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Summary of Contents for Afag HLF12-P
- Page 1 Linear feeder HLF07-P / 12-P Translation of operating and installation instructions Copyright by Afag GmbH...
- Page 2 This operation instruction applies to: Type Order number Linear feeder HLF07-P 230 V / 50 Hz 50162932 Linear feeder HLF12-P 230 V / 50 Hz 50162933 Version of Documentation: BA_HLF07-12-P_R03.0_EN.docx Release: R03.0 Date: 16/05/2019 Following US patents are registered or announced: •...
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Page 3: Table Of Contents
Contents: Safety instructions .................... 4 Explanation of symbols and notes ......................4 Basic safety information ........................... 5 1.2.1 Electrical hook up ..........................5 1.2.2 Specific danger points ........................6 Intended use ............................. 6 Notes for Pacemakers and Defibrillators ....................7 Description of the device .................. -
Page 4: Safety Instructions
1 Safety instructions 1.1 Explanation of symbols and notes Symbols: Assembly and commissioning must be carried out by qualified person- nel only and according to these operating instructions. Please observe the meaning of the following symbols and notes. They are grouped into risk levels and classified according to ISO 3864-2. -
Page 5: Basic Safety Information
1.2 Basic safety information Familiarity with these basic safety rules and regulations constitutes the fundamental prerequisite for safe handling and trouble-free operation of Afag HLF-P linear feed- ers. These operating instructions contain the most significant regulations for safe HLF-P operation. These operating instructions - and in particular the safety regulations - must be observed by anyone working on and with the HLF-P. -
Page 6: Specific Danger Points
1.2.2 Specific danger points NOTE Afag HLF-P linear feeders are state-of-the-art equipment designed in compliance with the EU Machinery Directive and accepted safety regulations. Nevertheless, however, risks may arise from using this equipment that may endanger life and limb of user or third parties and cause interference with the HLF-P or other material assets. -
Page 7: Notes For Pacemakers And Defibrillators
1.4 Notes for Pacemakers and Defibrillators Afag vibration conveyors are tested in accordance with regulation 15 of the German Statuto- ry Accident Insurance Association [Deutsche Gesetzliche Unfallversicherung, DGUV] (previ- ously BGV B11 of German Accident Prevention Regulations). The permissible values of ex- posure area 2 are not exceeded, therefore no measures are required pursuant to Section 4 (2) of the DGUV regulation 15. -
Page 8: Description Of The Device
2 Description of the device 2.1 General Afag Type HLF -P Linear Feeders are used to remove parts from upstream machines and/or feed parts to downstream machines. Afag Linear Feeders are also used for sorting parts, with due consideration of various criteria. Linear feeders are fitted in in- dividual feeding units as well as in complex assembly systems. -
Page 9: Technical Data
2.3 Technical data Figure 1: Dimensions HLF-P R03.0 16/05/2019 Page 9... - Page 10 The main criterion is the working weight (track length) and the space available for installation. The Afag Piezo linear conveyors are designed for connection to 230 V, ±10%, 50 / 60Hz. The Afag Piezo controllers PSG-1 are available for controlling the linear con- veyors (see chapter 6.2 Control device).
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Page 11: Assembly Instructions
(see chapter 4.2 Balance of weights). Height adjustments can be achieved by means of appropriate substructures. Stand- ard Afag components are available for setting up complete units. Figure 2: Attachment slots in the base plate Slots for attaching the HLF-P R03.0... -
Page 12: Mounting Of The Useful Mass
Figure 3: Centre of gravity range = centre of gravity of useful mass Table Limiting coordinates for the position of the centre of gravity of the working weight HLF07-P HLF12-P 85±10 105±10 Dimension [mm] Dimension [mm] 0±9 0±10... - Page 13 Figure 4: Attachment using a side plate O Figure 5: Attachment using a side plate S HINWEIS The useful mass has to correspond to the values specified in chapter 4.2 Balance of weights. R03.0 16/05/2019 Page 13...
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Page 14: Operating Instructions
Width [mm] 4.2 Balance of weights The oscillating forces in the base plate of the Afag Linear Feeder are compensated almost completely due to the principle of opposing oscillations (push-pull). This bal- ance of oscillating forces is however only achieved if: 1. -
Page 15: Piezo Control
4.3 Piezo control The Afag Piezo linear conveyor is a spring and mass vibration system and works by taking advantage of the resonance behaviour. Please proceed as follows in order to achieve a stable operating point with the desired conveying capacity when adjusting the control parameters (voltage and operating frequency): 1. -
Page 16: Several Piezo Linear Conveyors In One Feeder
gards stability, care of the Piezo and mutual influence (with several devices) for the required conveying capacity must be determined depending on the application. CAUTION The operating frequency must be higher than the natural frequency of the Piezo linear conveyor. If the operating frequency is the same as the natural frequency, i.e. -
Page 17: Torques
4.5 Torques Tightening torques M in Nm for shank screws with metric ISO control threads and head supports according to DIN 912 or DIN 931: Tightening torques M in Nm Screw Strength class 8.8 Strength class 10.9 Strength class 12.9 14,0 16,5 (M7) -
Page 18: Maintenance Instructions
5 Maintenance Instructions An HLF-P type linear conveyor requires minimal maintenance. Depending on the manner in which it is used, signs of wear may occur, which can be compensated for by resetting the adjustment plates. Spring wear/ oxidation (increased resonance frequency) Depending on the operating mode and environment, a layer of oxidation may develop on the springs at the contact surfaces which over time may adversely affect the vibra- tion behavior. - Page 19 Conveyor runs too slowly, there is no movement recognisable Cause of fault Fault repair Output frequency of the control unit is set Set the frequency in the control unit according to the improperly required frequency. The conveyor rail is not sufficiently fas- Tighten fastening screws, check thread, if necessary tened to the corresponding drive The Piezo is damaged, or destroyed...
- Page 20 Change of the system's natural frequency Undo screws of the spring assemblies, check springs, due to a broken spring replace broken or damaged springs. CAUTION! Cause for a broken spring is often too high oscillation amplitude. --> Check oscillation amplitude! The drive is improperly adjusted, i.e.
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Page 21: Wear Parts And Spare Parts
5.2 Wear parts and spare parts Table 5: Wear parts Type Designation Order number HLF07-P Leaf spring 50203877 HLF12-P Leaf spring 50203471 Both Piezo-drive unit 50256407 6 Accessories 6.1 Mounting parts Table 6: Order data Type Designation Remark Order number... -
Page 22: Ordering Address
6.3 Ordering address Germany: Switzerland: Afag GmbH Afag Automation AG Wernher-von-Braun-Straße 1 Zuführtechnik D – 92224 Amberg Fiechtenstrasse32 CH – 4950 Huttwil Tel.: ++49 (0) 96 21 / 65 0 27-0 Fax: ++49 (0) 96 21 / 65 0 27-490 Tel.: ++41 (0) 62 / 959 86 86...
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