Page 1: Table Of Contents
Si33-003.book Page i Monday, June 25, 2001 9:06 AM SiE33-003 System R-407C PLUS Series Part 1 General Information ............1 1. Product Outline ..................2 1.1 Year 2000 Models Using New Refrigerant ..........2 1.2 Outline of New Series Products.............. 3 1.3 Model Configuration and Combination .
Page 2 Si33-003.book Page ii Monday, June 25, 2001 9:06 AM SiE33-003 7.9 Bad Examples and Good Examples in Installation......115 Part 2 Installation Manual ............123 1. Introduction ..................124 1.1 Introduction..................124 1.2 Cautions in Installation ................ 125 1.3 Combination ..................126 1.4 Standard Operation Limit..............
Page 3 Si33-003.book Page iii Monday, June 25, 2001 9:06 AM SiE33-003 3.1 Refrigerant Characteristics ..............171 3.2 Refrigerant Oil Characteristics............. 173 4. Refrigerant Cylinders ................174 4.1 Cylinder Specifications ................ 174 4.2 Handling of Cylinders ................175 5. Service Tools ..................176 5.1 Tool Compatibility ................176 5.2 New Tools Required for HFCs and Reasons of Change.....
Page 4 Si33-003.book Page iv Monday, June 25, 2001 9:06 AM SiE33-003 : http://splitoff.ru/tehn-doc.html Table of Contents...
Page 5: Part 1 General Information
Si33-003.book Page 1 Monday, June 25, 2001 9:06 AM SiE33-003 Part 1 General Information 1. Product Outline ..................2 1.1 Year 2000 Models Using New Refrigerant ..........2 1.2 Outline of New Series Products............... 3 1.3 Model Configuration and Combination ............ 5 2.
Page 6: Product Outline
Si33-003.book Page 2 Monday, June 25, 2001 9:06 AM Product Outline SiE33-003 1. Product Outline Year 2000 Models Using New Refrigerant Outdoor Unit Series New model Equivalent horsepower (HP) Series name R-407C VRV PLUS series Indoor Unit Series New model Model change Continued model Type Type Type Type...
Page 7: Outline Of New Series Products
Si33-003.book Page 3 Monday, June 25, 2001 9:06 AM SiE33-003 Product Outline Outline of New Series Products In addition to the use of a new refrigerant (R-407C), the new series products incorporate a function-unit-less structure for significantly improved flexibility and ease of installation. System outline Standard series General name...
Page 8 Si33-003.book Page 4 Monday, June 25, 2001 9:06 AM Product Outline SiE33-003 Feature (3) Reduction of installation area 20HP 30HP Conventional system 11.6%reduction 13.7%reduction Function-unit-less system (V0803) Simpler piping work at installation sites 20HP 30HP 14 joints → 6 joints 20 joints →...
Page 9: Model Configuration And Combination
Product Outline Model Configuration and Combination Number of units and capacity of connectable indoor units Standard Equivalent output 16HP 18HP 20HP 24HP series R-407C VRV PLUS series system model RSXYP16KJ RSXYP18KJ RSXYP20KJ RSXYP24KJ Outdoor unit combination Main unit RXYP8KJ RXYP10KJ RXYP10KJ...
Page 10: Points To Bear In Mind At The System Design
Si33-003.book Page 6 Monday, June 25, 2001 9:06 AM Points to Bear in Mind at the System Design SiE33-003 2. Points to Bear in Mind at the System Design Points Relating to the Performance of the Air Conditioning Units A number of points need to be borne in mind at the system design stage in order to ensure the mechanical efficiency of the air conditioning units.
Page 11: The Installation Is Of Vital Importance
Si33-003.book Page 7 Monday, June 25, 2001 9:06 AM SiE33-003 Points to Bear in Mind at the System Design The Installation is of Vital Importance The analysis of major installation problems experienced during the year of 1988 is shown below; How these installation problems affect an equipment are shown below: : http://splitoff.ru/tehn-doc.html General Information...
Page 12: Striking A Balance Between System Installation And General Construction Work (Comprehensive Flow Chart)
Si33-003.book Page 8 Monday, June 25, 2001 9:06 AM Points to Bear in Mind at the System Design SiE33-003 Striking a Balance between System Installation and General Construction Work (Comprehensive Flow Chart) Note: 1. The division of the work should be thoroughly clarified. (This applies particularly to work relating to the connection of control wiring, fitting of remote control and central control panel, boundary work on areas such as connection of drain piping and humidification supply piping, inspection and foundation) 2.
Page 13: Points To Bear In Mind When Preparing The Contract Drawings
Si33-003.book Page 9 Monday, June 25, 2001 9:06 AM SiE33-003 Points to Bear in Mind at the System Design Points to Bear in Mind when Preparing the Contract Drawings The following points should be borne in mind when preparing the contract drawings from the original drawings and the execution drawings.
Page 14 Si33-003.book Page 10 Monday, June 25, 2001 9:06 AM Points to Bear in Mind at the System Design SiE33-003 2.4.2 Main Considerations in Preparation of Control Circuit Diagrams In addition to the design of the appropriate this system configuration it is also essential that the control stsyem be made amply clear.
Page 15 Si33-003.book Page 11 Monday, June 25, 2001 9:06 AM SiE33-003 Points to Bear in Mind at the System Design Step 2: Preparation The following sequence should be followed in order to prepare control circuit diagrams in accordance with of the Control the system list which has already been completed: Circuit Diagrams Diagrams should be prepared for each individual outdoor unit.
Page 16: Installation
Si33-003.book Page 12 Monday, June 25, 2001 9:06 AM Installation SiE33-003 3. Installation Step by Step Installation Procedure The above list indicates the order in which the individual work operations are normally carried out but this order may be varied where local conditions warrant such a change : http://splitoff.ru/tehn-doc.html General Information...
Page 17: Work Involved In Individual Operations And Points To Be Borne In Mind
Si33-003.book Page 13 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Work Involved in Individual Operations and Points to be Borne in Mind 3.2.1 Sleeve and Insert Work Operational steps Preliminary talks Determine with position, size and Carry out work Check work construction number of units...
Page 18 Si33-003.book Page 14 Monday, June 25, 2001 9:06 AM Installation SiE33-003 3.2.2 Installation of Indoor Unit Operational steps Determine Mark installation Fit suspension installation Fit indoor unit position bolts position (V0960) Positioning 3 essential points when installing an indoor unit 1.
Page 19 Si33-003.book Page 15 Monday, June 25, 2001 9:06 AM SiE33-003 Installation 3.2.3 Refrigerant Pipe Work Operational steps Fit pipes Install indoor unit Cut pipes to size Replace nitrogen provisionally Solder Flushing Air tight test Vacuum drying (V0963) The 3 Principles of The “3 principles of refrigerant piping”...
Page 20 Si33-003.book Page 16 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Method for If brazing work is carried out without passing nitrogen gas through the pipes which are being brazed then Replacing Nitrogen this allows the formation of oxidation bubbles on the inside surface of the pipes. These oxidation bubbles (Brazing) are then carried along inside the pipes to cause damage to various members of the system such as valves or compressors and the system ceases to function properly.
Page 21 Si33-003.book Page 17 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Covering of Covering is an extremely important operation as it prevents water, dirt or dust from getting inside Refrigerant Pipes the pipes. Moisture inside the pipes was a constant source of trouble in the past. The utmost care is required to nip this problem in the bud.
Page 22 Si33-003.book Page 18 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Refrigerant Pipe Flushing Flushing is a method of cleaning extraneous matter out of pipes using pressurized gas. [3 major effects] 1. Removal of oxidation bubbles formed inside copper pipes when “nitrogen replacement is insufficient” during soldering work 2.
Page 23 Joints must meet the requirements of the relevant JIS standard. (Size, materials, thickness, etc.) 2. Special branches The Daikin REFNET joint or REFNET header should be used. Example: R-407C PLUS Series Refer detail of DAIKIN REFNET joint and REFNET header on page 100. : http://splitoff.ru/tehn-doc.html General Information...
Page 24 Si33-003.book Page 20 Monday, June 25, 2001 9:06 AM Installation SiE33-003 c) Brazing The Multi-System requires only copper/copper jointing and the jointing method is explained below. The use of “hard solder” is essential. The R-407C Plus Series uses a wide range of piping sizes. You should therefore be careful when selecting the nozzle tip.
Page 25 Si33-003.book Page 21 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Brazing a) Brazing work should be carried out such that the final result is directed either downwards or sideways. An upward direction should be avoided wherever possible. (to prevent leakage) b) Liquid and gas pipe branches should always be dealt with in the specified way with attention being paid to the direction of the fitting and its angle.
Page 26 Si33-003.book Page 22 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Flare Connection (a) Stiffened pipe must always be annealed at least once prior to the flaring work. (b) A pipe cutter must be used to cut the pipe. (A large pipe cutter must be used where the pipe has a large diameter.
Page 27 Si33-003.book Page 23 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Flaring Procedure : http://splitoff.ru/tehn-doc.html General Information...
Page 28 Si33-003.book Page 24 Monday, June 25, 2001 9:06 AM Installation SiE33-003 You must use a torque wrench but if you are obliged to install the unit without a torque wrench, you may recommendable follow the installation method mentioned below. but in case of emergency After the work is finished, make sure to check that is no gas leak.
Page 29 Si33-003.book Page 25 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Flange Connection a) The flange sheet surface should be clean and undamaged. (Clean any dirt away with a cloth and check that there has been no damage.) b) Coat the flange sheet surface with refrigeration oil (Ester or ether oil) and then insert the packing. (Do not use SUNISO oil.) c) Tighten the bolts in opposite corners first to ensure that the connection is true.
Page 30 Si33-003.book Page 26 Monday, June 25, 2001 9:06 AM Installation SiE33-003 3.2.4 Thermal Insulation Work (Refrigerant Piping) Operational steps Insulation (with the exception of Refrigerant pipe Insulation Air tight test the jointed work (jointed areas) areas) (V0985) Materials The thermal insulation materials which are used must be well able to withstand the heat from the pipes. Example: Heat pump type: Heat resistant polyethylene foam (heat resistance of at least 120˚C) Cooling only: Polyethylene foam (heat resistance of 100˚C or more)
Page 31 Si33-003.book Page 27 Monday, June 25, 2001 9:06 AM SiE33-003 Installation 3.2.5 Air Tight Test Operational steps Pressurize Check for pressure drop Success Complete refrigerant pipe installation work Locate and repair leaks (V0987) Essential Points of The key to successful testing is strict adherence to the following procedure: Testing a) The liquid and gas piping in each refrigerant system should be pressurized in turn in accordance with (Maintaining...
Page 32 Si33-003.book Page 28 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Checking for Leaks [Check 1] (Where pressure falls while carrying out Steps 1 to 3 described on previous page) Check by ear..Listen for the sound of a major leak. Check by hand..Check for leak by feeling around jointed sections with hand.
Page 33 Si33-003.book Page 29 Monday, June 25, 2001 9:06 AM SiE33-003 Installation 3.2.6 Vacuum Drying What is vacuum Vacuum drying is: drying? “The use of a vacuum pump to vaporize (gasify) the moisture (liquid) inside the pipes and expel it leaving the pipes completely dry inside.”...
Page 34 Si33-003.book Page 30 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Choosing a General Vacuum Pump Refrigerant piping content volume of the Plus Series is larger than the VRV Inverter Series, and consequently takes more time for vacuum drying. If you have time to spare, you may use the same vacuum pump, but if you want to save time, you will have to use a pump with higher exhaust velocity (exhaust volume).
Page 35 Si33-003.book Page 31 Monday, June 25, 2001 9:06 AM SiE33-003 Installation 2. Vacuum pump maintenance Because of their nature, most vacuum pumps contain large amounts of oil which lubricates bearings, etc., and functions to enhance airtightness of pistons. When using a vacuum pump to discharge air from refrigerant piping, moisture in the air tends to get mixed in with the oil.
Page 36 Si33-003.book Page 32 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Vacuum Drying There are two vacuum drying methods and the appropriate one should always be chosen to conform with Procedure individual local conditions. [Normal vacuum drying]..The standard method [Operational steps] 1.
Page 37 Si33-003.book Page 33 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Special vacuum drying This vacuum drying method is selected when there is a suspicion that there may be moisture in the pipes. For example: When moisture was discovered during the refrigerant pipe flushing operation When there is a risk of condensation forming inside the pipes during periods of heavy rainfall When there is a risk of condensation forming inside the pipes due to a long term of works When there is a risk that rainwater may have entered the pipes during installation...
Page 38 Si33-003.book Page 34 Monday, June 25, 2001 9:06 AM Installation SiE33-003 3.2.7 Additional Charge of Refrigerant Operational steps Use the length of the piping to Additional charge of calculate the amount of refrigerant refrigerant required (V0995) Important points 1. The results of all calculations must be recorded. (Make a list.) 2.
Page 39 Si33-003.book Page 35 Monday, June 25, 2001 9:06 AM SiE33-003 Installation <*Non-azeotropic refrigerants> When a refrigerant is a mixture of two or more types with different evaporation temperature, it is called a non-azeotropic refrigerant . If all refrigerant components evaporate at the same temperature, the mixture is called an azeotropic refrigerant .
Page 40 Si33-003.book Page 36 Monday, June 25, 2001 9:06 AM Installation SiE33-003 3.2.8 Drain Pipe Work Indoor units Operational steps Check for water Install indoor unit Connect drain pipe Insulate drain pipe leaks (V0999) Drain Pipe Gradient a) The drain pipe must be fitted at a gradient of at least 1/100. and Support The drain pipe should be as short as possible and free from airlocks.
Page 41 Si33-003.book Page 37 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Grouped Drain 1. It is standard work practice to make connections to the main pipe from above. The pipe down from the Piping combination should be as large as possible. 2.
Page 42 Si33-003.book Page 38 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Piping Diameter for Select piping diameter from the below table in accordance with the amount of condensation drained by Grouped Drain all units with a common drain pipe. Pipes Consider 2 l/hr of drainage for every 1 HP.
Page 43 Si33-003.book Page 39 Monday, June 25, 2001 9:06 AM SiE33-003 Installation 3.2.9 Drain Piping for Each Model FXYCP-2-way blow 1. Rig drain piping ceiling mounted The diameter of the drain pipe should be greater than or equal to the diameter of the connecting pipe cassette (vinyl tube;...
Page 44 Si33-003.book Page 40 Monday, June 25, 2001 9:06 AM Installation SiE33-003 2. After piping work is finished, check drainage flows smoothly. Open the water inlet lid, add approximately 2500 cc of water gradually and check drainage flow. WHEN ELECTRIC WIRING WORK IS FINISHED Check drainage flow during COOL running, explained under “TEST OPERATION”...
Page 45 Si33-003.book Page 41 Monday, June 25, 2001 9:06 AM SiE33-003 Installation To keep the drain hose from sagging, space hanging wires every 1 to 1.5 m. Use the attached drain hose and clamp metal Insert the drain hose into the drain socket, up to the white tape. Tighten the clamp until the screw head is less than 4 mm from the hose.
Page 46 Si33-003.book Page 42 Monday, June 25, 2001 9:06 AM Installation SiE33-003 2. After piping work is finished, check drainage flows smoothly. Open the water inlet lid, add approximately 600 cc of water slowly and check drainage flow. WHEN ELECTRIC WIRING WORK IS FINISHED Check drainage flow during COOL running, explained under “TEST OPERATION”.
Page 47 Si33-003.book Page 43 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Insulate the drain hose inside the building. If the drain hose cannot be sufficiently set on a slope, fit the hose with drain raising piping as shown in the drawing. Be sur to use the attached drain hose, drain raising pipe, clamp and drain pipe insulation Secure a downward gradient of 1/100 or more for the drain pipe.
Page 48 Si33-003.book Page 44 Monday, June 25, 2001 9:06 AM Installation SiE33-003 2. After piping, check to make sure draining flows smoothly. If construction work for interconnecting piping is complete: Using a plastic container for water filling, etc., gradually inject about 1,000 cc of water into the drain pan through the inspection hatch.
Page 49 Si33-003.book Page 45 Monday, June 25, 2001 9:06 AM SiE33-003 Installation FXYSP-Concealed 1. Install the drain pipes. ceiling unit Keep piping as short as possible and slope it downwards so that air may not remained trapped inside the pipe. Keep pie size equal to or greater than that of the connecting pipe (Vinyl pipe of 25 mm nominal diam. and 32 mm outer diam.).
Page 50 Si33-003.book Page 46 Monday, June 25, 2001 9:06 AM Installation SiE33-003 2. After piping, check to make sure draining flows smoothly. Open the water inlet lid, add approximately 1000 cc of water gradually and check drainage flow. WHEN ELECTRIC WIRING WORK IS FINISHED Check drainage flow during COOL running, explained under “TEST OPERATION”.
Page 51 Si33-003.book Page 47 Monday, June 25, 2001 9:06 AM SiE33-003 Installation 3.2.10 Electrical Work Control Wiring 1. Compatible types of wire Wiring Specifications Wiring Type Shield Wire (2 wire) (See NOTE 1, 2) Size 0.75~1.25 mm² Notes: 1. Sheathed wire may be used for transmission winings, but they do not comply with EMI (Electromagnetic lnterference) (EN55014).
Page 52 Si33-003.book Page 48 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Power Supply 1. Choosing a circuit breaker (Cabling of Main The power supply work must conform to local regulations. In Japan, the relevant regulations are the MITI Power Supply) ordinance determining technical standards for electrical equipment, and the Internal Wining Provisions.
Page 53 Si33-003.book Page 49 Monday, June 25, 2001 9:06 AM SiE33-003 Installation The table below indicates our recommendations as to the appropriate spacing of control and power cables where these are to be run side by side. Current capacity of power cable Spacing (d) 10A or less 300mm...
Page 54 Si33-003.book Page 50 Monday, June 25, 2001 9:06 AM Installation SiE33-003 3.2.11 Duct Work (Indoor) Operational steps Install indoor unit Connect ducts Fit inlets and outlets (V1040) Taking Account of a) Canvas joints must be used between the main unit and the air suction and discharge ducts. These Noise and Vibration fittings are designed to inhibit secondary noise resulting from the transmission of vibrations and operating noise from the main unit to the ducts or to the rest of the building.
Page 55 Si33-003.book Page 51 Monday, June 25, 2001 9:06 AM SiE33-003 Installation 3.2.12 Installation of Outdoor Unit Operational steps Prepare foundation Install outdoor unit (V1150) Foundation of Units Model RXYP8 RXYP10 1000 1200 RXEP8 RXEP10 RXYP16 2290 2490 RXYP20 Notes: 1. Standard concrete mix: 1 cement / 2 sand / 4 gravel with 10 reinforcing rods (approx. 300mm intervals). 2.
Page 56 Si33-003.book Page 52 Monday, June 25, 2001 9:06 AM Installation SiE33-003 Caution in installation 1. Execute the installation work by checking the foundation strength and levelness to avoid any occurrence of vibration and noise. Fix the unit tightly with foundation bolts. (Prepare 4 sets of M12 foundation bolts with proper nuts and washers.) The proper length of the foundation bolts form the surface of the base is 20mm.
Page 57 Si33-003.book Page 53 Monday, June 25, 2001 9:06 AM SiE33-003 Installation 4. Lift the unit from the pallet and place it on its installation position. 5. Fasten the unit in place using four anchor bolts M12. 6. Remove the upper and lower service plate. 7.
Page 58 The construction of the unit should be such as to avoid short circuiting between suction air and discharge air. A snow hood is available from Daikin as an optional accessories so please make use of it where necessary. 2. The unit should be oriented in such a way as to prevent the air heat exchanger from facing into driving snow.
Page 59: Selection Of Location
Si33-003.book Page 55 Monday, June 25, 2001 9:06 AM SiE33-003 Installation Selection of When placing several units in close proximity to each other some thought should be given to the possibility Location of short circuiting and also to the provision of adequate space for servicing. (For more detailed information please refer to the system design materials.) This unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial environment.
Page 60 Si33-003.book Page 56 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4. Test Operation Procedure and Outline The operation sequence is the most important thing for test operation. Follow the following outline. 4.1.1 Check the Following Before Turning Power On Mistaken power wiring, loose screws Mistaken control transmission wiring, loose screws Piping size, presence of thermal insulation...
Page 61 Si33-003.book Page 57 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation 4.1.3 Check Operation Carry out wiring check operation, For wiring check operation procedure, see wiring and check wiring and piping connections. check operation. Set the operation mode to ”cool.“ Even if it's the heating season, set to cooling mode in order to prevent liquid from backing Set to the test operation mode...
Page 62 Si33-003.book Page 58 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 Operation When Power is Turned On 4.2.1 When Turning On Power for First Time The unit cannot be run for up to 12 minutes to automatically set the master power and address (indoor- outdoor address, etc.).
Page 63 Si33-003.book Page 59 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation Outdoor Unit PC Board Ass’y Outdoor Unit : http://splitoff.ru/tehn-doc.html General Information...
Page 64 Si33-003.book Page 60 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 Transmission terminal Indoor unit, Cool/Heat selector Outdoor - Outdoor Service monitor LED (Green) LED-A SERV. MON. (V0836) Function setting mode switch and LED Function of setting between cooling and heating C/H SELECT IN/D OUT/D...
Page 65 Si33-003.book Page 61 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation Setting Modes There are the following three setting modes. Setting mode 1 (H1P off) Used to select the cool/heat setting, low-noise run and sequential start. Setting mode 2 (H1P on) Used to modify the running status and to program addresses, etc.
Page 66 Si33-003.book Page 62 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 Mode Changing Procedure : Use the SET button to make settings. Hold down the MODE 1 Setting mode 1 Press the MODE button. button for 5 seconds. (initial status) Press the 3 Monitor mode 2 Setting mode 2...
Page 67 Si33-003.book Page 63 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation 4.4.1 Setting Mode 1 Cool/heat selection setting If carried out from the indoor unit remote control: If carried out from the cool/heat selector: (SS1) IN/D OUT/D IN/D OUT/D UNIT UNIT UNIT...
Page 68 Si33-003.book Page 64 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4.4.2 Setting Mode 2 To switch from setting mode 1 (normal) to setting mode 2, you must push and hold the next page button (BS1) for 5 seconds. (You cannot enter setting mode 2 while setting mode 1 is set.) Setting Procedure 1.
Page 69 Si33-003.book Page 65 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation LED display LED display LED display No Setting item Description H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P Emergency operation Emergency operation (Emergency...
Page 70 Si33-003.book Page 66 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4.4.3 Monitor Mode C/H SELECT SEQ. MODE TEST L.N.O.P. START MASTER SLAVE To enter the monitor mode, push the MODE button when in setting mode 1. MODE The lower 4 digits indicate the setting in each of the frames below.
Page 71 Si33-003.book Page 67 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation Monitor Mode Data Mode No. Data Display Size (binary number) method No 1 Cool/heat group address 0 ~ 31 Lower 6 digits No 2 Low noise / demand address 0 ~ 31 Lower 6 digits No 3...
Page 72 SiE33-003 Cool / Heat Mode Selection The R-407C VRV PLUS Series offers the following four cool/heat mode selections. 1. Setting of cool/heat by individual outdoor unit system by indoor unit remote control 2. Setting of cool/heat by individual outdoor unit system by cool/heat selector 3.
Page 73 Si33-003.book Page 69 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation 4.5.2 Setting of Cool / Heat by Individual Outdoor Unit System by Cool/Heat Selector Doesn’t matter whether or not there is outdoor - outdoor unit wiring. Set SS1 of the outdoor unit PC board to “OUT / D UNIT.” In setting mode 1, set cool/heat selection to “IND”...
Page 74 Si33-003.book Page 70 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4.5.3 Setting of Cool / Heat by Outdoor Unit System Group in Accordance with Group Master Outdoor Unit by Indoor Unit Remote Control Install the External control adaptor for outdoor unit on either the outdoor - outdoor, indoor - outdoor, or indoor - indoor transmission line.
Page 75 Si33-003.book Page 71 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation Supplement Supplement to 1.5.3 and 1.5.4 If using several adaptor PCB and you want to select cool/heat mode for each adaptor PCB, set DS1 / DS2 of the adaptor PCB and the cool/heat group address on the outside unit’s PCB to the same setting in setting mode 2.
Page 76 Si33-003.book Page 72 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 Setting Method 1.5.3 and 1.5.4 address setting method (combine lower 5 digits as binary number) : http://splitoff.ru/tehn-doc.html General Information...
Page 77 Si33-003.book Page 73 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation Low Noise Operation By connecting the external contact input to the low noise input of the outdoor unit external control adaptor for outdoor unit (optional), you can save power and lower operating noise by 2 -3 dB. Instructions for 1.
Page 78 Si33-003.book Page 74 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 Demand Control By connecting the external contact input to the demand input of the outdoor unit external control adaptor (option), the compressor operating conditions can be controlled for reduced power consumption. Demand 1 Approximately 70% level Demand 2 Approximately 40% level Demand 3 Forced thermostat OFF...
Page 79 Si33-003.book Page 75 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation Sequential Start Separates path timing of commercial power supply compressors by 3 seconds each in order to prevent overcurrent when more than 1 compressor are to be started at the same time. Improved wiring system enables sequential start of up to 10 outdoor units.
Page 80 Si33-003.book Page 76 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 Wiring Check Operation If within 12 hours of stopping cooling or heating, be sure to run all indoor units in the system you want to check in the fan mode for about 60 minutes in order to prevent mis-detection. Operation Method 1.
Page 81: Additional Refrigerant Charge Operation
Si33-003.book Page 77 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation 4.10 Additional Refrigerant Charge Operation [Work procedure] 1. Conduct ordinary refrigerant charge. With the outdoor unit in non-operating condition, charge refrigerant from the liquid-side stop valve service port. (Keep the stop valves on both liquid and gas sides closed.) Conduct the following operation only when the entire amount of refrigerant could not be charged with the compressor in non-operating condition (otherwise equipment damage can...
Page 82 Si33-003.book Page 78 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4.11 Refrigerant Recovery Mode The electronic expansion valves in the indoor and outdoor units are fixed in the fully open position for refrigerant recovery. [Work procedure] 1. Stop equipment operation. 2.
Page 83 Si33-003.book Page 79 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation 4.12 Indoor Field Setting Making a field setting Field settings must be made by remote control if optional accessories have been installed on the indoor unit, or if the indoor unit or HRV unit’s individual functions have been modified. 4.12.1 Wired Remote Control <BRC1A51>...
Page 84 Si33-003.book Page 80 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4.12.2 Wired Remote Control – Heat Recovery Ventilation <BRC301B61> Field setting mode Unit No. Setting position No. Setting switch No. Mode No. 1, 7 (V1341) Setting procedure 1. In the Normal Mode, press the button for more than 4 seconds to enter the Local Setting mode.
Page 85 Si33-003.book Page 81 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation 4.12.3 Infrared Remote Control — Indoor Unit BRC7A type 1. When in the normal mode, push the button for 4 seconds or more, and operation then enters the “field set mode.” 2.
Page 86 Si33-003.book Page 82 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4.12.4 Setting Contents and Code No. – VRV Unit SECOND CODE NO. Note)2 Mode No. FIRST Description of Setting Note)1 CODE No. Approx. Approx. Ultra-Long-Life 10,000 5,000 Filter Contamination-Heavy/ Type hours hours...
Page 87 Si33-003.book Page 83 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation 4.12.5 Field Setting, Service Mode – Heat Recovery Ventilation (HRV) 1. Field setting Used for initial setting of heat recovery ventilation unit. 2. Service mode Used for confirmation of unit Nos. in the group and reallocation of unit Nos. List of Field Setting and Service Mode Heat Mode...
Page 88 Si33-003.book Page 84 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4.13 Centralized Control Group No. Setting BRC1A51·52 If carrying out centralized control by central remote control or unified ON/OFF control, group No. must be set for each group individually by remote control. Group No.
Page 89 Si33-003.book Page 85 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation BRC7C Type Group No. setting by infrared remote control for centralized control 1. When in the normal mode, push button for 4 seconds or more, and operation then enters the “field set mode.”...
Page 90 Si33-003.book Page 86 Monday, June 25, 2001 9:06 AM Test Operation SiE33-003 4.14 Contents of Control Modes Twenty modes consisting of combinations of the following five operation modes with temperature and operation mode setting by remote control can be set and displayed by operation modes 0 through 19. ON/OFF control impossible by remote control Used when you want to turn on/off by central remote control only.
Page 91 Si33-003.book Page 87 Monday, June 25, 2001 9:06 AM SiE33-003 Test Operation : http://splitoff.ru/tehn-doc.html General Information...
Page 92 Si33-003.book Page 88 Monday, June 25, 2001 9:06 AM Caution for Refrigerant Leaks SiE33-003 5. Caution for Refrigerant Leaks Caution for Refrigerant Leaks 5.1.1 Introduction (Points to note in connection with refrigerant leaks) The VRV System, like other air conditioning systems, uses R-407C as refrigerant. R-407C itself is an entirely safe non-toxic, non-combustible refrigerant.
Page 93 Dealing with the situations where the result exceeds the maximum concentration level. Where the installation of a facility results in a concentration in excess of the maximum concentration level then it will be necessary to revise the system. Please consult your Daikin supplier. : http://splitoff.ru/tehn-doc.html General Information...
Page 94 Si33-003.book Page 90 Monday, June 25, 2001 9:06 AM Caution for Refrigerant Leaks SiE33-003 Step 5 Dealing with situations where the result exceeds the dangerous concentration level. Where the installation of a facility results in a concentration in excess of the dangerous concentration level then it may be necessary to revise the system design to some extent or else take one of the following courses of action.
Page 95 Si33-003.book Page 91 Monday, June 25, 2001 9:06 AM SiE33-003 Hand Over to Customer 6. Hand Over to Customer Operational Steps Explain how to Hand over Make final report Complete test run operate relevant printed (test run inspection sheet) equipment materials (V1050) Important Points...
Page 96: Appendix
Si33-003.book Page 92 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 7. Appendix Operating Noise of Indoor Units 7.1.1 Difference between Catalogue Data and Actual Noise Operating noise differs depending on the place of measurement (room) because of the various degrees with which the room reverberates the sound.
Page 97 Si33-003.book Page 93 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix 7.1.2 Faint Noises and Correcting Operating Noise with Respect to Faint Noises Faint noises are defined as peripheral sounds existing while the unit is not running, which are picked up when measuring operating noise.
Page 98: Allowable Piping Length
Si33-003.book Page 94 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 Allowable Piping Length Points of piping desigh 1. b + c = 100m 2. Level difference between outdoor units (Main and Sub units) a ≤ 5 m 3. Piping distance between first branch and the farthest indoor unit ≤ 40 m 4.
Page 99: Selection Of Refrigerant Pipe Size
Si33-003.book Page 95 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix Selection of Refrigerant Pipe Size Capacity of indoor unit and size of refrigerant pipe (G) Class Cooling kcal/h 2,000 2,500 3,150 4,000 5,000 6,300 8,000 10,000 12,500 20,000 25,000 Capacity (19.5 Btu/h 7,900...
Page 100 Si33-003.book Page 96 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 Between outdoor unit and first branch kit (C) × Pipe Size (out. dia. min. wall thickness) Applicable Model Liquid Pipe Gas Pipe (main) × × φ15.9 φ34.9 RXYP16K t1.0 t1.3 ×...
Page 101: Additional Charge Of Refrigerant
Additional Charge of Refrigerant Notes: 1. Refrigerant must be replenished for the R-407C VRV PLUS Series just as with past VRV Series. 2. If refrigerant is not replenished, the system will not operate properly. 3. For information on how to calculate the amount of refrigerant to be added, see next page.
Page 102 Si33-003.book Page 98 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 Table 1: Additional refrigerant per meter of piping (liquid pipe) Piping Size (φ) Refrigerant Amount (kg) 22.2 0.39 19.1 0.28 15.9 0.19 12.7 0.12 0.06 0.023 7.4.1 Precautions in Charging Refrigerant Mark the Model This information is needed for aftercare service.
Page 103 Si33-003.book Page 99 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix Calculating Calculate the charge of refrigerant needed as described below, and add accordingly. Refrigerant Charge Record your calculations for use by aftercare service. Total length of liquid line piping (φ 22.2) Total length of liquid line piping (φ...
Page 104: Refnet Pipe Connections For Vrv R-407C Plus Series
Si33-003.book Page 100 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 REFNET Pipe Connections for VRV R-407C PLUS Series 7.5.1 REFNET JOINT (for Cooling Only and Heat Pump System) KHRP26K11T (less than 100) KHRP26K17T (100 or more) KHRP26K18T (100 or more 160) KHRP26K37T (160 or more 330) : http://splitoff.ru/tehn-doc.html General Information...
Page 105 Si33-003.book Page 101 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix KHRP26K40T (330 or more 640) KHRP26K75T (640 or more) 7.5.2 REFNET HEADER (for Cooling Only and Heat Pump System) KHRP26K11H (4 branch fitting) (less than 100) KHRP26K17H (8 branch fitting) (100 or more) : http://splitoff.ru/tehn-doc.html General Information...
Page 106 Si33-003.book Page 102 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 KHRP26K18H (6 branch fitting) (100 or more 160) KHRP26K37H (8 branch fitting) (160 or more 330) KHRP26K40H (8 branch fitting) (330 or more 640) : http://splitoff.ru/tehn-doc.html General Information...
Page 107 Si33-003.book Page 103 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix 7.5.3 PIPE SIZE REDUCER (For R-407C) This kit including followings; Name Pipe size reducer (1) Pipe size reducer (2) Pipe size reducer (3) Figure (V1071) (V1072) (V1073) KHRP26K40TP — Q’ty KHRP26K40HP —...
Page 108 Si33-003.book Page 104 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 7.5.4 Piping Kits for Side and Bottom Piping – Outdoor Unit Piping kit for side piping KHF30A30L Adhesive Slit Charge port PVC cover (V1078) Gas side piping (V1080) Insulation material 2pcs. (V1079) Liquid side piping Piping kit for bottom piping KHF30A30U...
Page 109 Si33-003.book Page 105 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix REFNET Joint and 1. REFNET joint Header Installation (Gas line and liquird line branch pipe) If the selected building pipe differs form the branch pipe in size, cut the conneciton with a pipe cutter as shown below.
Page 110 Si33-003.book Page 106 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 VRV Inspection Sheet Inspection date: Delivery date: Transfer date: Owner System name Outdoor units Installation location Model Unit No. Outdoor unit Main unit Sub unit Indoor units Installation Model Unit No.
Page 111 Si33-003.book Page 107 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix Before turning on the power System name Inspection item Inspection method Standard (guideline) Measurement values Decision Breaker capacity Visual inspection Specified capacity Refrigerant piping system Gas detector No leaks Heat exchanger Visual inspection No clogging or damage...
Page 112 Si33-003.book Page 108 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 During operation System name Inspection item Inspection method Decision Standard (guideline) Measurement values Main power supply voltage Tester Rated voltage ±10% V S-T V R-T Operation circuit voltage Tester Rated voltage ±10% Fan rotation direction Visual inspection...
Page 113 Si33-003.book Page 109 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix During operation System name Inspection method Standard (guideline) Measurement values Decision Inspection item Room 1 Room 2 Room 3 Room 4 Room 5 Room 6 Room 7 Room 8 Room 9 Room10 Room11...
Page 114 Si33-003.book Page 110 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 Piping System Diagrams 7.7.1 Indoor Unit FXYCP, FXYFP, FXYKP, FXYSP, FXYMP, FXYHP, FXYAP, FXYLP, FXYLMP : http://splitoff.ru/tehn-doc.html General Information...
Page 115 Si33-003.book Page 111 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix 7.7.2 Outdoor Unit RSXYP16·18·20KJY1 : http://splitoff.ru/tehn-doc.html General Information...
Page 116 Si33-003.book Page 112 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 RSXYP24·26·28·30KJY1 : http://splitoff.ru/tehn-doc.html General Information...
Page 117 Si33-003.book Page 113 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix Wiring Diagram 7.8.1 Outdoor Unit RSXYP16·18·20KJY1 : http://splitoff.ru/tehn-doc.html General Information...
Page 118 Si33-003.book Page 114 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 RSXYP24·26·28·30KJY1 : http://splitoff.ru/tehn-doc.html General Information...
Page 119 Si33-003.book Page 115 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix Bad Examples and Good Examples in Installation 7.9.1 Example 1: Signal interference due to use of multiple core cable (all model) Situation Although for the purposes of group control there are only 2 units per group there are transmission malfunctions between the indoor units and the remote control and the remote control’s address display is showing non-existent addresses such as 13 or 15.
Page 120 Si33-003.book Page 116 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 7.9.2 Example 2: Mismatch between cables connecting indoor and outdoor units and corresponding piping. (all model) Situation The remote control is not showing any malfunction and the system is operating but there is no flow of warm air from the indoor unit (in heating mode).
Page 121 Si33-003.book Page 117 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix 7.9.3 Example 3: Drain pipe trap shape defective Situation Indoor unit was fitted with a drain trap but a leak occurred during subsequent operation. Source of Problem The trap was not properly shaped thus preventing it from functioning effectively as a trap and resulting in and Remedial drain leakage.
Page 122 Si33-003.book Page 118 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 7.9.4 Example 4: Pressure down despite absence of leaks during air tight test (all model) Situation In order to carry out local air tight tests on the refrigerant piping the system was pressurized (3.33KPa) via the liquid pipe service port and after 24 hours the pressure was found to have fallen.
Page 123 Si33-003.book Page 119 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix 7.9.5 Example 5: Excessive noise due to incorrect angling of REFNET joints Situation The noise of the refrigerant flow during defrosing is excessive. Source of Problem The angle of the fittings was incorrect and needed to be rectified as shown in the following figure. and Remedial Action 1.
Page 124 Si33-003.book Page 120 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 7.9.6 Example 6: Cracks develop in field pipes due to thermal expansion and contraction Situation Refrigerant piping has developed cracks in soldered points and is leaking gas. Cause Both ends of the pipe have been tightly fixed in place. ↓...
Page 125 Si33-003.book Page 121 Monday, June 25, 2001 9:06 AM SiE33-003 Appendix 7.9.7 Example 7: Transmission wiring between the cool/heat selector and the outdoor unit is too close to a high voltage wire. Situation Heating is indicated despite having selected cooling with the cool/heat selector. Cause and The transmission wiring between the cool/heat selector and the outdoor unit is too close to a high voltage Remedial Action...
Page 126 Si33-003.book Page 122 Monday, June 25, 2001 9:06 AM Appendix SiE33-003 7.9.8 Example 8: The centralized control group number cannot be set (Inverter K Series). Situation An attempt was made to set the centralized control group number with the indoor unit remote control, but “00”...
Page 127 Si33-003.book Page 123 Monday, June 25, 2001 9:06 AM SiE33-003 Part 2 Installation Manual 1. Introduction ..................124 1.1 Introduction..................124 1.2 Cautions in Installation ................ 125 1.3 Combination ..................126 1.4 Standard Operation Limit..............127 1.5 Standard Supplied Accessories............128 1.6 Optional Accessories................
Page 128: Introduction
43.8 to 82.1kW and nominal heating capacities ranging from 43.8 to 82.1kW. The RSXYP units can be combined with Daikin VRV series indoor units for air conditioning purposes. The present installation manual describes the procedures for unpacking, installing and connecting the RSXYP units.
Page 129: Cautions In Installation
Improper installation or attachment of equipment or accessories could result in electric shock, short-circuit, leaks, fire or other damage to the equipment. Be sure only to use accessories made by DAIKIN which are specifically designed for use with the equipment and have them installed by a professional.
Page 130: Combination
Si33-003.book Page 126 Monday, June 25, 2001 9:06 AM Introduction SiE33-003 Combination The combination with indoor units is as follows: The possible combination of the outdoor unit with indoor units is in function of the total capacity index of these indoor units and must be within the range as specified below: Outdoor Unit RSXYP16 <...
Page 131: Standard Operation Limit
Si33-003.book Page 127 Monday, June 25, 2001 9:06 AM SiE33-003 Introduction Standard Operation Limit The figures below assume following operating conditions for indoor and outdoor units: Equivalent pipe length..................5m Level difference....................0m Cooling Heating 15.5 −5 −10 −5 −10 −15 30 B 10 15 20 25 30 D 20 25 27 (V0888)
Page 132: Standard Supplied Accessories
Si33-003.book Page 128 Monday, June 25, 2001 9:06 AM Introduction SiE33-003 Standard Supplied Accessories RXYP8,10 RXYP16,20 Fig. 30 (V0883) Accessories are attached in the main unit , RXYP. RSXYP16,18,20 Tie-Wrap (1) (V0889) Gas Side Attached Pipe (2) (for connecting main and sub unit) (V0890) Gas Side Attached Pipe (2) (V0891)
Page 133: Optional Accessories
Si33-003.book Page 129 Monday, June 25, 2001 9:06 AM SiE33-003 Introduction Optional Accessories The outdoor unit requires purchasing the following refrigerant branch kits separately. Make sure to use exclusive parts for R-407C. Refnet Header KHRP26K11H KHRP26K17H KHRP26K18H KHRP26K37H KHRP26K40H Refnet Joint KHRP26K11T KHRP26K17T KHRP26K18T...
Page 134: Technical Specifications
Si33-003.book Page 130 Monday, June 25, 2001 9:06 AM Introduction SiE33-003 Technical Specifications General RSXYP16 RSXYP18 RSXYP20 RSXYP24 RSXYP26 RSXYP28 RSXYP30 Nominal Cooling Capacity 43.8 49.3 54.7 65.7 71.2 76.6 82.1 Nominal Heating Capacity 43.8 49.3 54.7 65.7 71.2 76.6 82.1 Nominal Input Cooling/Heating 15.7 / 14.2...
Page 135: Electrical Specifications
Si33-003.book Page 131 Monday, June 25, 2001 9:06 AM SiE33-003 Introduction Electrical Specifications Model RSXYP16 RSXYP18 RSXYP20 RSXYP24 RSXYP26 RSXYP28 RSXYP30 - Phase - Frequency Power - Voltage 380 – 415 380 – 415 380 – 415 380 – 415 380 –...
Page 136: Main Components
Si33-003.book Page 132 Monday, June 25, 2001 9:06 AM Main Components SiE33-003 2. Main Components Main Components For main components and function of the main components, refer to the Engineering Data Book and service manual Si33-002. : http://splitoff.ru/tehn-doc.html Installation Manual...
Page 137: Selection Of Location
Si33-003.book Page 133 Monday, June 25, 2001 9:06 AM SiE33-003 Selection of Location 3. Selection of Location Selection of Location This unit, both indoor and outdoor, is suitable for installation in a commercial and light industrial environment. If installed as a household appliance it could cause electromagnetic interference. The VRV plus outdoor units should be installed in a location that meets the following requirements: 1.
Page 138: Inspecting And Handling The Unit
Si33-003.book Page 134 Monday, June 25, 2001 9:06 AM Inspecting and Handling the Unit SiE33-003 4. Inspecting and Handling the Unit Inspecting and Handling the Unit The units are packed in a wooden crate and attached on a wooden pallet. At delivery, the package should be checked and any damage should be reported immediately to the carrier claims agent.
Page 139: Unpacking And Placing The Unit
Si33-003.book Page 135 Monday, June 25, 2001 9:06 AM SiE33-003 Unpacking and Placing the Unit 5. Unpacking and Placing the Unit Unpacking and Placing the Unit 1. Remove the wooden crafte from the unit. 2. Remove the four screws fixing the unit to the pallet. 3.
Page 140: Refrigerant Piping
Si33-003.book Page 136 Monday, June 25, 2001 9:06 AM Refrigerant Piping SiE33-003 6. Refrigerant Piping Refrigerant Piping Caution All field piping must be installed by a licensed refrigeration technician and must comply with relevant local and national regulations. Notes: Use R-407C only when adding refrigerant. Installation tools: Make sure to use installation tools (gauge manifold charge hose, etc.) that are exclusively used for R- 407C installations to withstand the pressure and to prevent foreign materials (e.g.
Page 141: Selection Of Piping Material
Si33-003.book Page 137 Monday, June 25, 2001 9:06 AM SiE33-003 Refrigerant Piping Selection of Piping Material Step 1 Foreign materials inside pipes (including oils for fabrication) must be 30mg/10m or less. Step 2 Use the following material specification for refrigerant pipping: construction material: Phosphoric acid deoxidized seamless copper for refrigerant.
Page 142: Connecting The Refrigerant Piping
Si33-003.book Page 138 Monday, June 25, 2001 9:06 AM Refrigerant Piping SiE33-003 Connecting the Refrigerant Piping 1. Piping Installation of refrigerant piping is possible as front connection, side connection and bottom connection. Installation Caution Be sure to use the attached pipe when carrying out piping work in the field. Separately use the optional “KHF30A30L”...
Page 143 Si33-003.book Page 139 Monday, June 25, 2001 9:06 AM SiE33-003 Refrigerant Piping 3. Bottom Connection Piping kit “KHF30A30U” is required for RSXYP24,26,28 and 30. For RSXYP16,18 and 24, bend the liquid side pipe as below and connect it to the stop valve. 1.
Page 144 Si33-003.book Page 140 Monday, June 25, 2001 9:06 AM Refrigerant Piping SiE33-003 2. Piping Between Be sure to open the cornered knock out hole on the left panel of the sub unit when connecting the Main Unit (RXYP-) branch piping between outdoor units and Sub Unit (RXEP-) 1.
Page 145 Si33-003.book Page 141 Monday, June 25, 2001 9:06 AM SiE33-003 Refrigerant Piping 5. Pipe Connection Apply ether or ester oil around the flare portions before connecting. Only proceed with brazing after carrying out “Refrigerant pipe flushing” (note) or while releasing nitrogen into the refrigerant piping (note).
Page 146 Si33-003.book Page 142 Monday, June 25, 2001 9:06 AM Refrigerant Piping SiE33-003 The pressure regulator for the nitrogen released when doing the brazing should be set to 0.02 MPa (0.2 kg/cm²) or less. 1. Refrigerant piping 2. Location to be brazed 3.
Page 147: Leak Test And Vacuum Drying
Si33-003.book Page 143 Monday, June 25, 2001 9:06 AM SiE33-003 Refrigerant Piping Leak Test and Vacuum Drying The units were checked for leaks by the manufacturer. Confirm that the valves are firmly closed before pressure test or vacuuming. Air Tight Test and Air tight test: Make sure to use nitrogen gas.
Page 148: Pipe Insulation
Si33-003.book Page 144 Monday, June 25, 2001 9:06 AM Refrigerant Piping SiE33-003 Pipe Insulation After finishing the leak test and vacuum drying, the piping must be insulated. Take into account the following points: Make sure to insulate the connection piping and refrigerant branch kits entirely. Make sure to insulate the gas side connection piping and refrigerant branch kits entirely against heat, and depending on operation conditions (e.g.
Page 149: Additional Refrigerant Charge
Si33-003.book Page 145 Monday, June 25, 2001 9:06 AM SiE33-003 Refrigerant Piping Additional Refrigerant Charge Caution Refrigerant may only be charged after performing the leak test and the vacuum drying. (See above.) When charging a system, care shall be taken that its maximum permissible charge is never exceeded, in view of the danger of liquid hammer.
Page 150 Si33-003.book Page 146 Monday, June 25, 2001 9:06 AM Refrigerant Piping SiE33-003 1. RXYP (Main unit) RSXYP16,18,20 2. RXEP (Sub unit) 3. Gas side valve 4. Liquid side valve 5. Liquid side 6. Gas side 7. Connecting valve (Service port) 8.
Page 151: Field Wiring
Si33-003.book Page 147 Monday, June 25, 2001 9:06 AM SiE33-003 Field Wiring 7. Field Wiring Field Wiring Caution All field wiring and components must be installed and maintenanced by a licensed electrician and must comply with relevant local and national regulations. The field wiring must be carried out in accordance with the wiring diagrams and the instructions given below.
Page 152: Internal Wiring
Si33-003.book Page 148 Monday, June 25, 2001 9:06 AM Field Wiring SiE33-003 Internal Wiring RSXYP16, 18, 20 Printed circuit board (MAIN) Reactor Printed circuit board (INV) M1C,2C Motor (compressor) Printed circuit board (SUB) MF1,2F Motor (fan) Printed circuit board MF3,4F Motor (fan) BS1-5 Push button switch (MODE, SET, RETURN,...
Page 153 Si33-003.book Page 149 Monday, June 25, 2001 9:06 AM SiE33-003 Field Wiring RSXYP24, 26, 28, 30 Printed circuit board (MAIN) Q11M,12M Thermo switch (M11F, M12F) Printed circuit board (INV) Q21M,22M Thermo switch (M21F, M22F) A3P,4P Printed circuit board (SUB) Q3M,4M Thermo switch (M3F, M4F) Printed circuit board Resistor...
Page 154: Optional Parts Cool/Heat Selector
Si33-003.book Page 150 Monday, June 25, 2001 9:06 AM Field Wiring SiE33-003 Optional Parts Cool/Heat Selector SS1 ..Selector switch (fan, cool/heat) SS2 ..Selector switch (cool/heat) Notes: Use copper conductors only. When using the adaptor for sequential start, refer to chapter “Examples”. For connection wiring to outdoor-outdoor transmission F1-F2, outdoor-indoor transmission F1-F2, refer to chapter “Examples”.
Page 155: Power Circuit And Cable Requirements
Si33-003.book Page 151 Monday, June 25, 2001 9:06 AM SiE33-003 Field Wiring Power Circuit and Cable Requirements A power circuit (See table below) must be provided for connection of the unit. This circuit must be protected with the required safety devices, i.e. a main switch, a slow blow fuse on each phase and an earth leak detector.
Page 156: General
Si33-003.book Page 152 Monday, June 25, 2001 9:06 AM Field Wiring SiE33-003 General Make sure to connect the power source wire to the power source terminal block and to clamp it as shown in figure 19, chapter “Field line connection”. As this unit is equipped with an inverter, installing a phase advancing capacitor not only will deteriorate power factor improvement effect, but also may cause capacitor abnormal heating accident due to high- frequency waves.
Page 157: Examples
Si33-003.book Page 153 Monday, June 25, 2001 9:06 AM SiE33-003 Field Wiring Examples 7.6.1 System Example 1. Field power supply RSXYP16,18,20 RXYP8,10 RXEP8,10 2. Main switch 3. Earth leak detector 4. Fuse 5. Cool/Heat selector 6. Remote control Power supply wiring (Sheathed cable) Transmission wiring (Sheathed cable) RSXYP24,26,28,30 RXYP16,20...
Page 158 Si33-003.book Page 154 Monday, June 25, 2001 9:06 AM Field Wiring SiE33-003 7.6.3 Field Line Connection between Main Unit (RXYP-) and Sub Unit (RXEP-) Caution In the event that the main unit and the sub unit are separated by 1000 mm or more, the attached cables cannot be used.
Page 159 Si33-003.book Page 155 Monday, June 25, 2001 9:06 AM SiE33-003 Field Wiring 7.6.4 Field Line Connection : Transmission Wiring and Cool/Heat Selection RXYP 8,10,16,20 1. Switch box (Main unit) 2. Fix to the safety catch using the attached clamp material 3.
Page 160 Si33-003.book Page 156 Monday, June 25, 2001 9:06 AM Field Wiring SiE33-003 7.6.7 Sequential Start Make the outdoor unit cable connections shown below. The outdoor unit PC board (A1P) is factory set at “Sequential start available”. 1. Indoor unit A B C F1 A B C F1 Fig.
Page 161 Si33-003.book Page 157 Monday, June 25, 2001 9:06 AM SiE33-003 Field Wiring 7.6.9 Picking Power Line and Transmission Line Be sure to let the power line and the transmission line pass through a conduit hole. Pick the power line from the upper hole on the left side plate, from the front position of the main unit (through the conduit hole of the wiring mounting plate - optional parts) or from a knock out hole to be made in the unit’s bottom plate.
Page 162: Before Operation
Si33-003.book Page 158 Monday, June 25, 2001 9:06 AM Before Operation SiE33-003 8. Before Operation Checks before Initial Start-Up Caution Make sure that the circuit breaker on the power supply panel of the installation is switched off. After the installation, check the following before switching on the circuit breaker: 1.
Page 163: Test Run
Si33-003.book Page 159 Monday, June 25, 2001 9:06 AM SiE33-003 Before Operation Test Run 8.2.1 Operation of Stop Valve Keep all stop valves fully open. (Refer to chapter “How to operate stop valves”.) 8.2.2 Power Supply Connection Caution In order to avoid compressor damage, it is necessary to switch on the crankcase heater for at least six hours before starting the compressor after a long period of standstill or for the first time.
Page 164 Si33-003.book Page 160 Monday, June 25, 2001 9:06 AM Before Operation SiE33-003 When installing the switch box lid, if there is a gap caused by the electrical wires, apply the sealing material to fill the gap to prevent bugs from entering. Incombustibility Equivalent to UL94HF-1 (Choose an appropriate thickness for each location.)
Page 165 Si33-003.book Page 161 Monday, June 25, 2001 9:06 AM SiE33-003 Before Operation FLARE SHAPE and FLARENUT TIGHTENING TORQUE Pipe Size Tightening Torque (N·m) A (mm) Flare Shape φ6.4 14.2-17.2 8.3-8.7 φ9.5 90 ± 32.7-39.9 12.0-12.4 φ12.7 49.5-60.3 15.4-15.8 φ15.9 61.8-75.4 18.6-19.0 R=0.4 0.8 φ19.1...
Page 166 Si33-003.book Page 162 Monday, June 25, 2001 9:06 AM Before Operation SiE33-003 8.2.5 Misswiring Check Operation (Refer to the “CAUTION ON OPERATION” on the PCB (A1P) on the outdoor unit for settings. Operation will not be possible immediately after power is turned on (until the LED H2P goes off: up to 12 minutes). 1.
Page 167: Caution For Refrigerant Leaks
Si33-003.book Page 163 Monday, June 25, 2001 9:06 AM SiE33-003 Caution for Refrigerant Leaks 9. Caution for Refrigerant Leaks Caution for Refrigerant Leaks 9.1.1 Introduction The installer and system specialist shall secure safety against leakage according to local regulations or standards. The following standards may be applicable if local regulations are not available.
Page 168 Dealing with the situations where the result exceeds the maximum concentration level. Where the installation of a facility results in a concentration in excess of the maximum concentration level then it will be necessary to revise the system. Please consult your Daikin supplier. : http://splitoff.ru/tehn-doc.html Installation Manual...
Page 169 Si33-003.book Page 167 Monday, June 25, 2001 9:06 AM SiE33-003 Part 3 New Refrigerant R-407C 1. Precautions in Servicing the Models with New-type Refrigerant..168 1.1 Tools Required ..................168 1.2 Notes for Work Procedures ..............169 2. Changes Required by New Refrigerants..........170 2.1 Changes Required by New Refrigerant..........
Page 170: Precautions In Servicing The Models With New-Type Refrigerant
Si33-003.book Page 168 Monday, June 25, 2001 9:06 AM Precautions in Servicing the Models with New-type Refrigerant SiE33-003 1. Precautions in Servicing the Models with New-type Refrigerant Compared to the conventional refrigerant R22, the brand-new refrigerant R-407C is higher in pressure. The refrigerant oil is also different in type.
Page 171: Notes For Work Procedures
For servicing the models with the new-type refrigerant, strictly follow the above instructions and precautions. Otherwise the system may get in trouble. For details on handling the new-type refrigerant and the related work procedures and tools, refer to the Installation/Test Run Manual published by Daikin. : http://splitoff.ru/tehn-doc.html...
Page 172: Changes Required By New Refrigerants
Si33-003.book Page 170 Monday, June 25, 2001 9:06 AM Changes Required by New Refrigerants SiE33-003 2. Changes Required by New Refrigerants Changes Required by New Refrigerant The following two types of refrigerant are being used in place of the HCFC22 (R22) refrigerant. Main differences in specification are pressure difference (higher) and compatible refrigerant oil type.
Page 173: Refrigerant And Refrigerant Oil Characteristics
Si33-003.book Page 171 Monday, June 25, 2001 9:06 AM SiE33-003 Refrigerant and Refrigerant Oil Characteristics 3. Refrigerant and Refrigerant Oil Characteristics Refrigerant Characteristics Main characteristics of R-407C and R410A refrigerants are shown in the following table. R-407C Chemical formula CHCIF Composition (mixing ratio, wt%) HFC32/125/134a (23/25/52) Boiling point (˚C)
Page 174 Si33-003.book Page 172 Monday, June 25, 2001 9:06 AM Refrigerant and Refrigerant Oil Characteristics SiE33-003 Change of The following chart shows the relationship between the composition balance (mixing ratio by weight) and Composition and characteristics (pressure, combustibility, GWP, COP). Characteristic in Refrigerant Note: R-407C [R32/R125/R134a (23/25/52wt%)]...
Page 175: Refrigerant Oil Characteristics
Main characteristics of ether oil are shown in the following table. Synthetic oil Mineral oil Ether oil Type (maker) FVC68D Suniso 4GS (Idemitsu Kosan) (NIppon Sun Oil) Applicable refrigerants (Daikin R-407C products) 1 Density (g/cm³) 0.94 0.92 Total acid number 0.01 0.01...
Page 176: Refrigerant Cylinders
Si33-003.book Page 174 Monday, June 25, 2001 9:06 AM Refrigerant Cylinders SiE33-003 4. Refrigerant Cylinders Cylinder Specifications The color painted on a cylinder indicates the contained refrigerant type. Color R-407C : Brown (V1110) The cylinder valve is equipped with a siphon tube. : http://splitoff.ru/tehn-doc.html New Refrigerant R-407C...
Page 177: Handling Of Cylinders
Si33-003.book Page 175 Monday, June 25, 2001 9:06 AM SiE33-003 Refrigerant Cylinders Handling of Cylinders 1. Legal regulations R-407C are liquefied gases, and the High-Pressure Gas Safety Law must be observed in handling them. Before using, refer to the High-Pressure Gas Safety Law. The High-Pressure Gas Safety Law specifies standards and regulations that must be followed to ensure the safe use of high-pressure gases.
Page 178: Service Tools
Si33-003.book Page 176 Monday, June 25, 2001 9:06 AM Service Tools SiE33-003 5. Service Tools R-407C is approximately 10% higher. These refrigerants use ether oil for refrigerant oil instead of suniso oil. If oil of an incorrect type is mixed in R410A and R-407C, sludge results in the refrigerants and causes equipment problems. Therefore, gauge manifolds and charge hoses that are used with a previous refrigerant (R22) cannnot be used for products that use new refrigerants.
Page 179: New Tools Required For Hfcs And Reasons Of Change
Si33-003.book Page 177 Monday, June 25, 2001 9:06 AM SiE33-003 Service Tools New Tools Required for HFCs and Reasons of Change Tool Reason for new tool R-407C Flaring tool (Previous tool can be used.) Pipe assembling oil Due to chiller oil change (Requires ether oil, ester oil, alkylbenzene oil and their mixtures) Torque wrench (Previous tool can be used.)
Page 180 Si33-003.book Page 178 Monday, June 25, 2001 9:06 AM Service Tools SiE33-003 Tool name Diference from previous tool New tool specifications 2. Torque wrench Change of dimension B DimensionB Unit:mm Size increase only for 1/2” and Nominal size Class-1 Previous 5/8”...
Page 181 Part3.fm Page 179 Friday, June 29, 2001 11:16 AM SiE33-003 Service Tools Tool name Diference from previous tool New tool specifications 7. Charging cylinder Cannnot be used since Use weighting instrument listed below for charging cylinders cause refrigerant charge. change in mixing ratio in multi- substance refrigerants during charging.
Page 182: Cautions During Service Operations (Changes Required By New Refrigerants)
Si33-003.book Page 180 Monday, June 25, 2001 9:06 AM Cautions During Service Operations (Changes Required by New Refrigerants) SiE33-003 6. Cautions During Service Operations (Changes Required by New Refrigerants) The Three Basic Rules for Refrigerant Piping Must Be More Strictly Observed With new refrigerants, the three basic rules for refrigerant piping must be more strictly observed during piping as well as servicing.
Page 183: Operation Guideline
Si33-003.book Page 181 Monday, June 25, 2001 9:06 AM SiE33-003 Operation Guideline 7. Operation Guideline Operation Guideline The following guideline figures in the table indicate refrigerant conditions. These values are obtained in a simulation conducted under the conditions listed under the table. (Source : DAIREP2.0) R-407C R410A...
Page 184: Temperature-Pressure Conversion Table For New Refrigerants
Si33-003.book Page 182 Monday, June 25, 2001 9:06 AM Temperature-pressure Conversion Table for New Refrigerants SiE33-003 8. Temperature-pressure Conversion Table for New Refrigerants Pressure and Temperature : http://splitoff.ru/tehn-doc.html New Refrigerant R-407C...
Page 185: Measures To Take In The Case Of Gas Leaks
Si33-003.book Page 183 Monday, June 25, 2001 9:06 AM SiE33-003 Measures to Take in the Case of Gas Leaks 9. Measures to Take in the Case of Gas Leaks Gas Shortage Problems caused by insufficient gas are almost the same as those for R22 air conditioners. They include capacity decrease, compressor overheating and frost accumulation on cooler.
Page 186: Measure For Gas Shortage
Si33-003.book Page 184 Monday, June 25, 2001 9:06 AM Measures to Take in the Case of Gas Leaks SiE33-003 Measure for Gas Shortage To correct problems caused by a gas shortage, it is necessary to repair leaks and replace all refrigerant. In the case of urgency, additional refrigerant charge is acceptable.
Page 187: Safety Precautions
Si33-003.book Page 185 Monday, June 25, 2001 9:06 AM SiE33-003 Safety Precautions 10. Safety Precautions 10.1 Safety Precautions HFC refrigerants require special caution since are under high pressure. (R-407C is approximately 10% higher in pressure than R22) Extra caution must be exercised in the following cases. 1.
Page 188: Problems Resulting From Negligence Of Caution Items
Si33-003.book Page 186 Monday, June 25, 2001 9:06 AM Problems Resulting from Negligence of Caution Items SiE33-003 11. Problems Resulting from Negligence of Caution Items 11.1 Problems Resulting from Negligence of Caution Items Problems resulting from charging a wrong type of refrigerant 1.
Page 189: Difference Between Pascal And Conventional Pressure Unit
Si33-003.book Page 187 Monday, June 25, 2001 9:06 AM SiE33-003 Difference Between Pascal and Conventional Pressure Unit 12. Difference Between Pascal and Conventional Pressure Unit 12.1 Comparison of MPa and kgf/cm² MPa (gauge pressure) kgf/cm² : http://splitoff.ru/tehn-doc.html New Refrigerant R-407C...
Page 190: Thermodynamic Characteristic Charts (Hfc407C)
Si33-003.book Page 188 Monday, June 25, 2001 9:06 AM Thermodynamic Characteristic Charts (HFC407C) SiE33-003 13. Thermodynamic Characteristic Charts (HFC407C) 13.1 Thermodynamic Characteristics of R-407C : http://splitoff.ru/tehn-doc.html New Refrigerant R-407C...
Page 191 Si33-003.book Page 189 Monday, June 25, 2001 9:06 AM SiE33-003 Thermodynamic Characteristic Charts (HFC407C) : http://splitoff.ru/tehn-doc.html New Refrigerant R-407C...
Page 192 Si33-003.book Page 190 Monday, June 25, 2001 9:06 AM Thermodynamic Characteristic Charts (HFC407C) SiE33-003 : http://splitoff.ru/tehn-doc.html New Refrigerant R-407C...
Page 193: Index
Si33-003.book Page i Monday, June 25, 2001 9:06 AM SiE33-003 Index Symbols “88” cannot be cleared Gas Leaks ............183 from the central remote control .....122 Gas Shortage ............183 Grouped Drain Piping ..........37 Additional Charge of Refrigerant ......34, 97 Additional Refrigerant Charge ......145 Hand Over to Customer ........
Page 194 Si33-003.book Page ii Monday, June 25, 2001 9:06 AM SiE33-003 Power Supply Connection ........159 Setting Mode 2 ............64 Pressure and Temperature ........182 Setting Modes ............61 Pressure down despite absence of leaks Short Circuits ............53 during air tight test ........118 Signal interference Problems Resulting due to use of multiple core cable ....
Page 195 Si33-003.book Page iii Monday, June 25, 2001 9:06 AM SiE33-003 Drawings & Flow Charts Symbols Cool / Heat Mode Selection Setting Method ..........72 “88” cannot be cleared Setting of Cool / Heat by Individual Outdoor Unit from the central remote control .....122 System by Cool/Heat Selector ...
Page 196 Si33-003.book Page iv Monday, June 25, 2001 9:06 AM SiE33-003 Example of refrigerant branch using REFNET joint Heat Pump System Example ........ 97 for RSXYP28 ...........99 How these installation problems affect Excessive noise due to incorrect angling an equipment ........... 7 of REFNET joints ..........119 How to fill a tank with a siphon attached .....
Page 197 Si33-003.book Page v Monday, June 25, 2001 9:06 AM SiE33-003 Reduction of installation area ......4 Sequential Start ..........75 System outline ...........3 Setting Modes Functions of Pushbutton Switches ....61 Mode Change ..........61 Picking Power Line and Transmission Line ..157 Mode Changing Procedure ......
Page 198 Si33-003.book Page vi Monday, June 25, 2001 9:06 AM SiE33-003 Wired Remote Control <BRC1A51> ..... 79 Wiring Check Operation ........76 When installing the switch box lid ......160 Wiring Diagram When you keep on tightening the flare nut RSXYP16·18·20KJY1 ........113 with a spanner ..........161 RSXYP24·26·28·30KJY1 ......

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