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Related Manuals for ViscoTec Preeflow eco-DUO600
Summary of Contents for ViscoTec Preeflow eco-DUO600
- Page 1 Dosiersystem Commissioning and Maintenance Instructions eco-DUO600...
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Page 3: Table Of Contents
eco-DUO600 Commissioning and Maintenance Manual Table of contents This manual The dispenser Safety Starting up for the first time Connecting the dosing units to the drive units Connecting sensors for monitoring dosing pressure Supplying and bleeding the medium. Calibration Recommendations for problem-free operation Cleaning the outlets Cleaning Preparation... -
Page 4: This Manual
eco-DUO600 Commissioning and Maintenance Manual This manual Dear customer, This manual forms part of the operating and maintenance manual for the dosing system eco-CONTROL DUO. The operating and maintenance manual must have been read and understood in full before commissioning or carrying out maintenance work on the eco- DUO 600. -
Page 5: Starting Up For The First Time
eco-DUO600 Commissioning and Maintenance Manual Starting up for the first time Assembly Stators as follows: • Disassembly dispensing unit as follows: - 5.1.1, Separating the dispensers - 5.1.2, Dismantling the dispenser • Assembley Stators, see 5.2, Assembly Do not switch on 2K dispenser until medium has been delivered to it. Otherwise there is a risk of damage to the equipment. -
Page 6: Connecting Sensors For Monitoring Dosing Pressure
eco-DUO600 Commissioning and Maintenance Manual Connecting sensors for monitoring dosing pressure Attention: The sensor cables must not be drilled during assembly! Connect both sensors to the flowscreen analysis system* * According to the instructions provided. 6 / 23 Version 1.4 Copyright ©... -
Page 7: Supplying And Bleeding The Medium
eco-DUO600 Commissioning and Maintenance Manual Supplying and bleeding the medium. Follow the safety stipulations and instructions of the manufacturer of the medium to be used to fill the unit. If applicable, use the required protective equipment. If the medium is being conveyed for the first time, there is a danger from medium spurting out. -
Page 8: Calibration
eco-DUO600 Commissioning and Maintenance Manual Calibration A calibration adapter is available for calibrating the eco-DUO 600. It is mounted on the outlets. The eco-Control EC 200-DUO calibration programmes can be used to determine the exact dosing quantities and save them for the calculation in the dosing programmes. Calibrating the dispenser •... -
Page 9: Recommendations For Problem-Free Operation
eco-DUO600 Commissioning and Maintenance Manual Recommendations for problem-free operation Notice: These experience values apply for a wide variety of dual-component media. Always follow the manufacturer recommendations for your product in addition to these. • Mix ratio for very short dosing times Dual-component media display mostly varying properties (viscosity). -
Page 10: Cleaning The Outlets
eco-DUO600 Commissioning and Maintenance Manual Cleaning the outlets This type of dosing station requires some dismantling when cleaning with high viscose products. During this activity attention must be paid to the chemical properties and chemical reactions of the products. Please contact the manufacturer of your mix product if necessary. -
Page 11: Cleaning
eco-DUO600 Commissioning and Maintenance Manual Cleaning Preparation • Disconnect the power supply of the drive units and uncouple it from the dosing units (in the reverse order to that described in 4.1, Connecting the dosing units to the drive units, page5). - Page 12 eco-DUO600 Commissioning and Maintenance Manual • Loosen the screws (9) from the centring cover (8) and remove the centring cover. • Unscrew the screws (17) on the upper fixing plate. Fig. 7 12 / 23 Version 1.4 Copyright ©...
- Page 13 eco-DUO600 Commissioning and Maintenance Manual • Remove both fixing plates (15, 16). • Separate the dispensers. • Unscrew both plugs (28) Fig. 8 Copyright © Version 1.4 13 / 23...
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Page 14: Dismantling The Dispenser
eco-DUO600 Commissioning and Maintenance Manual 5.1.2 Dismantling the dispenser On both dispensers: 1. Unscrew the screws (6) and remove the end piece (5B). 2. Couple the assembly aid (25) to the dispenser housing (2) (the star-shaped coupling (22) must be attached to the dispenser housing). Turn the assembly aid in the direction of the arrow until the stator (4) can be removed from the dispenser housing. - Page 15 eco-DUO600 Commissioning and Maintenance Manual 3. Remove the stator*. 4. Unscrew the screws (3) and pull the dispenser housing (2) with round section seal (26) off the rotor strand seal housing (1). * If the stator cannot be removed easily, proceed from 6 and remove the stator when the rotor strand seal housing has been removed.
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Page 16: Assembly
eco-DUO600 Commissioning and Maintenance Manual Assembly For assembly, the work steps outlined in the previous section are carried out in reverse order. Important: • Wet the rotor (26) with the medium or a suitable lubricant. • Turn the stator (4) into the correct position on the rotor (26) to ensure that the dowel pin (7) can be immersed in the relevant groove in the dispenser... - Page 17 eco-DUO600 Commissioning and Maintenance Manual • Place both seals (14) into the oval- shaped notches in the locking plate before attaching the mix housing (10). Fig. 13 Copyright © Version 1.4 17 / 23...
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Page 18: Spare Parts
eco-DUO600 Commissioning and Maintenance Manual Spare parts Fig. 14 18 / 23 Version 1.4 Copyright ©... - Page 19 eco-DUO600 Commissioning and Maintenance Manual Item Part No. x Qty Item name Material 21175 eco-DUO 600 complete, with drive 21168 eco-DUO 600 without drive 20784 Connection cable 20047 Drive unit 21152 Rotor strand seal housing 21153 Pump housing 21156 Allen screw M4 x 70 20002 Stator VisChem...
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Page 20: Servicing
eco-DUO600 Commissioning and Maintenance Manual Servicing Changing the stator See section 5, Cleaning, Page 11. Troubleshooting Fault Possible cause Action Static mixing pipe blocked clean / replace Medium hardened Cleaning the dispenser Stator anti-rotation lock missing check / insert No or too little Stator swollen / worn Replace the stator medium conveyed... -
Page 21: Technical Specifications
eco-DUO600 Commissioning and Maintenance Manual Technical specifications Weight approx. 1,600 g (without drives) Material inlet 1/4"cylindrical Whitworth pipe thread DIN/ISO 228 Material outlet Static mixing pipe bayonet catch Minimum operating pressure 0 to 20 bar input pressure, for non self-levelling liquid Maximum dosing pressure up to 40 bar Intrinsic tightness... -
Page 22: Disposal
eco-DUO600 Commissioning and Maintenance Manual Screws, washers, etc. Stainless steel Drive shaft, rotor Stainless steel 1.4404 Stator elastomer, flexible shaft VisChem covering Disposal Dispose of the 2K dispenser in an environmentally safe way. All materials and products left in containers must be treated in accordance with the appropriate recycling requirements. - Page 23 eco-DUO600 Commissioning and Maintenance Manual lastpage Notes Copyright © Version 1.4 23 / 23...
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