ ”to cancel the setting Press“ of timer on; It is the same way to cancel the setting of timer off . For example:...
  • Page 25 4.Use and Operation Instruction of Wire Controller 2.4 Keyboard lock To avoid mis-operation, please lock the controller after parameter setting. ”for 5 seconds, the keyboard will be locked. When At the main interface, press“ ”for 5 seconds, the keyboard will be the keyboard is locked, press“...
  • Page 26: Parameter Table

    4.Use and Operation Instruction of Wire Controller 4.3. Parameter table Default Remark Meaning 27℃ Heating inlet target temp. Adjustable 27℃ Cooling inlet target temp. Adjustable 27℃ Auto inlet target temp. Adjustable Remark: The wire controller can display the temperature unit as "℉" or "℃" according to the unit Model you bought.
  • Page 27: Trouble Shooting Guide

    4.Use and Operation Instruction of Wire Controller Trouble Shooting Guide Display Malfunction Canse Solution The water inlet temp. Sensor is Check or change the water Water inlet temp. Sensor failure open or short circuit inlet temp. Sensor Check or change the water The water outlet temp.
  • Page 28: Connection Of Pcb Illustration

    4.Use and Operation Instruction of Wire Controller 4.4. Connection of PCB illustration OUT1 OUT2 CN19 AI06 AI05 OUT3 Pc1001 AI04 OUT4 AI03 OUT5 AI02 AC-N AI01 CN16 Connections explanation: Symbol Meaning Compressor of system1(220-230VAC) OUT1 Water pump(220-230VAC) OUT2 4way valve (220-230VAC) OUT3 OUT4 High speed of fan motor(220-230VAC)...
  • Page 29: Maintenance And Inspectio

    5. MAINTENANCE AND INSPECTION Check the water supply device and the release often. You should avoid the condition of no water or air entering into system, as this will influence unit's performance and reliability. You should clear the pool/spa filter regularly to avoid damage to the unit as a result of the dirty of clogged filter.
  • Page 30 5. MAINTENANCE AND INSPECTION No ignition sources No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space.
  • Page 31 5. MAINTENANCE AND INSPECTION Repairs to sealed components 1) During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon prior to any removal of sealed covers, etc. If it isabsolutely necessary to have an electrical supply to equipment during servicing, then a permanently operating form of leak detection shall be located at the most critical point to warn of a potentially hazardous situation.
  • Page 32 5. MAINTENANCE AND INSPECTION Removal and evacuation When breaking into the refrigerant circuit to make repairs or for any other purpose conventional procedures shall be used. However, it is important that best practice is followed since flammability is a consideration. The following procedure shall be adhered to: .
  • Page 33 5. MAINTENANCE AND INSPECTION Decommissioning Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its detail. It is recommended good practice that all refrigerants are recovered safely. Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required prior to re-use of reclaimed refrigerant.
  • Page 34: Appendix

    6.APPENDIX 6.1 Circuit diagram CC CR ET 50K AI06 AT 5K OUT3 OUT1 OUT2 RED BLU AI05 OUT4 AI04 PC1001 OUT5 AI03 TO POWER TO PUMP AI02 AC-N SUPPLY SUT 5K 220-240V~/50Hz AI01 FS LP HP 12V Controller P6/32 COMP RED BLU Y/G ET 50K AI06...
  • Page 35 6.APPENDIX 6.1 Circuit diagram COMP RED BLU Y/G AI06 AT 5K OUT3 OUT1 OUT2 AI05 CT 5K OUT4 AI04 TO POWER TO PUMP OT 5K PC1001 SUPPLY OUT5 AI03 220-240V~/50HZ AI02 AC-N AI01 FS LP HP controller CODE:20180728-0002 P12/32 COMP RED BLU Y/G AI06 OUT3...
  • Page 36 6.APPENDIX 6.1 Circuit diagram COMP RED BLU Y/G AI06 OUT3 OUT1 OUT2 AI05 OUT4 TO POWER SUPPLY TO PUMP AI04 PC1001 220-240V~/50HZ OUT5 AI03 AT˖Ambient temperature AI02 COMP˖Compressor AC-N SUT 5K CT˖Coil temperature EEV˖Electronic expansion valve AI01 ET˖Exhaust temperature FM˖Fan motor FS˖Flow switch HP˖High pressure protection IT˖Inlet water temperature...
  • Page 37 6.APPENDIX SUT 5K CH˖Compressor heater FS LP HP CT˖Coil temperature AI01 ET˖Exhaust temperature FM˖Fan motor FS˖Flow switch HP˖High pressure protection IT˖Inlet water temperature KM1˖Contactor coil of compressor KM2˖Contactor coil of pump LP˖Low pressure protection OT˖Outlet water temperature PM˖Phase monitor SUT˖Suction temperature TC˖...
  • Page 38: Cable Specification

    6.APPENDIX 6.2 Cable specification (1) Single phase unit Nameplate Creepage protector Signal line maximum Phase line Earth line current No more 2h1.5mm 1.5mm 30mA less than 0.1 sec than 10A 2h2.5mm 2.5mm 30mA less than 0.1 sec 10~16A 2h4mm 30mA less than 0.1 sec 16 ~25A 25 ~32A 2h6mm...
  • Page 39: Comparison Table Of Refrigerant Saturation Temperature

    6.APPENDIX 6.3 Comparison table of refrigerant saturation temperature Pressure (MPa ) Temperature -51.3 (R410A)( Temperature -52.5 29.5 33.3 38.7 (R32)( ) Pressure (MPa ) Temperature (R410A)( Temperature 46.5 49.5 53.5 67.5 72.5 77.4 (R32)( )
  • Page 41 Code˖ 20181217-0001...

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