Honeywell V8200A Installation Instructions Manual

Continuous pilot combination gas controls
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V8200A,C,H,M and
VR8200A,C,H,M Continuous Pilot
Combination Gas Controls
APPLICATION
These continuous pilot combination gas controls are
used in gas-fired appliances up to 200 cfh capacity of
natural gas. They include safety shutoff, a manual valve,
one or two automatic operators, a pressure regulator and
a pilot filter. Body pattern is straight-through with 1/2 in.
inlet and 1/2 in. outlet. An ECO connector (part no.
393200-1) with two 1/4 in. quick connect terminals is
available.
See Table 1 for model differences and Table 2 for
temperature ranges and regulator types.
Additional 90° angle and straight flanges are available for
3/8, 1/2, and 3/4 in. pipe. See Table 3 for flange part
®
numbers. TRADELINE
with attached O-ring, four mounting screws, and a 9/64
in. hex wrench.
Voltage
Model
Frequency
V8200
24 V/60 Hz
VR8200
24 V/60 Hz
Table 2. Model Number Suffix Letter Designation.
Model No.
Ambient
Suffix
Temperature
Letter
A
0° to 175° F (-18° to 79° C)
C
0° to 175° F (-18° to 79° C)
H
0° to 175° F (-18° to 79° C)
M
-40° to 175° F (-40° to 79° C) Standard
flange kits include one flange
Table 1. Continuous Pilot Combination Gas Control Models.
Number of
Automatic Operators
One
Two
Regulator
Range
Standard
Step-opening
Slow-opening
Controls are factory-set for natural (and manufactured) or
LP gas. Do not attempt to use a control set for natural
(manufactured) gas on LP gas, or a control set for LP on
natural (manufactured) gas.
Controls with standard or slow opening regulators can be
converted from one gas to the other with a conversion kit
(order separately). Order Part No. 393691 to convert
from natural (manufactured) to LP gas; order Part No.
394588 to convert from LP to natural (manufactured)
gas. Controls with step opening regulators cannot be
converted.
CSA Certificate: 112395
Australian Gas Association Certificate: 4752
Knob Positions
OFF-PILOT-ON
OFF-PILOT-ON
Type
Inlet/Outlet
Pipe Size
3/8 in. NPT
1/2 in. NPT
3/4 in. NPT
a
Elbow (angle) flanges cannot provide right hand inlet
when the ECO connector is used.
NOTE: Flange Kits include one flange with attached
INSTALLATION INSTRUCTIONS
Gas Control
0.30
0.5
Table 3. Flange Part Numbers.
Flange
Type
Straight
NA
a
393690-2
Elbow
Straight
393690-6
393690-3
a
Elbow
Straight
393690-4
a
393690-5
Elbow
O-ring and four mounting screws. TRADELINE
kits include 9/64 inch hex wrench, as noted.
Current
Draw
Part No.
Less
With
Hex
Hex
Wrench
Wrench
393690-11
NA
NA
393690-13
NA
393690-15
69-0422—03

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  Summary of Contents for Honeywell V8200A

  • Page 1 V8200A,C,H,M and VR8200A,C,H,M Continuous Pilot Combination Gas Controls INSTALLATION INSTRUCTIONS APPLICATION Controls are factory-set for natural (and manufactured) or LP gas. Do not attempt to use a control set for natural (manufactured) gas on LP gas, or a control set for LP on These continuous pilot combination gas controls are natural (manufactured) gas.
  • Page 2: Installation

    V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS INSTALLATION Convert between Natural and LP When Installing This Product... 1. Read these instructions carefully. Failure to follow WARNING them could damage the product or cause a hazardous condition. Fire or Explosion Hazard can cause property 2.
  • Page 3: Using Adapters To Solve Swing Radius Problems

    V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS Install Piping to Control Complete instructions below for piping, installing control, and connecting pilot tubing, thermocouple, and wiring. All piping must comply with local codes and ordinances or Make certain the gas leak test you perform on the control with the Natural Fuel Gas Codes (ANSI Z223.1 NFPA No.
  • Page 4 V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS 5. Connect other end of tubing to pilot burner according to pilot burner manufacturer's SCREW instructions. PRESSURE REGULATOR TERMINALS (2) ADJUSTMENT WIRING (UNDER CAP SCREW) TERMINALS (2) INLET THERMOCOUPLE PRESSURE TAP OUTLET...
  • Page 5: Startup And Checkout

    V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS STARTUP AND CHECKOUT THERMOSTAT HIGH LIMIT CONTROLLER WARNING (HOT) Fire or Explosion Hazard can cause property OPTIONAL damage, severe injury or death. CONVENIENCE Do not force the gas control knob on the...
  • Page 6: Turn On Main Burner

    V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS Turn On Main Burner Standard Pressure Regulator 1. Check the manifold pressure listed on the appliance Follow instructions provided by appliance manufacturer or nameplate. Gas control outlet pressure should turn thermostat up to call for heat.
  • Page 7: Check Safety Shutdown Performance

    V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS Table 7. Pressure Regulator Specification Pressures CAUTION in in. wc. Do not apply jumper across (or short) the Factory Set valve coil terminals, even temporarily. Doing Nominal so may burn out the heat anticipator in the...
  • Page 8: To Light The Pilot Burner

    V8200A,C,H,M AND VR8200A,C,H,M CONTINUOUS PILOT COMBINATION GAS CONTROLS If your gas supplier cannot be reached, call the 3. Remove burner access panel if provided on your fire department. appliance. 4. Turn gas control knob (Fig. 4) clockwise Do not force the gas control knob on the OFF position.

This manual is also suitable for:

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