DSPM Defender 3 User Manual
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DSPM Defender 3 User Manual

Emergency lighting inverter 480 or 480y/277v
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Defender 3 Online Emergency Lighting Inverter
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Eternalight 3 Standby Emergency Lighting Inverter
480 or 480Y/277V User's Manual
#018-7002-00
Phone: 1.877.DSPM.POWER
1.877.377.6769
Fax: 909.930.3335
Website:
www.DSPManufacturing.com
E-Mail: techsupport@dspmanufacturing.com
1
Three Phase Emergency Lighting Inverter User's Manual
#018-7002-00

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  • Page 1 Price Each Defender 3 Online Emergency Lighting Inverter Eternalight 3 Online Emergency Lighting Inverter Cobra 3 Standby Emergency Lighting Inverter Eternalight 3 Standby Emergency Lighting Inverter 480 or 480Y/277V User’s Manual #018-7002-00 Phone: 1.877.DSPM.POWER 1.877.377.6769 Fax: 909.930.3335 Website: www.DSPManufacturing.com E-Mail: techsupport@dspmanufacturing.com Three Phase Emergency Lighting Inverter User’s Manual...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS REVISION HISTORY REPRODUCTION OR DISTRIBUTION FORBIDDEN ABOUT THIS MANUAL ECTION OW TO USE THIS MANUAL ECTION TECHNICAL ASSISTANCE IMPORTANT SAFETY INSTRUCTIONS ECTION NOTES AND SAFETY INFORMATION CHAPTER 1 INTRODUCTION 1.1. ECTION GENERAL 1.2. ECTION DEFINITIONS 1.3.
  • Page 3 CHAPTER 4 TRANSPORTATION, INSPECTION, AND INSTALLATION 4.1. ECTION HOW TO TRANSPORT THE SYSTEM 4.2. ECTION INSPECTION 4.3. ECTION LOCATION AND PLACEMENT 5— IGURE UPS DIMENSION DRAWING CHAPTER 5 DESCRIPTION 5.1. ECTION DESCRIPTION OF UPS CABINET 5.2. ECTION DESCRIPTION OF AC INPUT AND AC OUTPUT TERMINALS BLOCKS 5.3.

  • Page 4: Revision History

    REVISION HISTORY DATE PRIMARY REASON FOR CHANGE January. 27, 2015 New Release LIST OF EFFECTIVE PAGES PAGE PAGE PAGE PAGE PAGE Three Phase Emergency Lighting Inverter User’s Manual #018-7002-00...

  • Page 5: Reproduction Or Distribution Forbidden

    Reproduction or Distribution forbidden NOTICE: THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION This document contains proprietary and confidential information of Digital Signal Power Manufacturer, Inc. (”Digital Signal Power Manufacturer”). In consideration of the receipt of this document, the recipient agrees not to copy any of its contents, nor to disclose them to or allow them to be used by any person not currently an Digital Signal Power Manufacturer employee or an employee of the recipient having a need to know, without the express written consent of Digital Signal Power Manufac- turer, and further agrees to surrender this document to Digital Signal Power Manufacturer when the reason for its receipt has...

  • Page 6: About This Manual

    While every precaution has been made to ensure accuracy and completeness in this manual, DSPM assumes no responsibility and disclaims all liability for damages resulting from the use of this information or for any errors or omissions.

  • Page 7: Important Safety Instructions

    A Note notice icon indicates when the user should make a reference of informa- tion regarding the UPS operation, load status and display status. Such informa- NOTE: tion is essential if DSPM, Inc. field service assistance and correspondence is re- quired. AUTION ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE IN- VERTER SYSTEM.
  • Page 8 SERVICING COULD RESULT IN ELECTROCUTION, FIRE, EXPLOSION, OR EQUIPMENT FAILURE. CAUTION ALL POWER CONNECTIONS MUST BE COMPLETED BY A LICENSED ELEC- TRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. WIRING MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE NATIONAL AND LOCAL ELECTRICAL CODES.
  • Page 9 ANGER OBSERVE ALL BATTERY SAFETY PRECAUTIONS DURING SERVICE OF THE UPS OR BATTERIES. EVEN WITH THE BATTERY CIRCUIT BREAKER IN THE OFF POSITION, THE DANGER OF ELECTROCUTION MAY STILL BE PRESENT. THE BATTERY POWER TO THE UNIT MUST BE LOCKED AND TAGGED “OFF”...
  • Page 10 2. USE TOOLS WITH INSULATED HANDLES. 3. WEAR RUBBER GLOVES AND BOOTS. 4. DO NOT LAY TOOLS OR METAL PARTS ON TOP OF BATTERIES. 5. DISCONNECT CHARGING SOURCE PRIOR TO CONNECTING OR DISCONNECTING BAT- TERY TERMINALS. 6. DETERMINE IF BATTERY IS INADVERTENTLY GROUNDED. IF SO, RE- MOVE THE SOURCE OF THE GROUND.

  • Page 11: Chapter 1 Introduction

    1. INTRODUCTION 1.1. GENERAL The principles of operation described herein are applicable to all models. The DSPM, Inc. Three Phase Emergency Lighting Inverters are manufactured to provide critical power for lighting during a power outage. The Three Phase meets or exceeds the life safety codes of UL924 and UL1778. These codes were estab- lished to allow the emergency lighting inverters to provide critical power to the lighting circuits during a power failure.

  • Page 12: Section 1.3. Theory Of Operation

    1.2.2. UPS MODULE CABINET - The metal enclosure which contains the Rectifier / Charger, Inverter, Static Transfer Switch, Internal Bypass line, operator controls, batteries (up to 30kVA models only) and internal control systems required to provide specified AC power to a load. 1.2.3.

  • Page 13: Section 1.4. Output Loads

    • Input power failure • Output overload During a PROBLEM mode, inverter IGBTs remain on and an alarm signal may be sent to the signal interface. The system will reset itself as soon as the problems disappears. 1.4. OUTPUT LOADS The Three Phase is designed to power any lighting system.

  • Page 14: Subsection 1.6. B . Manual Bypass Operation

    1.6.B. MANUAL BYPASS OPERATION Refer to Figure 2. A Manual Bypass Switch is provided as a standard feature of the DSPM’s UPS. This switch is to bypass the inverter logic incase of failure, to enable the end user function until service can be performed.

  • Page 15: Subsection 1.6. D . External Maintenance Bypass Operation (Optional )

    1.6.D. External Maintenance Bypass (EMB) Operation (Optional) There is an optional External Maintenance Bypass which supplies the critical load with unconditioned input power . The purpose of this option is to route power to the critical load while the UPS’ rectifier and inverter are de-energized, and during Start-up before the system is fully operational (refer to Figure 4).

  • Page 16: Chapter 2 Specifications

    2.6.3. Complies with the Buy American Act 2.7. PROTECTION 2.7.1. Provides overload, surge and undercurrent protection using DSP/PWM technology and DSPM Watchdog Software to protect system performance and reliability 2.7.2. Surge protection against load surges as defined in ANSI/IEEE C62.45 category A and B Three Phase Emergency Lighting Inverter User’s Manual...

  • Page 17: Section 2.8. Diagnostics And Maintenance

    2.10.3. Extended warranty available 2.11. SPECIAL APPLICATIONS 2.11.1. DSPM offers numerous UL924 optional devices to meet unusual or difficult application parameters 2.11.2. ECM - Environmental Circuit Module allows fixtures and lamps on the emergency circuit (s) to be operated by normal switching and/or dimming devices in NON-emergency conditions 2.11.3.

  • Page 18: Chapter 4 Transportation, Inspection, And Installation

    4.2.1. Upon receipt, inspect the container and pallet for shipping damage. If there was any dam- age during transportation; Do Not turn on the unit. Immediately notify the shipping agent/transportation carrier and DSPM. If no damage is evident, move the packed DSPM UPS to its installation location.

  • Page 19: Chapter 5 Description

    Figure 13 are the layouts that will help you find the parts and components in your Emergency Light- ing Inverter. Maintenance should only be performed by factory-trained or qualified personnel. Do not attempt to service. If you need technical assistance, please contact DSPM. LETHAL VOLTAGES EXIST WITHIN THE CABINET, EVEN WHEN THE UNIT IS DEENER- GIZED.

  • Page 20: Section 5.4. Input And Output Power Requirements / Connections

    “High Inrush” type. This is to prevent the breakers from tripping during the startup of the unit and its load. DSPM uses only the “High Inrush” type of breaker in its units. Refer to Figure 9 when determining the size of your input and output breakers.
  • Page 21 6.1.1. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries. When installing or replacing batteries, install or replace with the same number and type. 6.1.2. Do not dispose of battery or batteries in a fire. The battery may explode. 6.1.3.
  • Page 22 Figure 7 Figure 8 Three Phase Emergency Lighting Inverter User’s Manual #018-7002-00...

  • Page 23: Section 6.2. Input Power Connections

    (even if the input power is miss-wired). How- ever, the output of the DSPM UPS System will not automatically configure the phase rotation in the forward direction while in the bypass (manual) mode. Therefore, the DSPM UPS System output power should be checked for proper forward phase rotation while in the bypass mode.
  • Page 24 Three Phase Emergency Lighting Inverter User’s Manual #018-7002-00...
  • Page 25 Three Phase Emergency Lighting Inverter User’s Manual #018-7002-00...

  • Page 26: Section 6.4. Communications Interface

    Emergency Lighting Inverter System. The interface port pins and their func- tions are identified in Figure 10. Contact the factory for optional kits supplied or approved by DSPM. If used, connect the interface cable to the 9-pin computer interface port (RS-232 Standard Interface Port) on the Main PCB Control Board in the door (refer to Figure 10) of the Emergency Lighting Inverter Sys- tem.

  • Page 27: Chapter 7. Displays

    7. DISPLAYS 7.1. FRONT PANEL DESCRIPTION OFF Key 5 - 9 ON Key Figure 11 Displays Refer to Figure 11 for descriptions of the Front Panel display’s buttons and indicators. To indicate the AC Power is applied to the system input. In case this LED blinks, it 7.1.1.

  • Page 28: Chapter 8 Operation And Procedure

    8. OPERATION AND PROCEDURE The initial startup must be done by a factory authorized technician or in conjunction with DSPM. PLEASE CALL FOR STARTUP BEFORE APPLYING POWER TO THE UPS! 8.1. START-UP PROCEDURE 8.1.1. After making all power and grounding connections to the Emergency Lighting Inverter System; ver- ify that all system breakers are set in the OFF position, and the Manual Bypass Switch (MBS) is in the UPS Position.

  • Page 29: Chapter 9. System Options

    The DSPM difference is the patented ECM which is connected to selected fixtures and/or lamps which allows normal operating parameters to be maintained. In the event of an AC power outage, the fixtures, lamps and/or loads connected to the ECM will continue or immediately begin operating at full-light output for a maximum of 90 minutes (or other run time as required by UL924 egress codes).
  • Page 30 UPS systems to send out emails to anyone on the network, if an email server is available. DSPM will remain at the cutting edge of technology and convenience by having FAX as an option on its power supplies. The FAX will be able to send emails to interested parties when a problem with the power supply occurs.
  • Page 31 Extended Warranty is for one (1) year onsite parts and labor. OCB—Output Circuit Breaker/(s) 120Vac or 277Vac Output Circuit Breaker/(s) are an excellent feature for separating and controlling the load in the UPS. Furthermore, the controlling of the individual branches that constitutes your load can be done while the UPS is running, giving the customer multiple options or ways to use their UPSs.

  • Page 32: Section 9.2. Service Program Descriptions

     The Certification/Inspection is a service provided to certify equipment capable is placed under a warranty/service plan.  The Certification Inspection is complete when all repairs are completed  The Certification Inspection is billed at DSPM current hourly rates based on time of day and day of week service is per- formed.
  • Page 33 Customer.  DSPM will include installation of any changes for safety reasons and at DSPM option, install any factory enhancements and upgrades, and reliability changes or improvements during the emergency service call. Uninterruptible Power Systems (UPS) and Emergency Lighting Inverter’s batteries are NOT warranted under this plan unless specified.
  • Page 34 Customer.  DSPM will include installation of any changes for safety reasons and at DSPM option, install any factory enhancements and upgrades, and reliability changes or improvements during the preventive maintenance service call. Uninterruptible Power Systems (UPS) and Emergency Lighting Inverter’s batteries are NOT warranted under this plan unless specified.

  • Page 35: Chapter 10

    System. or any internal short circuits. Fault light is on. The alarm Emergency Lighting Inverter Contact DSPM Inc. for service or help. keeps beeping. System is broken. Alarm keeps beeping. Unit is overloaded.
  • Page 36 Indicators’ State and Meanings Indicators compositor from up to down: Indicator 1： Red, fault indicator light, this light shine, UPS sends out continuous alarm showing that UPS is at abnormity state, equipments are supplied directly by line. Indicator 2: Yellow, and Indicator 3 through Indicator 6: Green, shows load and battery capacity. Indicator 1 shine, Indicators 2~6 display different state respectively.
  • Page 37 Fault Instructions Fault Indicator Display Instructions When battery voltage ﹤240V and CHG control signal is on, give Charger abnormity 1# indicator shine alarm if battery voltage doesn’t increase at 1 hour. 1． Line inverter mode 105%～130％ overload, turn to bypass after 10 mins;...
  • Page 38 Fault Lights Display Counter-measure and Maintenance For long backup time UPS, firstly check whether power line (from CN03/CN05 of charger to CN104/CN105 of PSDR) Charger board ab- 1# light shine connects correctly, afterward change charger board if other normity connection correct. For standard UPS, no power line; if measure BUS voltage normal, please change charger board.
  • Page 39 When insulated grip tools are not available, a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 12a-f. The illustration is only an example of how to insulate your tools, i.e. you may want to insulate the open end of the wrench.
  • Page 40 System Component Layout The following layout will help you find the parts and components in your Emergency Lighting Inverter. Do not attempt to service. If you need technical assistance, please contact DSPM. Maintenance should only be performed by factory-trained or qualified personnel.
  • Page 41 System Component Layout The following layout will help you find the parts and components in your Emergency Lighting Inverter. Do not attempt to service. If you need technical assistance, please contact DSPM. Maintenance should only be performed by factory-trained or qualified personnel.
  • Page 42 System Component Layout The following layout will help you find the parts and components in your Emergency Lighting Inverter. Do not attempt to service. If you need technical assistance, please contact DSPM. Maintenance should only be performed by factory-trained or qualified personnel.

  • Page 43: Section 10.2. Limited Warranty

    DSPM to User. The product shipment date will be determined only from the DSPM bill of lading. If any part or portion of the DSPM product fails to conform to the Warranty within the Warranty period, DSPM, at its option, will furnish new or factory remanufactured products for repair or replacement of th at portion or part and reinstall the replacement product.
  • Page 44 DSPM personnel. In all other instances, User will be charged for labor performed at DSPM then current rates. Warranty co v- erage will be extended only after DSPM inspection discloses the claimed defect and shows no signs of treatment or use that wo uld void the coverage of this Warranty.
  • Page 45  NO SALESPERSON, EMPLOYEE OR AGENT OF DSPM IS AUTHORIZED TO ADD TO OR VARY THE TERMS OF THIS WARRANTY. Warranty terms may be modified, if at all, only in writing and signed by a DSPM official.  DSPM obligations under this warranty are conditioned upon timely receipt of full payment of the product pur- chase price and any amounts due from User under this Warranty.
  • Page 46 10.3. NOTES Three Phase Emergency Lighting Inverter User’s Manual #018-7002-00...

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