Fairford XFE Series Basic Manual To The Installation And Operation

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F A I R F O R D
E L E C T R O N I C S
Guide to contents - applicable to
1
Mechanical Outlines
Referring to the appropriate size of XFE, mount the XFE ensuring that correct clearances are maintained
for adequate ventilation and operation of the XFE.
2
Wiring Diagrams
Referring to the appropriate Wiring Diagram, install the XFE electrical connections ensuring that the correct
control supply voltage is used and is within its specified operating limits as described on the product
specification
Caution
The unit requires two AC supplies:
A 3 phase balanced Mains Supply to provide the source of power for the controlled motor.
A single phase supply: 115V/230V, 50Hz/60Hz, for the internal control circuitry.
XFE 300 series need a separate 115V or 230V supply to power the fans.
Voltage must be specified prior to supply of the XFE.
IMPORTANT
Ensure that the voltage selector switch position corresponds to
the control supply before you apply the control supply voltage.
Caution: The XFE uses semiconductor devices in the main circuit and is not designed to provide
isolation. For this reason isolation means must be installed in the supply circuit in accordance with
The Mains Supply and the Control Supply each require protection. Although all units have electronic
overload protection, the installer should always place fuse protection between the unit and the Mains
Supply, not between the unit and the motor. Semiconductor fuses can be supplied for short circuit
protection of the semiconductors.
3
Keypad operation and basic set-up
Refer to this, for familiarisation with the keypad controls of the XFE. Use the illustration of the Basic Menu
structure to find XFE menu items on the display.
4
Set-up examples
Set-up basic XFE operating parameters, if necessary, by following one or all of the examples described
here.
5
Product information
Refer to product information for details of Design Standards and Approvals, operating and storage limits
and other installation instructions.
Further Information
Further information about the XFE soft start motor controller, detailed manuals and application notes are
available on the Fairford website or from Fairford direct (see back page for contact details).
Soft Starters and Energy
Optimising Soft Starters
:
Always replace the cover panel on the unit after gaining access
to the electrical connections.
230
the appropriate wiring and safety regulations.
Basic Guide to the
Installation and Operation
Of the
5MC software V67
ACCESS
select
ISOLATION
Xfe
Soft Starter
115
1
M-85E0-F O81121

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Summary of Contents for Fairford XFE Series

  • Page 1 Refer to product information for details of Design Standards and Approvals, operating and storage limits and other installation instructions. Further Information Further information about the XFE soft start motor controller, detailed manuals and application notes are available on the Fairford website or from Fairford direct (see back page for contact details). M-85E0-F O81121...
  • Page 2: Mechanical Outlines

    Mechanical Outlines XFE200 Series IP20 XFE100 Series IP20 All dimensions in mm Mounting Centres 250 x 500 suitable for M6 fixings All dimensions in mm 2 "keyholes" at top 2 open Mounting holes suitable for M6 slots at the bottom. fixings unit weights Unit weights:-...
  • Page 3: Wiring Diagrams

    Wiring Diagrams The Electronic control card is located underneath the cover in the all units. Fig 2.1 Control circuit wiring Connections shown in the control circuit wiring diagram Control are made to the electronic control card terminals as Supply Note shown in fig.2.2 below.
  • Page 4 Starts or stops motor (provided keypad control is selected). Structure, can be set in a similar manner (The corresponding default settings are shown in brackets). For the full menu structure see page 6 . Model Keypad FAIRFORD XFE 132 start-up AC53a message Starting Class FLC Rating...
  • Page 5 XFE Soft Starters may be set up to 1 of 8 overload start duty settings. The applicable motor current and duty ratings for all the range are shown in the table on the back page of the main manual. The following tables give the full operating data for 2 sample Soft Starts. Duty Ratio Motor Maximum unit...
  • Page 6: Menu Structure

    Menu structure Typical Keypad menu. Contact Fairford for more details. ENTER ENTER ENTER ENTER Applications Stopped and ready Settings Auto features Default (keypad) Default Auto Small Pump Large Pump Conveyor Low Inertia Fan Auto features Settings High Inertia Fan Basic...
  • Page 7: Setup Examples

    Set-up examples The XFE should always be disabled before making changes. The Soft Starter then remains unable to drive the load until it has been enabled via the Basic Menu, or the control supply is removed and reapplied, or the T key is pressed when prompted.
  • Page 8: Product Information

    Product information Overcurrent trip curve 1000 Class 30 Class 20 Class 10 Class 10B Trip Level Current x In 'Current limit' and 'Overload level' settings are adjustable. The XFE monitors current in one phase only and this limits overload currents in accordance with the trip curves shown here (See Menu structure for default settings). Parameter P106 may be changed to select Class 10B, 10, 20 or 30.
  • Page 9 XFE Trip/Fault Codes Fault Code Explanation 1 Phase Loss Input side phase loss at the ramp start, during the ramp or during normal running. 2 Too Hot The heatsink is above the maximum allowed temperature or i/p open circuit. There have been a number of serial communication errors but communications 3 Comms are still active.
  • Page 10 Equipment Class A (Industrial) Document No TF0120 ‘Guide to Soft Start Drive Product Information’, describes the rating index and the meaning of other IEC 60947-4-2 product information in more detail. This is available upon request from Fairford. 10 M-85E0-F O81121...
  • Page 11: Normal Service Conditions

    Normal service conditions. Design standards and Approvals IEC 60947-4-2; EN 60947-4-2 ‘AC Semiconductor Motor Controllers and Starters’. Ambient temperature 0°C to 40°C. Above 40°C de-rate linearly by 2% of unit FLC per °C to a maximum of 40% at 60°C. Transport and Storage -25°C to +60°C (continuous), -25°C to +75°C (not exceeding 24 hours).
  • Page 12 XFE Current Ratings Continuous/Optimising Externally Bypassed Continuous/Optimising Externally Bypassed XFE No. XFE No. XFE102 XFE202 209A 225A 174A 164A 218A 232A 178A 167A XFE204 243A 261A 202A 190A 253A 270A 208A 195A XFE104 314A 314A 242A 222A 330A 322A 250A 230A XFE106 XFE206 350A...

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