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Defender Plus Online Emergency Lighting Inverter
Eternalight Plus Online Emergency Lighting Inverter
Cobra Plus Standby Emergency Lighting Inverter
Eternalight Plus Standby Emergency Lighting Inverter
Title: Plus
Doc No.: 074-2000-00
Description: Online Emergency Lighting Inverter Maintenance Manual
Maintenance Manual
Phone: 1.877.DSPM.POWER
1.877.377.6769
Fax: 909.930.3335
Website:
www.DSPManufacturing.com
E-Mail: techsupport@dspmanufacturing.com
#074-2000-00
Rev: A
Page#: - 1 -
Date: 12/07/2015
$75
Price Each
1.877.377.6769
Fax: 909.930.3335
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Summary of Contents for DSPM Defender Plus Online
- Page 1 Price Each Defender Plus Online Emergency Lighting Inverter Eternalight Plus Online Emergency Lighting Inverter Cobra Plus Standby Emergency Lighting Inverter Eternalight Plus Standby Emergency Lighting Inverter Maintenance Manual #074-2000-00 Phone: 1.877.DSPM.POWER 1.877.377.6769 Fax: 909.930.3335 Website: www.DSPManufacturing.com E-Mail: techsupport@dspmanufacturing.com Title: Plus Doc No.: 074-2000-00...
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Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS REVISION HISTORY REPRODUCTION OR DISTRIBUTION FORBIDDEN Section How to use this manual Section technical assistance IMPORTANT SAFETY INSTRUCTIONS Section notes and safety information CHAPTER 1 Section 1.1. general Section 1.2. definitions Section 1.3. theory of operation Section 1.4. - Page 3 Section 3.2. all other parts CHAPTER 4 MAINTENANCE Section 4.1. safety precautions Section 4.2. when to call Section 4.3. steps to take Section 4.4. preventative maintenance Subsection 4.4.1. maintaining an operator’s log Subsection 4.4.2. periodic testing of UPS Subsection 4.4.3. maintaining batteries log Figure 5—recommended batteries testers Subsection 4.4.4.
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Page 4: Revision History
REVISION HISTORY April. 09, 2013 New Release December 03, 2015 Correction of Pro Rata Calculation for Credit LIST OF EFFECTIVE PAGES Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 4 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335... -
Page 5: Reproduction Or Distribution Forbidden
Digital Signal Power Manufacturer, Inc Digital Signal Power Manufacturer Digital Signal Power Manufacturer Digital Signal Power Manufac- turer Digital Signal Power Manufacturer © 2012 Digital Signal Power Manufacturer, Inc. - All rights reserved Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 5 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual... -
Page 6: Section How To Use This Manual
Lighting Inverter System, please refer to this manual and/or call technical support. While every precaution has been made to ensure accuracy and completeness in this manual, DSPM assumes no responsibility and disclaims all liability for damages resulting from the use of this information or for any errors or omissions. -
Page 7: Important Safety Instructions
A Note notice icon indicates when the user should make a reference of infor- mation regarding the UPS operation, load status and display status. Such infor- NOTE: mation is essential if DSPM, Inc. field service assistance and correspondence is required. ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE IN- VERTER SYSTEM. - Page 8 ELEC- TRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. CAUSE DAM- AGE TO THE EQUIPMENTS, INJURY OR DEATH OF PERSONNEL. MAKING ANY ELECTRI- CAL CONNECTIONS. THIS EQUIPMENT GENERATES, USES, AND CAN RADIATE RADIO FREQUENCY ENERGY, AND, IF NOT INSTALLED AND USED IN ACCORDANCE WITH THIS MAN- UAL, MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS.
- Page 9 EXPLOSION, FIRE, EQUIPMENT FAILURE, OR ELECTROCUTION. PRIOR TO CONNECTING THE BATTERY CABINETS TO THE UPS UNIT. TO PREVENT AN ACCIDENT THAT COULD RE- SULT IN INJURY OR DEATH. RECYCLED RATHER THAN DISCARDED. HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC. OBSERVED WHEN WORKING ON BATTERIES: Title: Plus Doc No.: 074-2000-00...
- Page 10 DISCONNECTING BAT- TERY TERMINALS. ARE RE- MOVED DURING INSTALLATION AND MAINTENANCE. FOLLOWED: DO NOT SMOKE WHEN NEAR BATTERIES. DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA. TOUCH- ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE. TO REDUCE THE RISK OF ELECTRICAL SHOCK; DISCONNECT THE EMERGEN- CY LIGHTING INVERTER SYSTEM FROM THE MAIN SUPPLY BEFORE IN- STALLING AN INTERFACE SIGNAL CABLE.
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Page 11: Section 1.1. General
GENERAL The product is an advanced Emergency Lighting Inverter System based on Intelligent Microprocessor Control. The Emergency Lighting Inverter System is an intelligent protector and provides pure, reliable AC power to the emergency loads – protecting them from utility power blackouts, swells, sags, surges and interference. -
Page 12: Section 1.3. Theory Of Operation
1.3 THEORY OF OPERATION 11.3.5. UPS Problem Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 12 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335... -
Page 13: Section 1.4. Output Loads
1.4. OUTPUT LOADS 1.5. OPTIONS (See Unit Options for details) 1. ECM120 and ECM277—Environmental Control Module 2. NOF—Normally OFF Circuit 120Vac or 277Vac 3. NOH—Normally OFF “Hold On” Circuit 120Vac or 277Vac 4. OCB—Output Circuit Breaker/(s) 120Vac or 277Vac 5. EPO—Emergency Power Off 6. -
Page 14: Subsection 1.6.C. Ac Loss/Battery Operation
Figure 3 Single Line Drawings -AC Loss/Battery Operation Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 14 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335... -
Page 15: Subsection 1.6.D. External Maintenance
Figure 4 Single Line Drawings –External Maintenance Bypass Operation Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 15 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335... -
Page 16: Chapter 2 Specifications
to operate all emergency lighting fixtures at “full-light” out- put, commercial/industrial environments in a small footprint. The UPS System Label displays the rated kW as well as nominal voltages. There are System Labels located on the interior side of the UPS front door and the exterior side of the unit. The power rating in Table 1 are kW values, when KVA is displayed on System Label, divide kVA in Table by.8 for correct dimensions. -
Page 17: Section 2.8. Diagnostics And Maintenance
complete self diagnostic capabilities and LED Monitoring lighted environment prior to an emer- gency. The three phase power supplies are able to do a 5 minute battery run the first of every month except for New Year’s day when the test is for 90 minute. The testing can be enabled by going to the Autorun screen and selecting Yes or No with the Menu Forward or Menu Reverse but- ton. -
Page 18: Chapter 4 Maintenance
Factory-trained personnel should perform maintenance only. Factory training is available. Training can be done on-site, over the phone or at the factory. Various maintenance contracts are available; please contact “Customer Service” for more details. 4.1 SAFETY PRECAUTIONS SHEETS BEFORE WORKING ON OR NEAR THE BATTERIES. -
Page 19: Section 4.2. When To Call
Servicing Agreement the UPS system should be tested and measurement taken log in a Operator’s/Maintenance Log. Failure to maintain a valid maintenance log could result in the voiding of all warranties. DSPM recommends the downloading and uses of the Title: Plus Doc No.: 074-2000-00... -
Page 20: Subsection 4.4.2. Periodic Testing Of Ups
Servicing Agreement, the batteries should be tested and measurement taken log in a Batteries Maintenance Log. Failure to maintain a valid bat- teries log could result in the voiding of all warranties. DSPM recommends the uses and downloading of the... - Page 21 Test Date Location Battery Model # # Batteries per string Enclosure Temperature Ambient Temperature Float Voltage (V) Float Current (A) Test Load (A) or (Watts) Test end Voltage Test Spec. Runtime Test Actual Runtime Serial # Voltage Under load Ohmic Value Title: Plus Doc No.: 074-2000-00 Rev: A...
- Page 22 Battery Temp Observations Result： Technician Date Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 22 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335...
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Page 23: Log 1-Batteries Maintenance Log
Installation Date: 05/28/2012 System Model # & SO #: DW050361530-090V/051512-8a Test Date: 11/28/2012 Location: Battery Model #: Power Source—U1- # Batteries per string: 44 Enclosure Temperature: 30 35/12V35AH Float Voltage (V): 13.2/580.8 Vdc Float Current (A): 0.7 Amp Ambient Temperature: 25 Test end Voltage: 12.0/240 Vdc Test Load (A) or (Watts): 60.2 Amp Test Spec. - Page 24 Installation Date: 05/28/2012 System Model # & SO #: DW050361530-090V/051512-8a Test Date: 11/28/2012 Location: Battery Model #: Power Source—U1- # Batteries per string: 44 Enclosure Temperature: 30 35/12V35AH Float Voltage (V): 13.2/580.8 Vdc Float Current (A): 0.7 Amp Ambient Temperature: 25 Test end Voltage: 12.0/240 Vdc Test Load (A) or (Watts): 60.2 Amp Test Spec.
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Page 25: Log 2-Operator's Maintenance Log
Operator’s Model: Location: Model Number: S/O Number: Power Rating and Frequency: Input Voltage: Output Voltage: Enclosure Temperature: Ambient Temperature: Test Date: Installation Date: Initial Checks: Set the input Circuit Breaker and the Battery Breaker to the “Off” position. Remove all Voltage sources from system while doing the Initial Checks ... - Page 26 Note: all r ecor ded voltages should be measur e with Tr ue RMS meter s. Close the Output Breakers. Record the set values for the system below. Input Voltage: A to N ____, B to N _____, C to N ______ Output Voltage and Current: A to N ____, B to N _____, C to N ______ IA_____, IB_____, and IC_____...
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Page 27: Subsection 4.4.5. Maintaining The Batteries
4.4.5 Maintaining the Batteries BATTERY CIRCUIT BREAKER OPERATES AT THE RATED BATTERY VOTAGE AT ALL TIMES. TRIPPED BATTERY CIRCUIT BREAKER INDICATES A SERIOUS PROBLEM THAT MAY RESULT IN SERIOUS INJURY THE BATTERY ELECTROLYTE IS A DILUTED SULFURIC ACID THAT IS HARMFUL TO THE SKIN AND EYES. -
Page 28: Subsection 4.4.6. Charging Of The Batteries
DISCONNECTING BAT- TERY TERMINALS. ARE RE- MOVED DURING INSTALLATION AND MAINTENANCE. FOLLOWED: DO NOT SMOKE WHEN NEAR BATTERIES. DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA. TOUCH- ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE. MAKE SURE THE PROPER POLARITY IS OBSERVED. DC BUS VOLTAGE FOR A TWEN- TY (20) BATTERY STRING SHOULD BE BETWEEN 240 AND 272 VDC AS TESTED AT THE TOP OF CB2 (REFER TO FIGURE 12A, B—SYSTEM COMPONENT LAYOUT). -
Page 29: Chapter 5 Displays
FRONT PANEL DESCRIPTION OFF Key 5 - 9 ON Key Figure 7 Displays To indicate the AC Power is applied to the system input. In case this LED blinks, it 5.1.1. – Line LED (Green): means the main AC source is out of tolerance. To indicate the load is powered via the bypass. -
Page 30: Chapter 6 Operation And Procedure
6. OPERATION AND PROCEDURE 6.1. START-UP PROCEDURE After making all power and grounding connections to the Emergency Lighting Inverter System; ver- ify that all system breakers are set in the OFF position, and the Manual Bypass Switch (MBS) is in the UPS Position. -
Page 31: Chapter 7 System Options
The DSPM difference is the patented ECM which is connected to selected fixtures and/or lamps which allows normal operating parameters to be maintained. In the event of an AC power outage, the fixtures, lamps and/or loads connected to the ECM will continue or immediately begin operating at full-light output for a maximum of 90 minutes (or other run time as required by UL924 egress codes). - Page 32 DSPM will remain at the cutting edge of technology and convenience by having MB as an option on its 3 -phase power supplies. Our lighting inverter are programmed to “talk Modbus”. DSPM’s lighting invert- ers respond to commands send through TCP Modbus.
- Page 33 Subject to change without notice Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 33 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335...
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Page 34: Section 7.2. Service Program Descriptions
7.2. SERVICE PROGRAM DESCRIPTIONS Equipment Turn On Service WITHOUT On Site Warranty Certification Inspection Visit Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 34 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335... - Page 35 Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 35 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335...
- Page 36 SF365-n Full Service Contract 24Hr/day 7 Days/week including Holidays Plan COVERAGE LABOR PARTS EMERGENCY PREVENTIVE Type EXPANSES CALLS MAINTENANCE 8-5 Mon-Fri Service is as per customer request SW58* 8-5 Mon-Fri SW724* 7 days per week 24 hours per day Except Holidays SW365* 7 days per week 24 hours per day Including Holidays SF58-n*...
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Page 37: Chapter 8
System. or any internal short circuits. Fault light is on. The alarm Emergency Lighting Inverter Contact DSPM Inc. for service or help. keeps beeping. System is broken. Alarm keeps beeping. Unit is overloaded. - Page 38 Indicators’ State And Meanings Indicators compositor from up to down: Indicator 1： Red, fault indicator light, this light shine, UPS sends out continuous alarm showing that UPS is at abnormity state, equipments are supplied directly by line. Indicator 2: Yellow, and Indicator 3 through Indicator 6: Green, shows load and battery capacity. Indicator 1 shine, Indicators 2~6 display different state respectively.
- Page 39 Fault Instructions Fault Indicator Display Instructions When battery voltage ﹤ 240V and CHG control signal is on, Charger abnormity 1# indicator shine give alarm if battery voltage doesn’t increase at 1 hour. 1． Line inverter mode 105%～ 130％ overload, turn to bypass after 10 mins;...
- Page 40 Fault Lights Display Counter-measure and Maintenance For long backup time UPS, firstly check whether power line (from CN03/CN05 of charger to CN104/CN105 of PSDR) Charger board ab- 1# light shine connects correctly, afterward change charger board if other normity connection correct. For standard UPS, no power line; if measure BUS voltage normal, please change charger board.
- Page 41 When insulated grip tools are not available, a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 10a-f. The illustration is only an example of how to insulate your tools, i.e. you may want to insulate the open end of the wrench.
- Page 42 System Component Layout The following layout will help you find the parts and components in your Emergency Lighting Inverter. Do not attempt to service. If you need technical assistance, please contact DSPM. Maintenance should only be performed by factory-trained or qualified personnel.
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Page 43: Section 8.1. Limited Warranty
DSPM Corporation products and systems are in our opinion the finest available. We take pride in our products and DSPM-Manufactured Battery Cabinets (not including batteries): As provided herein, each DSPM manufactured (i) one year from the period of: ith a func- tionally equivalent battery;... - Page 44 Pro-Rated Battery Chart Years Percentage DSPM'S opinion, such work can be performed in less time, with less expense and in closer proximity to the DSPM product. CONTACT OR WHERE A SIX (6) FOOT CLEAR- ANCE FROM A PATIENT CANNOT BE MAINTAINED AT...
- Page 45 IN NO EVENT SHALL DSPM ASSUME ANY LIABILITY FOR INDIRECT, SPECIAL, INCIDENTAL, The warranty does not apply to batteries used in cycle applications. Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 45 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335...
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Page 46: Section 8.2. Notes
8.3. notes Title: Plus Doc No.: 074-2000-00 Rev: A Page#: - 46 - 1.877.377.6769 Description: Online Emergency Lighting Inverter Maintenance Manual Date: 12/07/2015 Fax: 909.930.3335...
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