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Summary of Contents for Fronius TransPocket 180 RC HW
- Page 1 / Perfect Charging / Perfect Welding / Solar Energy Operating Instructions TransPocket 180 RC HW Robot option 42,0426,0267,EA 002-06022019...
- Page 3 Fronius product. These instructions will help you familiarize yourself with the product. Reading the instructions carefully will enable you to learn about the many different features your Fronius product has to offer. This will allow you to make full use of its advan- tages.
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Page 5: Table Of Contents
Contents Safety Instructions ............................. Explanation of Safety Instructions......................General ..............................Intended Use............................Environmental Conditions ........................Obligations of the Operating Company....................Obligations of Personnel........................Grid Connection ............................ Residual current circuit breaker ......................Personal Protection and Protection of Others..................Data regarding Noise Emission Values ....................Danger from Toxic Gases and Vapors.................... - Page 6 Safety..............................Displayed Faults ........................... Service messages..........................No Function............................Technical Data ............................Explanation of the Term Duty Cycle ..................... Technical Data ............................
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Page 7: Safety Instructions
Safety Instructions Explanation of DANGER! Safety Instruc- tions Indicates an immediate danger. ► Death or serious injury may result if appropriate precautions are not taken. WARNING! Indicates a possibly dangerous situation. ► Death or serious injury may result if appropriate precautions are not taken. CAUTION! Indicates a situation where damage or injury could occur. -
Page 8: Intended Use
For the location of the safety and danger notices on the device, refer to the section headed "General" in the Operating Instructions for the device. Before switching on the device, remove any faults that could compromise safety. Your personal safety is at stake! Intended Use The device is to be used exclusively for its intended purpose. -
Page 9: Obligations Of Personnel
Obligations of All persons who are assigned to work with the device must do the following before begin- Personnel ning the work: Follow the basic regulations for occupational safety and accident prevention Read these Operating Instructions, especially the section "Safety Rules," and confirm that they have understood and will follow them by signing Before leaving the workplace, ensure that no personal injury or property damage can occur in one's absence. -
Page 10: Data Regarding Noise Emission Values
Protective clothing involves the following: Protecting the face and eyes from UV radiation, heat and flying sparks with a face guard featuring a regulation-compliant filter Wearing regulation-compliant protective goggles with side protection behind the face guard Wearing rigid, wet-insulating footwear Protecting hands with appropriate gloves (featuring electrical insulation and thermal protection) Wearing ear protection to reduce noise exposure and protect against injury... -
Page 11: Danger From Flying Sparks
Danger from Fly- Flying sparks can cause fires and explosions. ing Sparks Never undertake welding near flammable materials. Flammable materials must be kept at least 11 meters (36 ft. 1.07 in.) from the arc or pro- tected with a certified cover. Keep suitable, tested fire extinguishers on hand. -
Page 12: Stray Welding Currents
Switch off unused devices. When working at elevated heights, wear a safety harness to prevent falls. Before working on the device, switch off the device and remove the grid plug. Secure the device to prevent the grid plug from being connected and switched on again by applying a clearly legible and understandable warning sign. -
Page 13: Emf Measures
Test and assess the immunity of equipment in the vicinity of the device in accordance with national and international provisions. Examples of interference-prone equipment that could be affected by the device: Safety devices Grid power lines, signal lines and data transfer lines EMC and telecommunications equipment Devices for measuring and calibrating Supporting measures to avoid EMC problems:... -
Page 14: Undesired Welding Results
Leave the welding torch and other parts with a high operating temperature to cool before working on them. Special regulations apply in areas at risk of fire or explosion – follow the appropriate national and international regulations. Power sources for work in areas with increased electrical hazard (e.g. boilers) must be la- beled with the symbol (Safety). -
Page 15: Safety Measures At The Setup Location And During Transport
Keep shielding gas cylinders away from welding or other electrical circuits. Never hang a welding torch on a shielding gas cylinder. Never touch a shielding gas cylinder with an electrode. Risk of explosion: Never weld on a compressed shielding gas cylinder. Always use suitable shielding gas cylinders for the application in question and the correct matching accessories (controller, hoses, and fittings, etc.) Only use shielding gas cylinders and accessories that are in good condition. -
Page 16: Maintenance And Repair
Never bypass or disable safety devices. Before switching on the device, ensure that no one can be put in danger. The device must be examined at least once a week for externally detectable damage and functionality of the safety devices. Always secure the shielding gas cylinder well and remove before transporting by crane. -
Page 17: Disposal
(e.g. relevant product standards of the EN 60974 se- ries). Fronius International GmbH declares that the device complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity is available on the following website: http:/ /www.fronius.com... -
Page 18: General
General Device concept The power source is specifically designed to pre-heat welding wires during TIG hot- wire welding and has the following charac- teristics: Compact dimensions Robust plastic housing High reliability even under tough usage conditions Carrier belt for easy transport even on construction sites Securely attached operating elements Current sockets with bayonet latch... -
Page 19: Warning Notices On The Device
Warning Notices on the Device The warning notices and safety symbols located on the power source must not be re- moved or painted over. They warn against incorrect operation, which may result in seri- ous injury and damage. Meaning of the safety symbols on the device: Welding is dangerous. -
Page 20: Application Example
Application Ex- ample Robot Workpiece Welding torch Wirefeeder Power cable (positive pole) Power source Robot control/power source connection cable Robot control Grounding cable (negative pole) (10) Robot control/robot connection cable... -
Page 21: Before Installation
Before installation Safety WARNING! Incorrect operation and incorrectly performed work can cause serious injury and damage to property. All work listed in these Operating Instructions may only be performed by trained specialist personnel. All functions described in these Operating Instructions may only be used by trained specialist personnel. - Page 22 The maximum apparent power S of the power source is calculated as follows: 1max 1max 1max and U according to the device rating plate and technical data 1max The necessary generator apparent power S is calculated according to the following empirical formula: x 1.35 1max...
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Page 23: Operating Controls, Connections And Mechanical Components
Operating controls, connections and mechanical components Safety WARNING! Operating the device incorrectly can cause serious injury and damage. Do not use the functions described until you have thoroughly read and understood the fol- lowing documents: ► these operating instructions ► all operating instructions for system components, especially the safety rules NOTE! Because of software updates, certain functions may be available for your device but not described in these Operating Instructions or vice versa. -
Page 24: Operating Controls, Connections, And Mechanical Components
Operating Con- trols, Connec- tions, and Mechanical Com- ponents Control panel (-) current socket Connect the grounding cable here TIG Multi Connector For connecting an external control system (+) current socket For connecting the power cable to the wirefeeder Carry strap Cable strap To hold the mains cable and the welding power-leads Do not use to transport the device! -
Page 25: Control Panel
Control Panel Set value display displays the currently selected amperage symbol is always lit; the other indicators have no function Setup button 1 For accessing the Setup menu Display Setup button 2 For accessing the Setup menu Selection dial To change the amperage | To navigate through the Setup menu Status indicators Used to indicate the different operating statuses of the power source: VRD - No function... -
Page 26: Connecting And Starting The Power Source
Connecting and Starting the Power Source Configuring the Connect the TIG Multi Connector plug TIG Multi Connec- to the robot control unit and connect tor Plug pins B (pink cable) and E (green cable) with a floating switch the pins B and E are needed to start the pre-heating process Installing the Power Source... -
Page 27: Starting Pre-Heating
* Correctly connect the cable to the wirefeeder Starting Pre-heat- Set the desired amperage using the selection dial on the control panel of the power source Activate pre-heating through a signal on the robot control unit (close the switch be- tween pin A and pin E on the TIG Multi Connector plug - also see Configuring the TIG Multi Connector... -
Page 28: Setup Menu
Setup Menu Accessing the Press both buttons at the same time Setup Menu The code of the first parameter from the Setup menu is displayed on the control panel Adjusting Param- Turn the selection dial to select the desired parameter eters Press the selection dial to display the set value of the parameter Press the selection dial to change the value... -
Page 29: Setup Menu 2Nd Level
Setup Menu 2nd Level Setup Menu 2nd Parameter Description Range Unit Level Parameters Software version The complete version number of the current soft- ware is divided across several displays and can be viewed by turning the selection dial Automatic shutdown (time Shut down) 5 - 60 Minutes If the device is not used or operated within a set... - Page 30 Parameter Description Range Unit Operating duration (System on time) Hours, minutes, For displaying the operating duration (count be- seconds gins as soon as the device is switched on) The complete operating duration is divided across several displays and can be accessed by turning the selection dial Pre-heating duration (System Active time) Hours,...
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Page 31: Service, Maintenance And Disposal
Service, maintenance and disposal Safety WARNING! Work performed incorrectly can cause serious injury and damage to property. All work described below may only be performed by trained specialist personnel. Do not perform the work described below until you have thoroughly read and understood the fol- lowing documents: ►... -
Page 32: Every Two Months
Every Two Clean air filter: Months Disposal Materials should be disposed of according to valid local and national regulations. -
Page 33: Fault Correction
Fault Correction Safety WARNING! Work performed incorrectly can cause serious injury and damage to property. All work described below may only be performed by trained specialist personnel. Do not perform the work described below until you have thoroughly read and understood the fol- lowing documents: ►... -
Page 34: Service Messages
Service messag- If "E" and a two-digit error code (e.g., "E02") appears on the display and the fault indication lights up, this is an internal service code for the power source. Example: There can be multiple error codes. These appear by turning the adjustment wheel. Take note of all displayed error codes as well as the serial number and configuration of the power source, and then contact the service center with a detailed error description. -
Page 35: No Function
Cause: Grid voltage exceeds admissible limits Remedy: Immediately pull out the mains plug and ensure that the power source is being operated at the correct grid voltage E36 E41 E45 Cause: Grid voltage is outside of the tolerance or grid output is insufficient for the con- nected device(s) Remedy: Ensure that the power source is being operated at the correct grid voltage;... - Page 36 No current for pre-heating the wire electrode The device is switched on, overtemperature indication lights up Cause: Duty cycle exceeded - device overloaded - fan running Remedy: Observe duty cycle Cause: Thermal automatic circuit breaker has shut down the device Remedy: Wait for device to cool down (do not switch off the device - the fan will cool the device);...
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Page 37: Technical Data
Technical Data Explanation of The duty cycle (D.C.) is the period of a ten minute cycle in which the device may be oper- the Term Duty Cy- ated at the stated power without overheating. NOTE! The D. C. values cited on the rating plate relate to an ambient temperature of 40 °C. If the ambient temperature is higher, the D.C. -
Page 38: Technical Data
Technical Data Grid voltage (U 1 x 240 V Max. effective primary current (I 1eff Max. primary current (I 1max Mains fuse 16 A time-delay fuse Grid voltage (U 1 x 120 V Max. effective primary current (I 1eff Max. primary current (I 13 A 1max Mains fuse... - Page 40 FRONIUS INTERNATIONAL GMBH Froniusplatz 1, A-4600 Wels, Austria Tel: +43 (0)7242 241-0, Fax: +43 (0)7242 241-3940 E-Mail: sales@fronius.com www.fronius.com www.fronius.com/addresses Under http://www.fronius.com/addresses you will find all addresses of our Sales & service partners and Locations...
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