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DSPM Defender Micro Maintenance Manual

Online/standby emergency lighting inverters
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Download this manual See also: User Manual
Defender Micro Online Emergency Lighting Inverter
Eternalight Micro Online Emergency Lighting Inverter
Cobra Micro Standby Emergency Lighting Inverter
Eternalight Micro Standby Emergency Lighting Inverter
Title: Micro
Doc No.: 074-1000-02
Description: Emergency Lighting Inverter Maintenance Manual
Maintenance Manual
Phone: 1.877.DSPM.POWER
1.877.377.6769
Fax: 909.930.3335
Website:
www.DSPManufacturing.com
E-Mail: techsupport@dspmanufacturing.com
#074-1000-02
Rev: NR
Page#: - 1 -
Date: 07/26/2016
$75
Price Each
1.877.377.6769
Fax: 909.930.3335

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Summary of Contents for DSPM Defender Micro

  • Page 1 Price Each Defender Micro Online Emergency Lighting Inverter Eternalight Micro Online Emergency Lighting Inverter Cobra Micro Standby Emergency Lighting Inverter Eternalight Micro Standby Emergency Lighting Inverter Maintenance Manual #074-1000-02 Phone: 1.877.DSPM.POWER 1.877.377.6769 Fax: 909.930.3335 Website: www.DSPManufacturing.com E-Mail: techsupport@dspmanufacturing.com Title: Micro Doc No.: 074-1000-02...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS REVISION HISTORY REPRODUCTION OR DISTRIBUTION FORBIDDEN Section How to use this manual Section technical assistance IMPORTANT SAFETY INSTRUCTIONS Section notes and safety information CHAPTER 1 Section 1.1. general Section 1.2. definitions Section 1.3. theory of operation Section 1.4.
  • Page 3 Subsection 4.4.3. maintaining batteries log Figure 1—recommended batteries testers Subsection 4.4.4. Recording entries in the batteries log Log 1—batteries maintenance log Log 2—operator’s maintenance log Figure 2—water dots demonstration Subsection 4.4.5. maintaining the batteries Subsection 4.4.6. charging of the batteries CHAPTER 5 DISPLAYS Section 5.1.

  • Page 4: Revision History

    REVISION HISTORY July 26, 2016 Renovation Release LIST OF EFFECTIVE PAGES Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 4 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...

  • Page 5: Reproduction Or Distribution Forbidden

    Digital Signal Power Manufacturer, Inc Digital Signal Power Manufacturer Digital Signal Power Manufacturer Digital Signal Power Manufac- turer Digital Signal Power Manufacturer © 2016 Digital Signal Power Manufacturer, Inc. - All rights reserved Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 5 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual...

  • Page 6: Section How To Use This Manual

    Lighting Inverter System, please refer to this manual and/or call technical support. While every precaution has been made to ensure accuracy and completeness in this manual, DSPM assumes no responsibility and disclaims all liability for damages resulting from the use of this information or for any errors or omissions.

  • Page 7: Important Safety Instructions

    A Note notice icon indicates when the user should make a reference of infor- mation regarding the UPS operation, load status and display status. Such infor- NOTE: mation is essential if DSPM, Inc. field service assistance and correspondence is required. ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE IN- VERTER SYSTEM.
  • Page 8 ELEC- TRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. CAUSE DAM- AGE TO THE EQUIPMENTS, INJURY OR DEATH OF PERSONNEL. MAKING ANY ELECTRI- CAL CONNECTIONS. THIS EQUIPMENT GENERATES, USES, AND CAN RADIATE RADIO FREQUENCY ENERGY, AND, IF NOT INSTALLED AND USED IN ACCORDANCE WITH THIS MAN- UAL, MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS.
  • Page 9 EXPLOSION, FIRE, EQUIPMENT FAILURE, OR ELECTROCUTION. PRIOR TO CONNECTING THE BATTERY CABINETS TO THE UPS UNIT. TO PREVENT AN ACCIDENT THAT COULD RE- SULT IN INJURY OR DEATH. RECYCLED RATHER THAN DISCARDED. HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC. OBSERVED WHEN WORKING ON BATTERIES: Title: Micro Doc No.: 074-1000-02...
  • Page 10 DISCONNECTING BAT- TERY TERMINALS. ARE RE- MOVED DURING INSTALLATION AND MAINTENANCE. FOLLOWED: DO NOT SMOKE WHEN NEAR BATTERIES.  DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA.  TOUCH- ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE. TO REDUCE THE RISK OF ELECTRICAL SHOCK; DISCONNECT THE EMERGEN- CY LIGHTING INVERTER SYSTEM FROM THE MAIN SUPPLY BEFORE IN- STALLING AN INTERFACE SIGNAL CABLE.

  • Page 11: Section 1.1. General

    GENERAL The product is an advanced Emergency Lighting Inverter System based on Intelligent Microprocessor Control. The Emergency Lighting Inverter System is an intelligent protector and provides pure, reliable AC power to the emergency loads – protecting them from utility power blackouts, swells, sags, surges and interference.

  • Page 12: Section 1.3. Theory Of Operation

    1.3 THEORY OF OPERATION 11.3.5. UPS Problem Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 12 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...

  • Page 13: Section 1.4. Output Loads

    1.4. OUTPUT LOADS Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 13 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...

  • Page 14: Chapter 2 Specifications

    to operate all emergency lighting fixtures at “full-light” out- put, commercial/industrial environments in a small footprint. The UPS System Label displays the rated kW as well as nominal voltages. There are System Labels located on the interior side of the UPS front door and the exterior side of the unit. The power rating in Table 1 are kW values, when KVA is displayed on System Label, divide kVA in Table 1 by.8 for correct dimensions.

  • Page 15: Section 2.8. Diagnostics And Maintenance

    complete self diagnostic capabilities and LED Monitoring lighted environment prior to an emer- gency. The three phase power supplies are able to do a 5 minute battery run the first of every month except for New Year’s day when the test is for 90 minute. The testing can be enabled by going to the Autorun screen and selecting Yes or No with the Menu Forward or Menu Reverse but- ton.

  • Page 16: Chapter 4 Maintenance

    Factory-trained personnel should perform maintenance only. Factory training is available. Training can be done on-site, over the phone or at the factory. Various maintenance contracts are available; please contact “Customer Service” for more details. 4.1 SAFETY PRECAUTIONS SHEETS BEFORE WORKING ON OR NEAR THE BATTERIES.

  • Page 17: Section 4.2. When To Call

    Servicing Agreement the UPS system should be tested and measurement taken log in a Operator’s/Maintenance Log. Failure to maintain a valid maintenance log could result in the voiding of all warranties. DSPM recommends the downloading and uses of the Title: Micro Doc No.: 074-1000-02...

  • Page 18: Subsection 4.4.2. Periodic Testing Of Ups

    Servicing Agreement, the batteries should be tested and measurement taken log in a Batteries Maintenance Log. Failure to maintain a valid bat- teries log could result in the voiding of all warranties. DSPM recommends the uses and downloading of the...
  • Page 19 Test Date Location Battery Model # # Batteries per string Enclosure Temperature Ambient Temperature Float Voltage (V) Float Current (A) Test Load (A) or (Watts) Test end Voltage Test Spec. Runtime Test Actual Runtime Serial # Voltage Under load Ohmic Value Title: Micro Doc No.: 074-1000-02 Rev: NR...
  • Page 20 Battery Temp Observations Result： Technician Date Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 20 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...

  • Page 21: Log 1-Batteries Maintenance Log

    Installation Date: 05/28/2012 System Model # & SO #: DW050361530-090V/051512-8a Test Date: 11/28/2012 Location: Battery Model #: Power Source—U1- # Batteries per string: 44 Enclosure Temperature: 30 35/12V35AH Float Voltage (V): 13.2/580.8 Vdc Float Current (A): 0.7 Amp Ambient Temperature: 25 Test end Voltage: 12.0/240 Vdc Test Load (A) or (Watts): 60.2 Amp Test Spec.
  • Page 22 Installation Date: 05/28/2012 System Model # & SO #: DW050361530-090V/051512-8a Test Date: 11/28/2012 Location: Battery Model #: Power Source—U1- # Batteries per string: 44 Enclosure Temperature: 30 35/12V35AH Float Voltage (V): 13.2/580.8 Vdc Float Current (A): 0.7 Amp Ambient Temperature: 25 Test end Voltage: 12.0/240 Vdc Test Load (A) or (Watts): 60.2 Amp Test Spec.

  • Page 23: Log 2-Operator's Maintenance Log

    Operator’s Model: Location: Model Number: S/O Number: Power Rating and Frequency: Input Voltage: Output Voltage: Enclosure Temperature: Ambient Temperature: Test Date: Installation Date: Initial Checks: Set the input Circuit Breaker to the “Off” position.  Visually check cabinets for signs of moisture. Check shelf’s water dots (see Figure 2). Water dots are ...
  • Page 24 H to N ______ Output Voltage and Current: H to N ______ IH_____ Note: all r ecor ded voltages should be measur e with Tr ue RMS meter s. Secure cabinet doors; your system is back on line.  Report any abnormalities observed in test in the “Results” section below. ...

  • Page 25: Subsection 4.4.5. Maintaining The Batteries

    4.4.5 Maintaining the Batteries BATTERY CIRCUIT BREAKER OPERATES AT THE RATED BATTERY VOTAGE AT ALL TIMES. TRIPPED BATTERY CIRCUIT BREAKER INDICATES A SERIOUS PROBLEM THAT MAY RESULT IN SERIOUS INJURY THE BATTERY ELECTROLYTE IS A DILUTED SULFURIC ACID THAT IS HARMFUL TO THE SKIN AND EYES.

  • Page 26: Subsection 4.4.6. Charging Of The Batteries

    DISCONNECTING BAT- TERY TERMINALS. ARE RE- MOVED DURING INSTALLATION AND MAINTENANCE. FOLLOWED: DO NOT SMOKE WHEN NEAR BATTERIES.  DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA.  TOUCH- ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE. MAKE SURE THE PROPER POLARITY IS OBSERVED. DC BUS VOLTAGE FOR A TWO (2) BATTERY STRING SHOULD BE BETWEEN 24 AND 27.2 VDC AS TESTED AT THE TOP OF TB2 (REFER TO FIGURE 5—SYSTEM COMPONENT LAYOUT).

  • Page 27: Chapter 5 Displays

    DISPLAY PANEL DESCRIPTION 7.1.2 7.1.3 7.1.1 7.1.4 Figure 3 Displays Refer to Figure 3 for descriptions of the Display Panel’s button and indicators. Used as a Warning LED, this indicator is lit whenever the UPS faults (i.e., low battery 5.1.1. – Fault LED (RED): occur, or the battery is near the end of its useful life.

  • Page 28: Chapter 6 Operation And Procedure

    6. OPERATION AND PROCEDURE The initial startup must be done in conjunction with DSPM or by a factory authorized technician. PLEASE CALL FOR STARTUP BEFORE APPLYING POWER TO THE UPS! 6.1. START-UP PROCEDURE After making all power and grounding connections to the Emergency Lighting Inverter System;...

  • Page 29: Chapter 7 Services

    7. SERVICES 7.1. SERVICE PROGRAM DESCRIPTIONS Equipment Turn On Service WITHOUT On Site Warranty Certification Inspection Visit Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 29 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...
  • Page 30 Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 30 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...
  • Page 31 SF365-n Full Service Contract 24Hr/day 7 Days/week including Holidays Plan COVERAGE LABOR PARTS EMERGENCY PREVENTIVE Type EXPANSES CALLS MAINTENANCE 8-5 Mon-Fri Service is as per customer request SW58* 8-5 Mon-Fri SW724* 7 days per week 24 hours per day Except Holidays SW365* 7 days per week 24 hours per day Including Holidays SF58-n*...

  • Page 32: Chapter 8

    Verify that the load ly when AC supply is normal. matches the UPS capability specified in the specs. Contact DSPM Inc. for service or help. Overload of the UPS. Remove some noncritical load. When power failure, backup time Battery voltage is too low.
  • Page 33 When insulated grip tools are not available, a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 14a-f. The illustration is only an example of how to insulate your tools, i.e. you may want to insulate the open end of the wrench.
  • Page 34 Figure 9 Figures 5 Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 34 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...

  • Page 35: Section 8.1. Limited Warranty

    DSPM Corporation products and systems are in our opinion the finest available. We take pride in our products and DSPM-Manufactured Battery Cabinets (not including batteries): As provided herein, each DSPM manufactured (i) one year from the period of: ith a func- tionally equivalent battery;...
  • Page 36 Pro-Rated Battery Chart Years Percentage DSPM'S opinion, such work can be performed in less time, with less expense and in closer proximity to the DSPM product. CONTACT OR WHERE A SIX (6) FOOT CLEAR- ANCE FROM A PATIENT CANNOT BE MAINTAINED AT...
  • Page 37 IN NO EVENT SHALL DSPM ASSUME ANY LIABILITY FOR INDIRECT, SPECIAL, INCIDENTAL,  The warranty does not apply to batteries used in cycle applications. Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 37 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...

  • Page 38: Section 8.2. Notes

    8.3. notes Title: Micro Doc No.: 074-1000-02 Rev: NR Page#: - 38 - 1.877.377.6769 Description: Emergency Lighting Inverter Maintenance Manual Date: 07/26/2016 Fax: 909.930.3335...

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