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AXP640 Installation and Use P/N: 6806800M24F May 2014...
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Artesyn reserves the right to revise this document and to make changes from time to time in the content hereof without obligation of Artesyn to notify any person of such revision or changes.
The common name of the standard that defines 10 gigabit-per-second Ethernet data link over eight pairs of copper: Four pairs for transmit and four pairs for received. AdvancedTCA Advanced Telecom Computing Architecture AdvancedTCA Mezzanine Card ANSI American National Standards Institute Address Resolution Protocol AXP640 Installation and Use (6806800M24F)
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European Telecommunication Standards Institute Field Application Engineers Federal Communications Comission Firmware Upgrade Utility Field Replaceable Unit FUMI Firmware Update Management Instrument GmbH Gesellschaft mit beschraenkter Haftung High Availability Hardware Platform Interface Hot Swap Identifier International Electric Code AXP640 Installation and Use (6806800M24F)
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PCI Mezzanine Card Random Access Memory RMCP Remote Management Control Protocol RoHS Restriction of Certain Hazardous Substances Read-Only Memory Rear Transition Module Service Availability Forum SCSI Small Computer System Interface SELV Safety Extra Low Voltage Shelf Manager AXP640 Installation and Use (6806800M24F)
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Used to characterize user input and to separate it Courier + Bold from system output Reference Used for references and for table and figure descriptions File > Exit Notation for selecting a submenu AXP640 Installation and Use (6806800M24F)
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Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury Indicates a property damage message No danger encountered. Pay attention to important information AXP640 Installation and Use (6806800M24F)
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6806800M24A November 2011 Preliminary version 6806800M24B February 2012 Final Version Updated Figure "AXP640 Inter-connectivity" on page Shelf Ground Configuration on page 55, and Table 3-5 Added AC Power Supply (PSU) on page 105. Updated Power Entry Module (PEM) on page 106.
Artesyn intends to provide all necessary information to install and handle the product in this manual. Because of the complexity of this product and its various uses, we do not guarantee that the given information is complete.
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An AXP640 that is shipped as a spare, replacement chassis, or an unconfigured system will not have filler panels installed. It is the responsibility of the customer to ensure that all open slots are filled with payload blades, rear transition modules (RTMs), or approved filler panels in order to be compliant with the safety/EMC regulatory markings.
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Locate the system in a stable area free of excess movement and jarring and free of dust, smoke, and electrostatic discharge (ESD). Make sure that the temperature does not exceed the operating temperature given in the environmental requirements in this manual and allow room for proper air flow for cooling. AXP640 Installation and Use (6806800M24F)
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During the course of handling, shipping, and assembly, pins, shrouds and mounting screws, fans and other items can become loose or damaged. Do not operate a damaged shelf, this can cause damage to devices that interface with it. AXP640 Installation and Use (6806800M24F)
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First install the RTM, then install the matching AdvancedTCA blade. Otherwise the blades and RTMs will be damaged. Blade or System Damage Installing a blade in the wrong slot causes blade or system damage. Only install blades in the designated slots. AXP640 Installation and Use (6806800M24F)
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Make sure that the blade is connected to the system backplane through all assembled connectors and that power is available on all zone 1 power pins. Operation System Overheating Cooling vents Inproper cooling can lead to blade and system damage. AXP640 Installation and Use (6806800M24F)
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To guarantee proper airflow through the system, the air filter has to be replaced at least every six months. Artesyn Embedded Technologies recommends to replace the air filter every 90 days. Filter replacement frequency depends on the environment the system is subjected to.
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If you reduce the fan speed, the system temperature will rise. Constantly control the system temperature once you have reduced the fan speed. While operating the system ensure that the environmental and power requirements are met. AXP640 Installation and Use (6806800M24F)
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Be extremely careful when you use electrically conductive tools near the PEMs. Short Circuits or Personal Injury Ensure that the power feeds you plan to remove or attach are powered off and cannot be switched on while you are working. AXP640 Installation and Use (6806800M24F)
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The cabling should follow existing cable paths using existing or similar cable fastenings. Never change the system's cabling as delivered by Artesyn. Check proper function of the system after cabling extensions. To avoid injuries always ensure that cables are securely installed so that nobody can trip over them.
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Performing adjustments or procedures other than those specified in this manual may result in hazardous radiation exposure. Do not look into the optical lens at any time. Battery Blade Damage Wrong battery installation may result in hazardous explosion and blade damage. AXP640 Installation and Use (6806800M24F)
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Always dispose of old batteries according to your country's legislation. Environment Environmental Always dispose of used blades, system components and RTMs according to your country’s legislation and manufacturer’s instructions. AXP640 Installation and Use (6806800M24F)
Installieren Sie keine Ersatzteile oder führen Sie keine unerlaubten Veränderungen am System durch, sonst verfällt die Garantie. Wenden Sie sich für Wartung oder Reparatur bitte an die für Sie zuständige Geschäftsstelle von Artesyn Embedded Technologies. So stellen Sie sicher, dass alle sicherheitsrelevanten Aspekte beachtet werden.
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Frontblende installiert und alle freien Steckplätze müssen mit Blindblenden abgedeckt sein. Ein AXP640, das als Ersatzteil, Austauschchassis oder unkonfiguriertes System ausgeliefert wird, enthält keine Platzhalter-Boards. Es liegt in der Kundenverantwortung sicherzustellen, dass alle leeren Steckplätze mit Boards, RTMs oder zugelassenen Platzhalter-Boards belegt sind, um die Sicherheits- und EMC-Vorschriften zu erfüllen.
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Anlage. Stellen Sie sicher, dass Sie einen angemessenen Erdungsleiter gemäß der Auslegung des Zugangsleitungsschutzes verwenden. Bauen Sie das System sicher ein. Stellen Sie sicher, dass Kabel und Leitungen nicht im Weg sind. Stellen Sie sicher, dass der Systemaufbau anwenderfreundlich ist. AXP640 Installation and Use (6806800M24F)
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Um eine ausreichende Kühlung sicherzustellen betreiben Sie das System nur aufrecht. Sorgen Sie außerdem dafür, dass ein aureichender Mindestabstand (mindestens 6 cm) vor den Lüftungsschlitzen an der Vorder- und Rückseite des Systems freigehalten wird. Genaue Informationen finden Sie im Kapitel Site Planning Considerations on page AXP640 Installation and Use (6806800M24F)
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Hoher Ableitstrom Dieser Aufkleber befindet sich in der Nähe der Schuzleiter auf der Rückseite des Systems und warnt, dass Sie vor der Inbetriebnahme eine Erdung durchführen müssen, da hier ein hoher Ableitstrom vorhanden sein kann. AXP640 Installation and Use (6806800M24F)
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Wird das RTM ausgebaut, während die Payload des dazugehörigen AdvancedTCA Boards noch nicht heruntergefahren ist, kann dies zu Beschädigungen am Board oder RTM führen. Fahren Sie deshalb die Payload des AdvancedTCA Blades immer herunter, bevor Sie das dazugehörige RTM aus dem System entfernen. AXP640 Installation and Use (6806800M24F)
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Unsachgemäßer Ein- und Ausbau von Boards kann zu einer Fehlfunktion des Boards führen. Vergewissern Sie sich, dass das Board über alle Stecker an die AdvancedTCA-Backplane angeschlossen und die Stromversorgung gewährleistet ist. Betrieb Überhitzung des Systems Lüftungsschlitze Unzureichende Lüftung kann Schäden an Boards und am System verursachen. AXP640 Installation and Use (6806800M24F)
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Systemteilen führen. Um einen reibungslosen Luftstrom durch das System zu gewährleisten, sollten Sie den Luftfilter spätestens alle sechs Monate austauschen. Artesyn empfiehlt, die Lüfter alle 90 Tage auszutauschen. Wie häufig Sie die Filter austauschen müssen, hängt von der Umgebung ab, in der das System betrieben wird.
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Verlust der Sicherheitszulassung Verwendung zusätzlicher Module Wenn Sie zusätzliche Module und Boards verwenden, ist es möglich, dass das System nicht mehr den gültigen Sicherheits- und EMV Normen entspricht. Der Systemintegrator muss die Einhaltung der gültigen Normen sicherstellen. AXP640 Installation and Use (6806800M24F)
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Wenn Sie die Lüfterschublade aus dem Chassis ziehen, wird die Abdeckung der Lüfterschaufeln freigelegt. Berühren Sie die Lüfterschaufeln nicht. Seien Sie vorsichtig nach dem Herausziehen des Lüfters, da die Zentrifugalkräfte noch wirken und somit die Handhabung erschweren können. AXP640 Installation and Use (6806800M24F)
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Sicherheitshinweise Verkabelung/Kabelführung Verletzungsgefahr Verändern Sie nie die von Artesyn ausgelieferte Verkabelung des Systems. Stellen Sie sicher, dass die Verkabelung schon existierenden Kabelführungen folgt und bestehende oder ähnliche Befestigungen verwendet. Überprüfen Sie nach der Erweiterung der Verkabelung, ob das System ordnungsgemäß arbeitet.
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Sie die entsprechende Anleitung im Installationshandbuch des jeweiligen Boards. Entsorgen sie alte Batterien entsprechend der in Ihrem Land gültigen Richtlinien. Umweltschutz Umweltschutz Entsorgen Sie alte Blades, RTMs und Systeme gemäß der in Ihrem Land gültigen Gesetzgebung und den Empfehlungen des Herstellers. AXP640 Installation and Use (6806800M24F)
Platform Architecture Description The AXP640 is designed as an open standard platform on which to run applications in the Telecom Central Office environments. It combines existing PICMG standards featuring high speed serial data fabrics. These standards serve to streamline the architecture by eliminating the overhead of bridging, increasing payload, and eliminating the need for system and non system slot blades.
The fabric interface supports point-to-point connections between AdvancedTCA blades. In the AXP640, these fabric connections are configured in a dual star topology that runs back to the hub slots. The AXP640 system has Option 9 channel slots. These channels are aggregated at the hub slots into the dual-star topology.
The implementation of the interface is indicated by the level of PICMG compliance a blade or hub is designed. The AXP640 supports the PICMG 3.1 fabric standard to allow for several configuration options that can provide greater bandwidth to certain slots in the shelf. The fabric interface supports: PICMG 3.1 Option 9 (10Gbps).
Update Channel Backplane and Component Connectivity The blade connectivity on the AXP640 backplane is divided among three zones, each with the following characteristics: Zone 1 provides redundant, radial IPMI to all blade slots and redundant -48 VDC to all blade ...
Figure 1-2 AXP640 Inter-connectivity Physical Slot Rear Fan Tray Rear Fan Tray Rear Fan Tray Main Backplane 48-A 48-B AC or DC INLET (Rear) Power Distribution Board AC or DC INLET (Rear) 48-A 48-B 48-A 48-B AXP640 Installation and Use (6806800M24F)
Platform Architecture Remote Management and Maintenance The AXP640 supports remote critical management and maintenance procedures. This eliminates the need for on-site maintenance personnel to handle routine maintenance tasks. Remote access to networked functionality provides the ability to: Upgrade IPMI firmware flashed on the SAMs, PEMs, FTMs, node and hub blades ...
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Replaceable air filters (set of two) for the AXP640 BEZEL640-B Front bezel for the AXP640 - Black AXP640-RKMT-FR-19 Front mounting brackets for the AXP640 for a 19" rack (set of two) AXP640-RKMT-FR-23 Front mounting brackets for the AXP640 for a 23'' rack (set of two) AXP640-RKMT-MID-19 Mid-mounting brackets for the AXP640 for a 19"...
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Platform Architecture AXP640 Installation and Use (6806800M24F)
AXP640 Shelf Description Overview The AXP640 Shelf supports six AdvancedTCA blade slots, of which four are I/O node slots that can be populated with task CPU processor blades, network processor blades, or any other blade designed for a specific application, and two slots for the system controller and switching blades.
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AXP640 Shelf Description The following figure shows the location of each of the components in the AXP640. Figure 2-1 Front Shelf View AXP640 Installation and Use (6806800M24F)
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AXP640 Shelf Description Figure 2-2 DC Rear Shelf View AXP640 Installation and Use (6806800M24F)
Figure 2-3 110V AC Rear Shelf View Enclosure The AXP640 shelf consists of a formed 6U sheet metal card cage with structure and support for the backplane, PEMs/ PSUs, FTMs, SAMs, and six card slots. Figure 2-1 on page 52 provides a front view of the shelf.
2728 Shelf Ground Configuration The AXP640 shelf was tested in the default configuration of logic ground and shelf ground connected and does not connect -48VDC Return with Shelf Ground. The AXP640 platform has been tested in the default configuration and complies with safety and regulatory standards.
AXP640 Shelf Description the connection between -48VDC Return and Shelf Ground, the responsibility for maintaining compliance to CSA (C/US)/VDE safety requirements and EMI/RFI emission limits rests entirely with the system integrator and installer. For more information, contact your Artesyn sales representative. Backplane The shelf backplane supports two hub slots, four node slots, and two SAMs.
Numbers on slots 3 and 4 designate the hub slots. Each slot also has a “logical” slot number that defines it for backplane connectivity; logical slot numbers are not shown on the shelf. The backplane power routing is shown in the following figures. Figure 2-4 Power Distribution AXP640 Installation and Use (6806800M24F)
DC PEM 2.6.2 E-Keying The AXP640 supports the shelf management infrastructure with a process called E-Keying. E-Keying replaces the mechanical connector keying method used in earlier backplane designs. E-Keying prevents damage to blades, prevents misoperation, and verifies fabric compatibility. E-Keying entries are present as FRU information in the shelf FRU and all blades present in the shelf.
AXP640 Shelf Description More detailed information, such as connectivity and requirements for E-Keying can be found in PICMG 3.0 R1.0 AdvancedTCA Specification and the AXP640 Subsystem IPMI Programmer’s Reference listed in Appendix A, Related Documentation. 2.6.3 Shelf FRU Information The SEEPROMs containing the shelf FRU information are located on the backplane. This information is accessed by using the standard IPMI FRU commands over the IPMC.
SAMs are first inserted or when the shelf is powered on for the first time. The redundancy feature provides the shelf-specific information should one SEEPROM be nonfunctional. Figure 2-6 EEPROMS in Backplane AXP640 Installation and Use (6806800M24F)
Type OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN OPEN PEM 1 OPEN PEM 2 OPEN SAM 1 OPEN SAM 2 OPEN AXP640 Installation and Use (6806800M24F)
Zone 3 provides the direct interconnect for user designated I/O Rear Transition Modules connect directly with the connectors on the front-side blade and do not make the connection through the backplane. Figure 2-7 illustrates the base channel inter-connectivity. Figure 2-7 Base Channel AXP640 Installation and Use (6806800M24F)
IEEE802.3ap 10GBASE-KR The AXP640 backplane is designed to support 40Gb traffic through 10GBASE-KR. Fan Tray Modules (FTMs) The AXP640 supports three fan trays in a pull configuration. Each fan tray contains a single 120 mm fan. AXP640 Installation and Use (6806800M24F)
DC inlet 2-hole lugs. A removable plastic housing covers the power feeds and returns to prevent accidental shorting on the DC inlet. Once power is removed at the external source, the PEM may be removed and replaced from the front of the shelf. AXP640 Installation and Use (6806800M24F)
Two PEMs are required to support 2N redundancy. If your system is configured for redundant operation using two power feeds, they operate in load sharing where the total load is equal to or less than what one power feed can provide. Figure 2-10 PEM Connectivity AXP640 Installation and Use (6806800M24F)
It routes the power paths individually to two high current connectors which mate directly with the front installed AC power supply/ DC power entry module. The power inlet is a fixed, non-field replaceable unit. AXP640 Installation and Use (6806800M24F)
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AXP640 Shelf Description Figure 2-11 illustrates the DC inlet at the rear of the shelf. Figure 2-11 DC Inlet AXP640 Installation and Use (6806800M24F)
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AXP640 Shelf Description Figure 2-12 Figure 2-14 illustrates the AC inlet at the rear of the shelf. Figure 2-12 AC Inlet (110V) AXP640 Installation and Use (6806800M24F)
AXP640 Shelf Description Figure 2-15 AC Inlet Markings (220V) 2.10 Stationary Boards There are two stationary boards in the shelf which are completely passive and are not field replaceable: Backplane Power distribution board AXP640 Installation and Use (6806800M24F)
AXP640 Shelf Description 2.11 Standard Compliances The AXP640 AdvancedTCA platform complies with the safety and regulatory standards as shipped from the factory. It is possible to use this product with other components that produce a system not in compliance with system guidelines. Since Artesyn Embedded Technologies...
To fulfill the requirements of Telcordia GR-1089,R4-14, use Shielded Twisted Pair (STP) cables grounded at both ends to connect to the Ethernet ports. The following figures contains the Declaration of Conformity for AXP 640 AC and AXP 640 DC . AXP640 Installation and Use (6806800M24F)
This product complies with the essential health and safety requirements of the above specified directives. We have an internal production control system that ensures compliance between the manufactured products and the technical documentation. ___________________________________________________ 05/20/2014______ Tom Tuttle, Manager, Product Testing Services Date (MM/DD/YYYY) AXP640 Installation and Use (6806800M24F)
This product complies with the essential health and safety requirements of the above specified directives. We have an internal production control system that ensures compliance between the manufactured products and the technical documentation. ___________________________________________________ 05/20/2014______ Tom Tuttle, Manager, Product Testing Services Date (MM/DD/YYYY) AXP640 Installation and Use (6806800M24F)
European Union requirements. Please visit the Artesyn Embedded Technologies web site or contact your Artesyn Embedded Technologies representative to find out who to contact and how to dispose of the equipment.
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AXP640 Shelf Description Figure 2-18 DC Rating Label AXP640 Installation and Use (6806800M24F)
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AXP640 Shelf Description Figure 2-19 AC Rating Label AXP640 Installation and Use (6806800M24F)
Then proceed to mount or service the system. Do not tilt the system forward or backward when removing it from the system package as the FRU ejector handles at the bottom could be damaged. AXP640 Installation and Use (6806800M24F)
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5. Check that the cable connections are secure and properly fitted. 6. Check the EMI gaskets for damage. 7. Check the items listed above for damage and report any damage or differences to the customer service at www.artesyn.com/computing. AXP640 Installation and Use (6806800M24F)
Site and Installation Planning Planning basic site and installation requirements you have to consider the following issues: Adequate power should be available for the AXP640 system. For AC, the system should be positioned in a way that 100 VAC to 240 VAC power source ...
Some of the climatic values may exceed the specification of some system components (for example, hard disks). As Artesyn Embedded Technologies cannot guarantee the functionality of third party products that are handled or operated out of their specifications, the environmental conditions may be limited to the specifications of these components.
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The ambient temperature is defined as the air inlet temperature. The AXP640 system regulates the fan speed based on the temperature sensors present in the system. The fan speed is adjusted to the lowest speed which still keeps the evaluated temperature readings below or at their respective "upper non-critical...
>70°C (158 °F) and maximum 90° (194 °F): the service personnel may touch the components: the cables must be isolated and the "hot surface" icon must be attached. The cables must be approved to be used in this temperature range. AXP640 Installation and Use (6806800M24F)
The system is supplied by a TNV-2 voltage. This voltage is considered hazardous. Make sure that the external power supply meets the relevant safety standards. Ensure that TNV-2 is separated from dangerous voltages (mains) through double or reinforced insulation. Table 3-3 AXP640 DC Power Requirements Feature Value Rated voltage and current...
3.2.4 Dimensions and Weight The table below lists the dimensions and weight of the shelf and system components. The maximum weight of the system must not exceed 208 lbs. AXP640 Installation and Use (6806800M24F)
18 x 89 x 319 0.245 kg / 0.54 lbs DC PEM 107 x 40 x 303 1.445 kg / 3.19 lbs 640 AC PSU 107 x 40 x 316 1.915 kg / 4.22 lbs AXP640 Installation and Use (6806800M24F)
To ensure the system is properly grounded, each of the system's parts contact the EMI gasket. The system contains gaskets at the shelf and module level. The shelf is also fitted with ESD contacts. Please take care for proper ESD protection of the operator. AXP640 Installation and Use (6806800M24F)
You have to keep in mind the following conditions when installing the system into a 600 mm ETSI rack, 19" rack or 23" rack. The physical dimensions in the figures below are in millimeters. Figure 3-1 ETSI Frame Mount (Front View) AXP640 Installation and Use (6806800M24F)
Site Preparation Figure 3-8 23-inch Frame Mid-mount (Front View) 3.2.6 Airflow Requirements The AXP640 provides fault tolerant cooling to front-mounted AdvancedTCA blades and to rear transition modules based on three rear maintainable intelligent fan trays. AXP640 Installation and Use (6806800M24F)
Site Preparation Fan trays are mounted in the rear of the shelf. The following figures show the general airflow for the system. Figure 3-9 Shelf Airflow - Inlet AXP640 Installation and Use (6806800M24F)
If the system is installed in an environment where the noise may be harmful to personnel being exposed to the noise during extended time periods, additional protective measures should be considered. AXP640 Installation and Use (6806800M24F)
Site Preparation Site Planning Checklists The following table lists the tasks which you have to perform as plan the installation of the system. Figure 3-12 Planning Checklist 1 AXP640 Installation and Use (6806800M24F)
Fan Tray Modules Air Filter Maintenance Recommended Power-On Procedures The following sections describes the startup procedure for AXP640 AC and AXP640 DC systems. 4.2.1 AC System Startup Procedure Procedure Depending on the system configuration, the actual powering up may take up to 3 minutes.
Ensure that the DC and DC return are connected correctly. Applying reversed power causes damage to the electrolytic capacitors of the filter 5. Energize the power feeds at the external device. 6. Push the DC PEM breakers to the ON position. AXP640 Installation and Use (6806800M24F)
2. Toggle both PEM breakers to the OFF position. 3. Verify that the LEDs of the PEMs are off. AC Power Supply (PSU) This section discusses the operations of the AC power supply for the AXP640. AXP640 Installation and Use (6806800M24F)
4.4.1 Description The AXP640 has two or four AC PSUs depending upon the system configuration. Two PSUs are used for Hi-line (220VAC) systems while four are used for low-line (110 VDC) systems. The AC PSUs plug directly into the front of the chassis and delivers power to the backplane. Each input is rated for 16 amps.
4.5.1 Description The AXP640 has PICMG 3.0 compliant, dual DC PEMs and is rated for nominal -48VDC to -60VDC. The PEMs plug directly into an intermediate power board that delivers power to the main backplane, delivers power to the backplane. Each input is rated for 60 amps. The 60 amp feed powers six AdvancedTCA slots, SAMs, and FTMs.
0x66 PEM B 0x68 Fan Tray Modules This section discusses the operation of the Fan Tray Modules (FTMs) of the AXP640. 4.6.1 Description The FTMs are loaded with AdvancedTCA IPMC firmware. The fans are controlled as a group through the IPMI-based interfaces (IPMB) to the SAM. The IPMI interface is used for reporting faults, events, and status.The shelf manager software performs management of the FTM...
AXP640 Subsystem IPMI Programmer’s Reference. 4.6.3 IPMC Circuitry Preprogrammed FRU and SDR information reside on the FTMs and is accessible from the SAM through the IPMB. FRU information can be found in the AXP640 Subsystem IPMI Programmer’s Reference, listed in Appendix A, Related Documentation.
Visually inspect filters for tears or rips. Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution. To maintain safety certification, use only Artesyn approved fan filters. You can order replacement fan filters (part number RAF640) by contacting your Artesyn sales representative.
Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution. You may order replacement fan filters (part number RAF640) by contacting your Artesyn sales representative. 4.8.1 Storing the Filter The ideal storage condition for the air filter is a cool, dry, dark environment.
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AXP640 Operations AXP640 Installation and Use (6806800M24F)
Chapter 5 AXP640 Shelf Installation Overview This chapter discusses mounting and installation options for the AXP640 shelf. The topics covered are: Installation Prerequisites Installing the Shelf AC Power Cable DC Power Cable Connecting the DC Cables to the AXP640 ...
Installation Prerequisites This section describes the prerequisites required for installation. 5.3.1 Equipment You Will Need You will need the following to install the AXP640 six-slot shelf into an approved EIA 23" or 600mm x 600mm ETSI frame: Torque wrench ...
5.3.3 Mounting Options and Stabilization The AXP640 is designed to be mounted in an equipment rack while maintaining conformance to the NEBS 24" deep lineup and the ETSI 600mm deep lineup standards for telecommunication equipment. For increased stability, we recommend that the rack is securely mounted to the floor, or if using stabilizing devices make sure they are installed and extended.
There are three ESD bonding points, two on the front and one on the back of the shelf. Installing the Shelf The AXP640 can be mounted in a 19" EIA, 23" EIA, or 600mm ETSI frame using front mounting brackets. Using rear mounting brackets is recommended for all frame types when installed in a Central Office Environment.
12mm at each of the four locations. 3. Be sure to mount the shelf with metal screws or bolts that give a good electrical connection between the screws or bolts and the mounting surface. AXP640 Installation and Use (6806800M24F)
Use the torque setting required by the connector supplier. The 2-hole lug prevents rotation of the lug and ensures a permanent bonding of ground to the shelf. Figure 5-1 Placement of Grounding Lug AXP640 Installation and Use (6806800M24F)
Multiple power sources are present. Service only by qualified service personnel. Mehrfache Energiequellen. Handhabung nur durch geschultes Personal. Des sources multiples de pouvoir sont présentes. L'entretien de cet équipement doit être effectué par du personnel de service qualifié. AXP640 Installation and Use (6806800M24F)
60950. Attaching inputs to non-TNV/SELV approved power sources will cause the system to fail compliance with safety regulations. The ground wire must be connected to a reliable earth ground connection to comply with Class 1 Equipment requirements. AXP640 Installation and Use (6806800M24F)
Des sources multiples de pouvoir sont présentes. L'entretien de cet équipement doit être effectué par du personnel de service qualifié. Wire Signal Earth Ground PE GND (Primary Earth Ground) Input power -48VDC/-60VDC Return -48VDC/-60VDC RETURN Figure 5-3 DC Power Connection Detail AXP640 Installation and Use (6806800M24F)
To minimize shorting of the terminals, the lugs must be insulated according to the following. Heat shrink should be placed as close to the hole as possible (0.15") apart. Connecting the DC Cables to the AXP640 In a redundant configuration, each PEM must be connected to a separate DC power source.
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6. Using a torque wrench, tighten the nuts with a recommended torque setting of 35.5 to 38.5 inch-pounds. Make sure all DC leads are fastened securely. 7. Replace the plastic cover over the terminal blocks. AXP640 Installation and Use (6806800M24F)
1. Push the PEM circuit breakers to the ON position. 2. Verify that all FRU LEDs illuminate and the PEM’s In Service LED is green. The system executes its normal start-up routine and is then ready to use. AXP640 Installation and Use (6806800M24F)
5.12.1 FTM IPMC Firmware Upgrade There is a single IPMC firmware image common to the three FTMs in the AXP640. The FTM IPMCs are assigned IPMB addresses 0x50, 0x52, and 0x54. Different upgrade image variants are generated as part of the release, but only one file is required for the normal field upgrade process.
5.12.1.1 FTM Upgrade Sample Output The sample output for these commands for one FTM is shown below. # ipmcUpgrade.sh 54 1 axp640_fantray-upgrade-1_04_006.hex ------------ SCRIPT REVISION ----------- REVISION ..1.01 $ ----------- SCRIPT PARAMETERS ---------- IPMI ADDRESS ..0x54 AXP640 Installation and Use (6806800M24F)
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FW IMAGE ..EMERSON (FanTray IPMC, EMERSON ATCA-BLOWER 644) FIRST IMAGE ..IMC {IMC FLASH} SECOND IMAGE ..NOT PRESENT --------- CALLING UPGRADE TOOL ----------- IPMC Firmware Upgrade Tool Version 1.0 DEBUG PRINT MASK ..0x07 AXP640 Installation and Use (6806800M24F)
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------------- IPMC UPGRADE ------------- Press Enter to Upgrade IMC of IPMC (CTRL-C to abort): UPGRADING IMC OF IPMC ( ISCAddr 54 ) ..STARTED CHECK IPMB SENSOR ..INITIAL UPDATE DONE SET IPMB STATE - IPMC 54: AXP640 Installation and Use (6806800M24F)
..01.04.006 5.12.2 PEM IPMC Firmware Upgrade There is a single IPMC firmware image common to the two PEMs in the AXP640. The PEM IPMCs are assigned IPMB addresses 0x66 and 0x68. The file containing the firmware image is AXP640_DCPEM-upgrade-x_xx_xxx.hex. As upgrades are released, Artesyn will supply the current version of this file.
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..0x07 LOCAL IPMB0-A/B ENABLE STATUS ..GOOD IPMB-A status 1 IPMB-B status 1 IPMC MODE ..NORMAL CHECK IPMC STATUS IPMC 66(IMC) ..PRESENT IPMC 66(ISC) ..PRESENT IMC IPMBAddr 66, ISC IPMBAddr 66 AXP640 Installation and Use (6806800M24F)
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WATING FOR AUTOMATIC ISC UPGRADE ++++++++ GET IMC STATUS *AFTER UPGRADE IMC AT 66 ..PRESENT ---- AFTER UPGRADE IPMC FW REVISION ---- IMC PRESENT, Firmware Version ..01.04.008 ISC PRESENT, Firmware Version ..01.04.008 AXP640 Installation and Use (6806800M24F)
All files should be loaded onto both ShMs using the procedures described here. As upgrades are released, Artesyn will supply the current version of these files. Shelf Manager Upgrade Steps The upgrade process involves the following steps.
If you use the Uboot environment variable netmask1, this subnet mask is set automatically at bootup (setenv netmask1 netmask) 5. Ping the file server containing the Artesyn files. You should get a response if the Ethernet cable is connected. 6. Set the environment variable that keeps the front panel Ethernet interface enabled following a reboot.
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/etc/shelfman.conf and /etc/shelfman.conf.sam1500. Normally, these files should be preserved across an upgrade, but on occasion, when Artesyn makes a change to the format of the configuration options, you may be instructed to use this option. In this case, you need to re-enter the configuration by editing these files, following the upgrade.
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AXP640 Shelf Installation AXP640 Installation and Use (6806800M24F)
If you are going to install an RTM and an AdvancedTCA blade, you have to regard the following sequence: First install the RTM, then install the matching AdvancedTCA blade. Otherwise the blades and RTMs will be damaged. AXP640 Installation and Use (6806800M24F)
The blue LED on the front blade starts to flash. This indicates that the front blade is informing the shelf manager about its desire to power down its payload. 3. Wait until the blue LED on the front blade is ON. This indicates that the front blade’s payload is powered down. AXP640 Installation and Use (6806800M24F)
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Continue to gently push the RTM until the RTM connectors engage. 8. Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses. AXP640 Installation and Use (6806800M24F)
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RTM. 11. Tighten both face plate screws on the RTM. 12. Wait until the blue LEDs of both the front blade and the RTM are OFF. AXP640 Installation and Use (6806800M24F)
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Continue to gently push the RTM until the RTM connectors engage. 6. Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses. AXP640 Installation and Use (6806800M24F)
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RTM. 11. Tighten the two face plate screws on the front blade. 12. Wait until the blue LEDs on both the front blade and the RTM are OFF. AXP640 Installation and Use (6806800M24F)
Removing the RTM from the system while the payload of the front blade is powered up may damage the front blade and RTM. Whenever removing the RTM from the system, you have to power down the payload of the front blade first. AXP640 Installation and Use (6806800M24F)
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2. Wait until the blue LEDs on both the front blade and the RTM are permanently ON. A permanently switched ON LED indicates that the payload of respective blade or RTM has been powered down. 3. Unlatch the upper handle and rotate both handles fully outward. AXP640 Installation and Use (6806800M24F)
When plugging the blade in or removing it, do not press on the face plate but use the handles. 6.2.2.1 Installing the Node Blade To install the blade into an AdvancedTCA shelf, proceed as follows. AXP640 Installation and Use (6806800M24F)
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Continue to gently push the blade until the blade connectors engage. 4. Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses. AXP640 Installation and Use (6806800M24F)
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If an RTM is connected to the front blade, make sure that the handles of both the RTM and the front blade are closed in order to power up the blade`s payload. 6. Wait until the blue LED is switched off, then tighten the face plate screws which secure the blade to the shelf. AXP640 Installation and Use (6806800M24F)
7. Connect cables to the face plate, if applicable. After the blade has been inserted, you have to ensure that a boot image is either present on the Artesyn switch or on the blade’s hard disk. 6.2.2.2 Removing the Node Blade This section describes how to remove the blade from an AdvancedTCA system.
The following sections describe the installation and removal procedures for the shelf management alarm module (SAM 640). For a detailed description of the SAM, refer to Chapter 7, Shelf Management Alarm Module, on page 165. AXP640 Installation and Use (6806800M24F)
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Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life. Before touching the blade or electronic components, make sure that you are working in an ESD-safe environment. AXP640 Installation and Use (6806800M24F)
Apply steady pressure but do not force the module. If the SAM does not move, it means the captive screw is not fully unscrewed. Unscrew until loose, and proceed to remove the SAM. 6.2.3.2 Powered System This section describes the installation and removal procedures for a SAM in powered systems. AXP640 Installation and Use (6806800M24F)
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4. The blue LED blinks indicating that the module power down process is ongoing. Wait until the blue LED is illuminated permanently. Data Loss Removing the module with the blue LED still blinking causes data loss. Wait until the blue LED is permanently illuminated, before removing the module. AXP640 Installation and Use (6806800M24F)
AdvancedTCA blade. There are filler blades sized for the front and for the RTM slots. When fillers are used, both the front and RTM filler must be in place. Filler blades are available from Artesyn Embedded Technologies.
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PEM has multiple power sources. This procedure should be followed precisely to ensure the PEM is isolated from all power sources before removing the PEM from the shelf. This procedure assumes that the redundant PEMs are powered on in the shelf. AXP640 Installation and Use (6806800M24F)
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3. Lock and tagout the circuit breakers on the branch circuit or power distribution unit. 4. Using the appropriate tool, loosen the chassis retention screw on the top of the PEM. 5. Open the circuit breaker on the PEM module being removed. AXP640 Installation and Use (6806800M24F)
6. Rotate the PEM handle down so that it is flush with the front of the PEM module. 7. Close the PEM circuit breaker. 8. Remove the lock and tagout from the circuit breakers on the branch circuit or power distribution unit, and return power to the appropriate chassis power feed. AXP640 Installation and Use (6806800M24F)
AC PSU Removal Procedure When replacing an AC PSU, make sure you have a replacement PSU available. AC PSUs are accessible from the front of the shelf, and do not require removal of the shelf power wiring. AXP640 Installation and Use (6806800M24F)
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3. Open the ejector handle and gently pull on the PSU module being serviced. You will feel the PSU disconnect from the backplane. Pull the module straight out from the rail guides, about 12 inches. AXP640 Installation and Use (6806800M24F)
Make sure the replacement FTM is available for exchange and ready to install. Service Interval for 1 FTM Temperature Range Not recommended 40-55°C Four hours 40°C maximum AXP640 Installation and Use (6806800M24F)
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Please read the following caution before replacing any of the FTMs. Fans may continue to rotate after power is removed. Be careful to keep fingers away from the bottom of the FTM enclosure. AXP640 Installation and Use (6806800M24F)
2. Rotate the ejector handle to a fully open position. 3. Pull firmly but evenly to remove a FTM. You will feel the FTM disconnect from the backplane. Keep fingers away from fan blades until fan has stopped rotating. AXP640 Installation and Use (6806800M24F)
Visually inspect filters for tears or rips. Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution. To maintain safety certification, use only Artesyn approved fan filters. You can order replacement fan filters (part number RAF640) by contacting your Artesyn sales representative. For detailed information on filter...
3. The air filter element is held to the air filter frame by 2 pieces of Velcro on the backside of the frame. Pull the air filter element off the Velcro to remove it from the frame. Press the new air filter element firmly against the Velcro to reattach it to the frame. AXP640 Installation and Use (6806800M24F)
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FRU Installation AXP640 Installation and Use (6806800M24F)
Management Mezzanine Module (ShMM) which installs on the carrier blade. Two SAMs are installed into two dedicated shelf manager slots located at the front right of the AXP640, 6 slot shelf. The SAM is hot swappable and the connectors are accessible through the face plate.
Dual serial interface at RS232 or CMOS levels (one port with modem control) Dual 10/100Mbit Ethernet using the integrated 802.3 controllers buffered by external onboard PHY layer devices FPGA device on the PCI bus used to implement IPMB-0, the Shelf Manager-oriented AXP640 Installation and Use (6806800M24F)
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ShMM-1500Rs. Three general-purpose I C interfaces (one with limitations) for access to on-carrier devices, such as hardware monitors and the Telco Alarm interface User SEEPROM External interrupt inputs User GPIO AXP640 Installation and Use (6806800M24F)
The SAM has these interfaces: Four 10/100Base-T Ethernet links – One link to each system controller and switching blade (2) – One link to the redundant SAM – One link to the face plate AXP640 Installation and Use (6806800M24F)
Interface to Telco Alarm connector located on the rear side of the shelf The SAM provides the face plate LEDs listed in the following table. More detail on the LEDs is provided in the following sections. Figure 7-2 SAM 640 Face Plate AXP640 Installation and Use (6806800M24F)
The connector is routed to the serial port of the shelf manager mezzanine.The default baud rate is 9600, 8, N, 1. Pin assignments for this connector are: Table 7-1 RJ-45 Serial Port Connector Signal Direction Input Input Output Input Output Input Output AXP640 Installation and Use (6806800M24F)
The SAM provides access to the SEEPROMS on the backplane through the master-only I2C. Information stored in the SEEPROMS contains PICMG defined Shelf FRU data records that enable the SAM to self configure for the AXP640 shelf. 7.4.5 SAM LEDs The SAM provides the LEDs listed in the following table.
IS (In Service) Green Active, power good Blinking Standby, power good OOS (Out of Service) Failed HS (How Swap) Blue Remove OK Critical alarm (CRT) Active Major alarm (MAJ) Active Minor Alarm (MIN) Yellow Active AXP640 Installation and Use (6806800M24F)
SAM. Detailed information on sensors can be found in the AXP1440/AXP1620 Subsystem IPMI Programmer’s Reference. 7.5.1 Hardware Monitoring and Control The hardware monitoring and control functions implemented by the AXP640 are provided by the on-board I C-based devices. 7.5.1.1 Voltage Sensors On-board sensors provide the following power supply voltages.
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(default S1). For ambient air temperatures at or above 55°C (default T2), the deltaT set point is set to 10°C (default S2). For ambient air temperatures between T1 and T2, the deltaT set point is calculated using the following algorithm: S2 - S1 - T1) S1 + inlet T2 - T1 AXP640 Installation and Use (6806800M24F)
Hardware Redundancy Interface The hardware redundancy signals of the ShMM-1500R are implemented as follows: Cross connected ShMM-1500R present input (PRES_R#) and output (PRES_L#) Cross connected ShMM-1500R status 0 input (SHMM_STATUS0_R) and output (SHMM_STATUS0_L) AXP640 Installation and Use (6806800M24F)
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HRI of the peer ShMM-1500R. It also prevents a carrier from detecting the ACTIVE# output as a zero; that is, active, during a ShMM-1500R power cycle or a ShMM-1500R power supply failure. AXP640 Installation and Use (6806800M24F)
In the case of a single wire permanent failure (the signal gets stuck high, low or breaks), data packets continue to be transmitted through the redundant communication path. A short between two of these four signals is considered a double failure. AXP640 Installation and Use (6806800M24F)
TP port 2 to Remote hub slot TP port 3 to Front panel RJ45) TP port 4 to ShMM1500R TP port 5 is not used MII port is not used AXP640 Installation and Use (6806800M24F)
ETH0 ETH1 ETH1 Port 4 Port 4 Ethernet Ethernet Ethernet Ethernet Port 2 Port 2 Switch Switch Switch Switch Port 1 Port 2 Port 2 Port 1 Port 3 Hub Slot 1 Hub Slot 1 AXP640 Installation and Use (6806800M24F)
This may be done in Linux or U-Boot. If done in U-Boot saveenv must be executed to save the environment variables. setenv ip1addr <IP address> setenv gatewayip <gateway IP> setenv enable_front_panel_ethernet y saveenv AXP640 Installation and Use (6806800M24F)
Active SAM or it detects that the Active SAM is no longer healthy. If it detects that it isn’t healthy it will initialize as the Active SAM. AXP640 Installation and Use (6806800M24F)
Telco Alarm Interface The alarm connection, which is a standard DB-15 connector located on the upper right side of the rear of the AXP640 shelf. The DB-15 connector has the following pin assignments: Table 7-8 Hot Swap Interface Pin Out...
HS LED to indicate safe to remove state Power The SAM uses dual 48V power feeds, one from each PEM. Hot swap circuitry ensures correct operation when a SAM is inserted into or removed from a live system. AXP640 Installation and Use (6806800M24F)
Image Name: U-Boot 1.1.4 for shmm1500 board Created: Fri Jun 6 14:51:44 2008 Image Type: PowerPC Linux Firmware (uncompressed) Data Size: 212992 Bytes = 208.00 kB = 0.20 MB Load Address: 0xF0000000 Entry Point: 0x00000000 AXP640 Installation and Use (6806800M24F)
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From the sample output, it is possible to see the compilation dates of the U-Boot, RFS, and Kernel images for both the active and non-active firmware banks. Compilation times will never be identical for all three images, but should be relatively close to each other. AXP640 Installation and Use (6806800M24F)
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Shelf Management Alarm Module AXP640 Installation and Use (6806800M24F)
The publications listed below are referenced in this manual. You can obtain electronic copies of Artesyn Embedded Technologies - Embedded Computing publications by contacting your local Artesyn sales office. For released products, you can also visit our Web site for the latest copies of our product documentation.
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