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DSPM Defender Mini Manual
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DSPM Defender Mini Manual

Online emergency lighting inverter
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Defender Mini Online Emergency Lighting Inverter
Eternalight Mini Online Emergency Lighting Inverter
Cobra Mini Standby Emergency Lighting Inverter
Eternalight Mini Standby Emergency Lighting Inverter
Title: Mini
Doc No.: 074-1001-AEC
Description: Lighting Inverter Maintenance Manual
Maintenance Manual
Phone: 1.877.DSPM.POWER
1.877.377.6769
Fax: 909.930.3335
Website:
www.DSPManufacturing.com
E-Mail: techsupport@dspmanufacturing.com
Rev: NR
Page#: - 1 -
Date: 05/28/2020
$75
Price Each
439 S. Stoddard Avenue
San Bernardino, CA 92401
1.877.377.6769
Fax: 909.930.3335

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Summary of Contents for DSPM Defender Mini

  • Page 1 Price Each Defender Mini Online Emergency Lighting Inverter Eternalight Mini Online Emergency Lighting Inverter Cobra Mini Standby Emergency Lighting Inverter Eternalight Mini Standby Emergency Lighting Inverter Maintenance Manual Phone: 1.877.DSPM.POWER 1.877.377.6769 Fax: 909.930.3335 Website: www.DSPManufacturing.com E-Mail: techsupport@dspmanufacturing.com 439 S. Stoddard Avenue...
  • Page 2 TABLE OF CONTENTS TABLE OF CONTENTS REVISION HISTORY REPRODUCTION OR DISTRIBUTION FORBIDDEN IMPORTANT SAFETY INSTRUCTIONS CHAPTER 1 1— 2— 3— 4— 5— CHAPTER 2 SPECIFICATIONS 1— Title: Mini 439 S. Stoddard Avenue San Bernardino, CA 92401 Doc No.: 074-1001-AEC Rev: NR Page#: - 2 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual...
  • Page 3 CHAPTER 3 FIELD REPLACEABLE UNITS (FRUS) CHAPTER 4 MAINTENANCE ’ 6— 1— 2— ’ 7— CHAPTER 5 DISPLAYS 8— CHAPTER 6 OPERATION AND PROCEDURE CHAPTER 7 SYSTEM OPTIONS 2— CHAPTER 8 APPENDIXES 3— 4— 9— 10— Title: Mini 439 S. Stoddard Avenue San Bernardino, CA 92401 Doc No.: 074-1001-AEC Rev: NR...
  • Page 4 REVISION HISTORY LIST OF EFFECTIVE PAGES 439 S. Stoddard Avenue Title: Mini San Bernardino, CA 92401 Doc No.: 074-1001-AEC Rev: NR Page#: - 4 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 5 Digital Signal Power Manufacturer, Inc Digital Signal Power Manufacturer Digital Signal Power Manufacturer Digital Signal Power Manufac- turer Digital Signal Power Manufacturer © 2020 Digital Signal Power Manufacturer, Inc. - All rights reserved 439 S. Stoddard Avenue Title: Mini San Bernardino, CA 92401 Doc No.: 074-1001-AEC Rev: NR Page#: - 5 -...
  • Page 6 Lighting Inverter System, please refer to this manual and/or call technical support. While every precaution has been made to ensure accuracy and completeness in this manual, DSPM assumes no responsibility and disclaims all liability for damages resulting from the use of this information or for any errors or omissions.
  • Page 7 A Note notice icon indicates when the user should make a reference of infor- mation regarding the UPS operation, load status and display status. Such infor- NOTE: mation is essential if DSPM, Inc. field service assistance and correspondence is required. ENSURE THAT NO FLUIDS OR OTHER FOREIGN OBJECTS CAN ENTER THE IN- VERTER SYSTEM.
  • Page 8 ELEC- TRICIAN WHO IS EXPERIENCED IN WIRING THIS TYPE OF EQUIPMENT. CAUSE DAM- AGE TO THE EQUIPMENTS, INJURY OR DEATH OF PERSONNEL. MAKING ANY ELECTRI- CAL CONNECTIONS. THIS EQUIPMENT GENERATES, USES, AND CAN RADIATE RADIO FREQUENCY ENERGY, AND, IF NOT INSTALLED AND USED IN ACCORDANCE WITH THIS MAN- UAL, MAY CAUSE INTERFERENCE TO RADIO COMMUNICATIONS.
  • Page 9 EXPLOSION, FIRE, EQUIPMENT FAILURE, OR ELECTROCUTION. PRIOR TO CONNECTING THE BATTERY CABINETS TO THE UPS UNIT. TO PREVENT AN ACCIDENT THAT COULD RE- SULT IN INJURY OR DEATH. RECYCLED RATHER THAN DISCARDED. HARMFUL TO THE SKIN AND EYES AND MAY BE TOXIC. OBSERVED WHEN WORKING ON BATTERIES: Title: Mini Doc No.: 074-1001-AEC...
  • Page 10 DISCONNECTING BAT- TERY TERMINALS. ARE RE- MOVED DURING INSTALLATION AND MAINTENANCE. FOLLOWED: DO NOT SMOKE WHEN NEAR BATTERIES. ❖ DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA. ❖ TOUCH- ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE. TO REDUCE THE RISK OF ELECTRICAL SHOCK; DISCONNECT THE EMERGEN- CY LIGHTING INVERTER SYSTEM FROM THE MAIN SUPPLY BEFORE IN- STALLING AN INTERFACE SIGNAL CABLE.
  • Page 11 GENERAL The product is an advanced Emergency Lighting Inverter System based on Intelligent Microprocessor Control. The Emergency Lighting Inverter System is an intelligent protector and provides pure, reliable AC power to the emergency loads – protecting them from utility power blackouts, swells, sags, surges and interference.
  • Page 12 1.3 THEORY OF OPERATION 11.3.5. UPS Problem Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 12 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 13 1.4. OUTPUT LOADS 1.5. OPTIONS (See Unit Options for details) 1. ECM120, ECM208 and ECM277—Environmental Control Module 2. NOF—Normally OFF Circuit 120Vac or 277Vac 3. NOH—Normally OFF “Hold On” Circuit 120Vac or 277Vac 4. OCB—Output Circuit Breaker/(s) 120Vac or 277Vac 5.
  • Page 14 Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 14 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 15 Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 15 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 16 Figure 5 Single Line Drawings –External Maintenance Bypass Operation Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 16 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 17 to operate all emergency lighting fixtures at “full-light” out- put, commercial/industrial environments in a small footprint. The UPS System Label displays the rated kW as well as nominal voltages. There are System Labels located on the interior side of the UPS front door and the exterior side of the unit. The power rating in Table 1 are kW values, when KVA is displayed on System Label, divide kVA in Table by.8 for correct dimensions.
  • Page 18 complete self diagnostic capabilities and LCD Monitoring lighted environment prior to an emer- gency. The three phase power supplies are able to do a 5 minute battery run the first of every month except for New Year’s day when the test is for 90 minute. The testing can be enabled by going to the Autorun screen and selecting Yes or No with the Menu Forward or Menu Reverse but- ton.
  • Page 19 3.2. All Other Parts Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 19 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 20 Factory-trained personnel should perform maintenance only. Factory training is available. Training can be done on-site, over the phone or at the factory. Various maintenance contracts are available; please contact “Customer Service” for more details. 4.1 SAFETY PRECAUTIONS SHEETS BEFORE WORKING ON OR NEAR THE BATTERIES.
  • Page 21 Servicing Agreement the UPS system should be tested and measurement taken log in a Operator’s/Maintenance Log. Failure to maintain a valid maintenance log could result in the voiding of all warranties. DSPM recommends the downloading and uses of the Title: Mini Doc No.: 074-1001-AEC...
  • Page 22 Servicing Agreement, the batteries should be tested and measurement taken log in a Batteries Maintenance Log. Failure to maintain a valid bat- teries log could result in the voiding of all warranties. DSPM recommends the uses and downloading of the...
  • Page 23 Test Date Location Battery Model # # Batteries per string Enclosure Temperature Ambient Temperature Float Voltage (V) Float Current (A) Test Load (A) or (Watts) Test end Voltage Test Spec. Runtime Test Actual Runtime Serial # Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 23 - 1.877.377.6769...
  • Page 24 Voltage Under load Ohmic Value Battery Temp Observations Result： Technician Date Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 24 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 25 Installation Date: 05/28/2020 System Model # & SO #: DW050361530-090V/051512-8a Test Date: 11/28/2020 Location: Battery Model #: Power Source—U1- # Batteries per string: 6 Enclosure Temperature: 30 35/12V35AH Float Voltage (V): 13.2/79.2 Vdc Float Current (A): 0.7 Amp Ambient Temperature: 25 Test end Voltage: 12.0/72 Vdc Test Load (A) or (Watts): 60.2 Amp Test Spec.
  • Page 26 Installation Date: 05/28/2020 System Model # & SO #: DW050361530-090V/051512-8a Test Date: 11/28/2020 Location: Battery Model #: Power Source—U1- # Batteries per string: 6 Enclosure Temperature: 30 35/12V35AH Float Voltage (V): 13.2/79.2Vdc Float Current (A): 0.7 Amp Ambient Temperature: 25 Test end Voltage: 12.0/72 Vdc Test Load (A) or (Watts): 22.5 Amp Test Spec.
  • Page 27 Operator’s Model: Location: Model Number: S/O Number: Power Rating and Frequency: Input Voltage: Output Voltage: Enclosure Temperature: Ambient Temperature: Test Date: Installation Date: Initial Checks: Set the input Circuit Breaker and the Battery Breaker to the “Off” position.  Remove all Voltage sources from system while doing the Initial Checks ...
  • Page 28 Record the set values for the system below.  Input Voltage: L to N __________,or L1 to L2 __________ Output Voltage and Current: L1 to N __________, L2 to N __________ IL1 __________, IL2 __________ Note: all recorded voltages should be measure with True RMS meters. Secure cabinet doors;...
  • Page 29 4.4.5 Maintaining the Batteries BATTERY CIRCUIT BREAKER OPERATES AT THE RATED BATTERY VOTAGE AT ALL TIMES. TRIPPED BATTERY CIRCUIT BREAKER INDICATES A SERIOUS PROBLEM THAT MAY RESULT IN SERIOUS INJURY THE BATTERY ELECTROLYTE IS A DILUTED SULFURIC ACID THAT IS HARMFUL TO THE SKIN AND EYES.
  • Page 30 DISCONNECTING BAT- TERY TERMINALS. ARE RE- MOVED DURING INSTALLATION AND MAINTENANCE. FOLLOWED: DO NOT SMOKE WHEN NEAR BATTERIES. ❖ DO NOT CAUSE FLAME OR SPARK IN BATTERY AREA. ❖ TOUCH- ING BATTERIES BY FIRST TOUCHING A GROUNDED SURFACE. MAKE SURE THE PROPER POLARITY IS OBSERVED. DC BUS VOLTAGE FOR A TWEN- TY (6) BATTERY STRING SHOULD BE BETWEEN 60 AND 84 VDC AS TESTED AT THE TOP OF CB2 (REFER TO FIGURE 10, —SYSTEM COMPONENT LAYOUT).
  • Page 31 FRONT PANEL DESCRIPTION Figure 8 LCD Display Refer to Figure 8 for descriptions of the Front Panel display’s buttons and LCD. 5.1.1. – Battery Indicator(1): Battery mode: Icon indicates remaining battery run-time in quarter % increment/decrement. Line Mode Battery charging: Icon will cycle Battery fully charged: Icon will remain static Line mode without charger: Icon will indicate battery capacity 5.1.2.
  • Page 32 5.1.6. – Button Operation “ON” Key: Press this button to turn on UPS. Press this button for 5 seconds to activate the battery test. “OFF” Key: Press this button to turn off UPS. “ESC” Key: Press this button for 5 seconds to disable or enable alarm “Enter + ESC”: Press both button simultaneously for 5 seconds, the UPS will enter bypass mode.
  • Page 33 6. OPERATION AND PROCEDURE The initial startup must be done by a factory authorized technician or in conjunction with DSPM. PLEASE CALL FOR STARTUP BEFORE APPLYING POWER TO THE UPS! 6.1. START-UP PROCEDURE After making all power and grounding connections to the Emergency Lighting Inverter System; ver- ify that all system breakers are set in the OFF position, and the Manual Bypass Switch (MBS) is in the UPS Position.
  • Page 34 The DSPM difference is the patented ECM which is connected to selected fixtures and/or lamps which allows normal operating parameters to be maintained. In the event of an AC power outage, the fixtures, lamps and/or loads connected to the ECM will continue or immediately begin operating at full-light output for a maximum of 90 minutes (or other run time as required by UL924 egress codes).
  • Page 35 UPS systems to send out emails to anyone on the network, if an email server is available. DSPM will remain at the cutting edge of technology and convenience by having FAX as an option on its 3-phase power supplies. The FAX will be able to send emails to interested parties when a problem with the power supply occurs.
  • Page 36 7.2. SERVICE PROGRAM DESCRIPTIONS Equipment Turn On Service WITHOUT On Site Warranty Certification Inspection Visit Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 36 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 37 Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 37 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 38 SF365-n Full Service Contract 24Hr/day 7 Days/week including Holidays Plan COVERAGE LABOR PARTS EMERGENCY PREVENTIVE Type EXPANSES CALLS MAINTENANCE 8-5 Mon-Fri Service is as per customer request SW58* 8-5 Mon-Fri SW724* 7 days per week 24 hours per day Except Holidays SW365* 7 days per week 24 hours per day Including Holidays SF58-n*...
  • Page 39 8. APPENDIX 8.1. FIGURES AND TABLES Error Codes Event ID Description Bus Start Fail: DC-DC converter or bus sensing circuit failed. Bus Volt High: DC-DC converter failed. Bus Volt Low: DC-DC converter failed Bus Unbalanced: DC-DC converter failed INV Start Fail: Inverter circuit failed. INV Volt High: Inverter circuit or output voltage sensing circuit failed.
  • Page 40 Check batteries connections , ensure all wires are the system. properly fastened. Battery Disconnected/ Battery Re- place Contact DSPM for battery replacements immediate- UPS has failed in Battery Test. Fault 1.Shutdown UPS. Check ventilation holes and fans for debris. Restart UPS and check fans are operating properly.
  • Page 41 When insulated grip tools are not available, a method for insulating grips on tools that we use at DSPM using Plasti Dip by Performix is illustrated in Figures 9. The illustration is only an example of how to insulate your tools, i.e. you may want to insulate the open end of the wrench.
  • Page 42 System Component Layout The following layout will help you find the parts and components in your Emergency Lighting Inverter. Do not attempt to service. If you need technical assistance, please contact DSPM. Maintenance should only be performed by factory-trained or qualified personnel.
  • Page 43 DSPM Corporation products and systems are in our opinion the finest available. We take pride in our products and DSPM-Manufactured Battery Cabinets (not including batteries): As provided herein, each DSPM manufactured (i) one year from the period of: ith a func- tionally equivalent battery;...
  • Page 44 Pro-Rated Battery Chart Years Percentage DSPM'S opinion, such work can be performed in less time, with less expense and in closer proximity to the DSPM product. CONTACT OR WHERE A SIX (6) FOOT CLEAR- ANCE FROM A PATIENT CANNOT BE MAINTAINED AT...
  • Page 45 IN NO EVENT SHALL DSPM ASSUME ANY LIABILITY FOR INDIRECT, SPECIAL, INCIDENTAL, • The warranty does not apply to batteries used in cycle applications. Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 45 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...
  • Page 46 8.3. notes Title: Mini Doc No.: 074-1001-AEC Rev: NR Page#: - 46 - 1.877.377.6769 Description: Lighting Inverter Maintenance Manual Date: 05/28/2020 Fax: 909.930.3335...