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Operating & Installation Instructions
KLF5 / KLF7 / KLF15 / KLF25
Translation of the Original Assembly Instructions EN
Linear feeder KLF5
Linear feeder KLF5
Linear feeder KLF7
Linear feeder KLF7
Linear feeder KLF15 (230 V/50 Hz)
Linear feeder KLF15 (115 V/60 Hz)
Linear feeder KLF25 (230 V/50 Hz)
Linear feeder KLF25 (115 V/60 Hz)
Operating & Installation Instructions EN
Linear Feeder
(230 V/50 Hz)
Order no.: 15044649 (complete) 15152773 (basic unit)
(115 V/60 Hz)
Order no.: 15052019 (complete) 15087298 (basic unit)
(230 V/50 Hz)
Order no.: 15150973 (complete) 15059714 (basic unit)
(115 V/60 Hz)
Order no.: 15173186 (complete) 15125060 (basic unit)
Order no.: 15021614 (complete) 15132435 (basic unit)
Order no.: 15014508 (complete) 15165339 (basic unit)
Order no.: 15048476 (complete) 15185736 (basic unit)
Order no.: 15169958 (complete) 15006002 (basic unit)
KLF5/KLF7/KLF15/KLF25
Date 24.08.2023
Version 7.0
1–44
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Summary of Contents for Afag KLF5
- Page 1 Operating & Installation Instructions Linear Feeder KLF5 / KLF7 / KLF15 / KLF25 Translation of the Original Assembly Instructions EN Linear feeder KLF5 (230 V/50 Hz) Order no.: 15044649 (complete) 15152773 (basic unit) Linear feeder KLF5 (115 V/60 Hz) Order no.: 15052019 (complete) 15087298 (basic unit)
- Page 2 Your Afag team © Subject to modifications The linear feeders have been designed by Afag Automation AG according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
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Page 3: Table Of Contents
2.8.3 Hazards due to strong alternating magnetic fields ....... 12 2.8.4 Mechanical hazards ................13 Technical data ...................... 14 Dimensional drawing KLF ................14 3.1.1 Dimensional drawing KLF5 ..............14 3.1.2 Dimensional drawing KLF7-KLF25 ............15 Technical data KLF ..................16 3.2.1 Technical data KLF5 ................16 3.2.2 Technical data KLF7-KLF25 .............. - Page 4 9.4.1 Spare parts ................... 42 9.4.2 Wear parts .................... 42 Decommissioning and disposal ................. 43 10.1 Safety instructions ..................43 10.2 Decommissioning ..................43 10.3 Disposal ...................... 43 4 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ...
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Page 5: General
NOTICE This safety note points out a potentially dangerous situation which, if not avoided, can cause substantial damage to property and the environment. Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 5–44 ... -
Page 6: Additional Symbols
In these assembly instructions the following symbols are used to highlight instructions, results, references, etc.. Symbol Description Instructions (steps ...) Results of actions References to sections Enumerations not ordered 6 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... -
Page 7: Warranty
This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ... -
Page 8: Safety Instructions
observance of all instructions given in this manual. compliance with the inspection and maintenance work and the specifications in the data sheets, using only original spare parts. 8 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... -
Page 9: Foreseeable Misuse
observe and communicate universally applicable laws and regulations regarding accident prevention and environmental protection, provide the necessary personal protective equipment (e.g. protective gloves) and instruct the personnel to wear it. Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 9–44 ... -
Page 10: Obligations Of The Personnel
Authorized persons who due to their specialized professional training, expertise and experience can identify risks and preventing possible hazards arising from the use of the machine. 10 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... -
Page 11: Personal Protective Equipment (Ppe)
Changes & Modifications No changes may be made to the linear feeders which have not been described in these operating instructions or approved in writing Afag Automation AG. Excluded from this are the rails stated in ... -
Page 12: Danger Due To Electricity
The alternating magnetic fields occurring in the immediate vicinity of the KLF can affect the proper functioning of e.g., pacemakers and defibrillators. Persons with a pacemaker must keep a safety distance of at least 10 cm. 12 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... -
Page 13: Mechanical Hazards
Limbs can be crushed by moving components! Work on and with the KLF may only be carried out by qualified personnel. Never reach into the system during normal operation! Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 13–44 ... -
Page 14: Technical Data
Technical data Technical data Dimensional drawing KLF 3.1.1 Dimensional drawing KLF5 Fig. 1 Dimensional drawing - KLF5 14 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... -
Page 15: Dimensional Drawing Klf7-Klf25
Technical data 3.1.2 Dimensional drawing KLF7-KLF25 Fig. 2 Dimensioned drawing KLF7-KLF25 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 15–44 ... -
Page 16: 3.2 Technical Data Klf
Technical data 3.2 Technical data KLF 3.2.1 Technical data KLF5 16 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... -
Page 17: Technical Data Klf7-Klf25
Technical data 3.2.2 Technical data KLF7-KLF25 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 17–44 ... -
Page 18: Accessories
Technical data Accessories 3.3.1 Mounting parts Type Designation Weight [g] Order Number KLF5 Trimming weight NM07 25 [g] 15183426 100 [g] 15148404 Trimming weight 50 [g] 15209275 KLF7 Angle 47 [g] 15032942 Side plate 70 [g] 15157317 200 [g] 15081054... -
Page 19: Transport, Packaging And Storage
Lift the linear feeder by the base only! The linear feeders are packed in the original packaging (cardboard box). Carefully remove the linear feeder from the original packaging. Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 19–44 ... -
Page 20: Scope Of Supply
The corresponding documentation is supplied with each linear feeder (e.g., operating and installation instructions, etc.). Fig. 3 Scope of delivery KLF [Unt] Designation Linear feeder KLF Operating and installation instructions 20 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... -
Page 21: Transport
Relative air humidity: < 90%, non condensing Packaging The linear feeder is transported in the Afag Automation AG transport packaging. If no Afag packaging is used, the linear feeder must be packed in such a way that it is protected against shocks and dust. NOTICE... -
Page 22: Design And Description
Design of the KLF feeder Description of the KLF The Afag linear feeders of the KLF type are used to remove parts from upstream machines and/or feed parts to downstream machines. Furthermore, Afag linear feeders are also used for sorting parts, with due consideration of various criteria. -
Page 23: Installation, Assembly And Setting
No warranty will be granted for damage caused by improper installation on the part of the operating company. Observe the safety instructions in chap. 2 "Safety instructions" of this manual as well instructions in chap. 6.3. Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 23–44 ... -
Page 24: Assembly
( chap. 6.4.2). The height adjustment must be made by means of appropriate substructures. Suitable Afag standard components are available for complete station set-ups. Fig. 5 Attachment slots(2) for the KLF 24 –... -
Page 25: Assembly Of The Conveyor Rail
The conveyor rail is attached to the left or right swing section by means of a mounting bracket or side plate. With the KLF5 , the conveyor trough is attached directly to the oscillating section. In all cases, ensure the correct fastening position according to chapter 3 . -
Page 26: Assembly Of Two Conveyor Rails
(trimming weight) attached to the second swing part. Working weight and counterweight must always be the same for the KLF5/KLF25. For the KLF7 and KLF15, a certain difference between working weight and counterweight must be maintained. -
Page 27: Assembly Of Divided Conveyor Rails
Divided conveyor rail with plate attachment angle fastening Fig. 9 Linear feeder with divided conveyor rail Maximum workpiece widths Type Max. workpiece width [mm] KLF5 approx. 30 KLF7 approx. 50 KLF15 approx. 70 KLF25 approx. 80 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023... -
Page 28: Electrical Connection
All IRG types operate with soft-starting and offer different options for mounting, attachment and control. A detailed description of the controller can be found in the AFAG general catalogue. Third-party control units can also be used, provided they meet the technical conditions. -
Page 29: Settings
chap. 6.4.2. Conveyor rail dimensions ������������ ���� ℎ���� The following applies to the dimensional ratio of the conveyor rail cross-section: �������� ���� ���� ℎ [mm] KLF5 KLF7 KLF15 KLF25 Length Width Tab. 3 Table with the recommended dimensions of the conveyor rails The dimensions are for one vibrating section and can be applied to each of the two vibrating sections. -
Page 30: Adjust Balance Of Weights
The conveying speed of a material that is placed freely on the conveyor rail or counterweight is the same on both vibrating sides. Tuning balance of weight for KLF5 and KLF25 Working weight and counterweight must be equal. - Page 31 Installation, assembly and setting Values for the working weight and counterweight Type Working weight [kg] Counterweight [kg] Difference (anchor side) (magnet side) [kg] KLF5 0.30 0.30 0.00±0.02 KLF7 0.65 0.55 0.10±0.02 KLF15 1.80 1.30 0.50±0.03 KLF25 3.00 3.00 0.00±0.05 Tab. 4 Values for the working weight and counterweight The anchor side is listed as the working side (see Tab.
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Page 32: Natural Frequency Fine Adjustment
Installation, assembly and setting 6.4.3 Natural frequency fine adjustment The Afag linear feeder works by making use of resonance. Mass changes require a change in spring stiffness. For this purpose, sliding adjustment plates (1) are mounted on the base plate attachment of the spring assemblies. - Page 33 Push the adjustment plates upwards or, if necessary, install an additional leaf spring. Carry out the test for fine adjustment of the natural frequency (see above) again. The process is completed. Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 33–44 ...
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Page 34: Adjust Air Gap
The air gap of the magnet system is set to the values given in the following table during series assembly. Type Power supply Air gap value [mm] Tolerance 230V/50Hz ± 0,05 KLF5 115V/60Hz ± 0,05 230V/50Hz ± 0,05 KLF7 115V/60Hz ± 0,05 230V/50Hz ±... -
Page 35: Operation
The use of the operating software is described in the installation instructions for the servo controller used. 2. If the module is supplied with an Afag controller, no further action is required (operating parameters already stored in the controller). 3. When using a different servo controller, special cables must be made and the operating parameters determined. -
Page 36: Fault Elimination
(strike) or too 6.4.4. large A foreign part is stuck in the air Remove foreign part. gap between magnet and anchor 36 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... - Page 37 Foreign part jammed in the air gap Remove foreign part. between magnet and anchor Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 37–44 ...
- Page 38 Remove foreign part A foreign part is stuck in the air gap between magnet and anchor 38 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ...
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Page 39: Maintenance And Repair
Observe the operating instructions of the controller used! Also observe the safety instructions in chap. 2 „Safety instructions“ in this manual. Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 39–44 ... -
Page 40: Maintenance Activities And Maintenance Intervals
When carrying out this work, only one spring assembly may be removed at a time, as otherwise the vibrating parts will be displaced and proper functioning can no longer be guaranteed. 40 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ... -
Page 41: Check Spring Setting Behaviour
Clean working area No use of splash water No abrasion or process dusts Environmental conditions as specified in the technical data Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 41–44 ... -
Page 42: Spare And Wear Parts Lists, Repairs
Afag for warranty repair within the warranty period. After expiry of the warranty period, the customer may replace or repair defective modules or wear parts himself or send them to the Afag repair service. Please note that Afag does not assume any warranty for modules that have not been replaced or repaired by Afag! 9.4.1... -
Page 43: 10 Decommissioning And Disposal
Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies. Information on proper disposal can be obtained from the responsible local authorities. Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 43–44 ... - Page 44 44 – 44 Operating & Installation Instructions EN KLF5/KLF7/KLF15/KLF25 Date 24.08.2023 Version 7.0 ...
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