Honeywell TRADELINE VR8300A Installation Manual

Honeywell TRADELINE VR8300A Installation Manual

Continuous pilot combination gas control
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TRADELINE
These continuous pilot gas controls are used in gas-fired
appliances with capacities up to 200 feet
pressure drop [5.7 meters
They include a manual valve, safety shutoff, two automatic
operators, and a pressure regulator. See Table 1 for tempera-
ture range and regulator type.
The VR8300 setup for natural gas includes a 393691 LP
Conversion Kit. The kit contains a cap screw, a pressure
CAPACITY:
Size
(Inlet x Outlet)
1/2 x 1/2
1/2 x 3/4
3/4 x 3/4
a
Capacity based on 1000 Btu/feet
specific gravity natural gas at 0.25 kPa pressure drop].
Use conversion factors in Table 3 to convert capacities for
other gases.
TABLE 1—TEMPERATURE RANGE AND
REGULATOR TYPE.
Ambient
Model
Temperature
Number
Range
VR8300A
0° F to 175° F
[-18° C to +79° C]
VR8300C
0° F to 175° F
[-18° C to +79° C]
Continuous Pilot Combination
Application
3
/hour at 1 inch wc
3
/hour at 0.25 kPa] on natural gas.
Capacity at
1 inch wc
a
Pressure Drop
3
180 feet
/hour
3
[5.1 meter
/hour]
3
190 feet
/hour
3
[5.4 meter
/hour]
3
200 feet
/hour
3
[5.7 meter
/hour]
3
, 0.64 specific gravity natural gas at 1 inch wc pressure drop [37.3 MJ/meter
Regulator
Type
Standard-opening
Step-opening
G.G. • Rev. 9-91 • © Honeywell Inc. 1991 • Printed in U.S.A. • Form Number 69-0661—1
VR8300A,C
Gas Control
regulator adjustment screw, a tapered spring and a conver-
sion label.
BODY PATTERN: Straight-through body pattern.
INLET X OUTLET SIZES AVAILABLE: 1/2 x 1/2 inch,
1/2 x 3/4 inch, and 3/4 x 3/4 inch (factory-installed inlet
flange).
ADAPTERS: Adapters available for 1/2 and 3/4 inch straight
and angle connections. Refer to Table 2.
ELECTRICAL RATINGS:
VOLTAGE AND FREQUENCY: 24 Vac, 50/60 Hz.
CURRENT DRAW: 0.70A.
Minimum
Regulated
Capacity
3
30 feet
/hour
3
[0.8 meter
/hour]
3
30 feet
/hour
3
[0.8 meter
/hour]
3
30 feet
/hour
3
[0.8 meter
/hour]
TABLE 2—3-ADAPTER (FLANGE)
PART NUMBERS.
Inlet/
Outlet
Flange
Pipe Size
Type
1/2 inch NPT
Straight
Elbow
3/4 inch NPT
Straight
Elbow
NOTE: Flange kits include one flange with attached O-ring
and four mounting screws.
TABLE 3—GAS CAPACITY
CONVERSION FACTORS.
Specific
Gas
Gravity
Manufactured
Mixed
Propane
Maximum
Regulated
Capacity
3
225 feet
/hour
3
[6.4 meter
/hour]
3
290 feet
/hour
3
[8.2 meter
/hour]
3
300 feet
/hour
3
[8.5 meter
/hour]
3
, 0.64
Part Number
Without
With
Hex
Hex
Wrench
Wrench
394599-6
393690-16
394599-3
393690-13
394599-4
393690-14
394599-5
393690-15
Multiple Listed
Capacity By
0.60
0.516
0.70
0.765
1.53
1.62

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Summary of Contents for Honeywell TRADELINE VR8300A

  • Page 1 TABLE 3—GAS CAPACITY CONVERSION FACTORS. Specific Multiple Listed Gravity Capacity By Manufactured 0.60 0.516 Mixed 0.70 0.765 Propane 1.53 1.62 G.G. • Rev. 9-91 • © Honeywell Inc. 1991 • Printed in U.S.A. • Form Number 69-0661—1...
  • Page 2: Installation

    APPROVALS: Follow the appliance manufacturer’s instructions if avail- AMERICAN GAS ASSOCIATION DESIGN CERTIFI- able; otherwise, use the instructions provided below. CATE: UP-70-69A. CANADIAN GAS ASSOCIATION DESIGN CERTIFI- CONVERTING BETWEEN NATURAL AND LP GAS CATE: UP-70-69A. AUSTRALIAN GAS ASSOCIATION DESIGN CER- WARNING TIFICATE: Applied for.
  • Page 3: Install Bushings To Control

    chemicals, dust or grease accumulation, or excessive heat. To Fig. 2—Installation of conversion kit in regulated ensure proper operation, follow these guidelines: gas control. • Locate gas control in a well ventilated area. • Mount gas control high enough above the cabinet bottom to avoid exposure to flooding or splashing COLOR CODE FOR water.
  • Page 4 Connect Pilot Gas Tubing Fig. 4—Use moderate amount of pipe compound. 1. Cut tubing to desired length and bend as necessary for routing to pilot burner. Do not make sharp bends or deform TWO IMPERFECT THREADS GAS CONTROL the tubing. Do not bend tubing at gas control or pilot burner after compression fitting has been tightened, as this may result in gas leakage at the connection.
  • Page 5: Start-Up And Checkout

    TABLE 5—MAXIMUM LENGTH OF SUPPLEMENTARY LIMIT LEADWIRES WHEN USING Q340A THERMOCOUPLE. Thermocouple Maximum Leadwire Length x 2 (wires) Length AWG No. 14 AWG No. 16 AWG No. 18 inches meters inches meters inches meters inches meters DO NOT USE. TABLE 6—MAXIMUM LENGTH OF SUPPLEMENTARY LIMIT LEADWIRES WHEN USING Q309/Q390 THERMOCOUPLE.
  • Page 6 GAS CONTROL KNOB SETTINGS Fig. 9—Proper flame adjustment. The gas control knob has three settings: OFF—prevents pilot and main burner gas flow. PILOT—permits pilot gas flow only. Gas control PROPER FLAME knob must be held depressed or thermocouple must be ADJUSTMENT 3/8 TO 1/2 IN.
  • Page 7: Check Safety Shutdown Performance

    TABLE 7—PRESSURE REGULATOR SPECIFICATION PRESSURES IN INCHES WC. Nominal Outlet Pressure Inlet Nominal Pressure Factory Setting Setting Range Model Type of Gas Range Step Full Rate Step Full Rate Standard-, NATURAL 5.0 - 7.0 — — 3.0 - 5.0 Slow-opening 12.0 - 14.0 —...
  • Page 8: Maintenance

    Maintenance CAUTION Do not apply a jumper across or short the valve coil WARNING terminals. This may burn out the heat anticipator in the thermostat. FIRE OR EXPLOSION HAZARD CAN CAUSE PROPERTY DAMAGE, SEVERE IMPORTANT: Allow 60 seconds after shutdown before re- INJURY, OR DEATH energizing step-opening model to ensure lightoff at step Improper cleaning or reassembly may cause gas...
  • Page 9: Instructions To The Homeowner

    book. Replace the thermocouple if voltages are outside the LIGHTING THE PILOT BURNER FLAME acceptable range. STOP: READ THE WARNINGS ABOVE. IF THE MAIN BURNER IS OVERFIRING Adjust the gas control pressure regulator to the correct The pilot burner flame must be lit manually. If the pilot pressure.
  • Page 10 Residential and Residential and Helping You Control Your World Building Controls Division Building Controls Division Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, Minnesota 55422 Scarborough, Ontario QUALITY IS KEY M1P 2V9...

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