Startup And Checkout; On-Off Switch - Honeywell VR8215 Series Installation Instructions Manual

2
S87B CONTROL MODULE
5
24V (GND) ALARM
VALVE
VALVE
24V
GND
4
IGNITER-SENSOR AND
BURNER GROUND
TEMPERATURE
CONTROLLER
3
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REQUIRED.
2 ALTERNATE LIMIT CONTROLLER LOCATION.
3
MAXIMUM IGNITER-SENSOR CABLE LENGTH: 3 ft. (0.9 m) OR LESS.
4
3A REPLACEABLE FUSE.
5
ALARM TERMINAL PROVIDED ON SOME MODELS.
Fig. 5. Typical wiring connections for 24 volt
control in S87 Direct Ignition System.
DUAL VALVE
S89C,G,J/S890C,G,J
COMBINATION
HOT SURFACE
GAS CONTROL
IGNITION CONTROL
VALVE
VALVE (GND)
24V
TH-W
24V (GND)
GND (BURNER)
VENT
DAMPER PLUG
BURNER
GROUND
2
THERMOSTAT
OR CONTROLLER
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REQUIRED. MAKE SURE L1 AND L2 ARE NOT
REVERSED; THIS WOULD PREVENT FLAME DETECTION.
2
ALTERNATE LIMIT CONTROLLER LOCATION.
3
SEN TERMINAL AND Q354 FLAME SENSOR ON D MODELS ONLY.
Fig. 6. Typical wiring connections with 24 volt
control in S89 Direct Ignition System.
ALARM, IF USED
DUAL VALVE
COMBINATION
GAS CONTROL
Q347 IGNITER-SENSOR
BURNER
HOT
SURFACE
IGNITER-
SENSOR
WHITE
L2
BLUE
HSI
BLACK
L1
BLUE
HSI
SEN
Q354 FLAME
SENSOR
3
LIMIT
CONTROLLER
VR8215S,T DIRECT IGNITION COMBINATION GAS CONTROLS

STARTUP AND CHECKOUT

L1
(HOT)

On-Off Switch

L2
The on-off switch settings are as follows:
1
• OFF: Prevents main gas flow through the control.
• ON: Permits gas to flow into the control body. Under
control of the thermostat and direct ignition module,
gas can flow to the main burners.
NOTE: Controls are shipped with the electronic on-off
switch in the ON position.
Perform Gas Leak Test
WARNING
Fire or Explosion Hazard.
Can cause property damage, severe injury
or death.
Perform Gas Leak Test every time work is done on
a gas system.
IMPORTANT
Do not spray soap and water solution on the gas
control. This can damage the control. Do not use
an excessive amount of soap and water solution
to perform the gas leak test. Apply only to pipe
thread areas.
M27697
Gas Leak Test
1. Paint pipe connections upstream of the gas control
with rich soap and water solution. Bubbles indicate
a gas leak.
2. If a leak is detected, tighten the pipe connections.
3. Light the main burner. Stand clear of the main
burner while lighting to prevent injury caused from
hidden leaks that could cause flashback in the
appliance vestibule.
4. With the main burner in operation, paint the pipe
joints (including bushings) and the control inlet and
outlet with rich soap and water solution.
5. If another leak is detected, turn the gas control to
off, tighten the joints and pipe connections.
6. Replace the part if a leak cannot be stopped.
Turn On System
Push the on-off switch to the ON position.
L1
(HOT)
Turn On Main Burner
L2
1
Follow appliance manufacturer instructions or turn
thermostat up to call for heat.
M27628
5 69-2253—01