GSK GSK928TEa User Manual

Turning cnc system
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In this user manual we have tried to describe the matters
concerning the operation of this CNC system to the greatest extent.
However, it is impossible to give particular descriptions for all
unnecessary or unallowable operations due to length limitation and
products application conditions; Therefore, the items not presented
herein should be regarded as "impossible" or "unallowable".
Copyright is reserved to GSK CNC Equipment Co., Ltd. It
is illegal for any organization or individual to publish or reprint this
manual. GSK CNC Equipment Co., Ltd. reserves the right to ascertain
their legal liability.
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Summary of Contents for GSK GSK928TEa

  • Page 1 “impossible” or “unallowable”. Copyright is reserved to GSK CNC Equipment Co., Ltd. It is illegal for any organization or individual to publish or reprint this manual. GSK CNC Equipment Co., Ltd. reserves the right to ascertain their legal liability.
  • Page 2 GSK928TEa Turning CNC System User Manual Preface Dear Users, We are honored by your purchase of this GSK928TEa Turning CNC System made by GSK CNC Equipment Co., Ltd. The manual describes the programming, operation, installation and connection of this system in details.
  • Page 3 ANNOUNCEMENT! This manual describes various possibilities as much as possible. However, operations allowable or unallowable cannot be explained one by one due to so many possibilities that may involve with, so the contents that are not specially stated in this manual shall be regarded as unallowable. WARNING!...
  • Page 4: Suggestions For Safety

    GSK928TEa Turning CNC System User Manual Suggestions for Safety The user must carefully read the suggestions for the system before installing and operating the system. The user must follow the suggestions of the system to ensure that the person is not hurt and the equipments are not damaged.
  • Page 5 Contents . Notes 1) Check before acceptance Warning ● The damaged or defect product must not be used. 2) Delivery and storage Warning ●Moistureproof measures are needed while the system is delivered and stored. Never climb the packing box, stand on it, or place heavy items on it. Do not put over five packing boxes in piles.
  • Page 6 GSK928TEa Turning CNC System User Manual 5) Debugging Warning ●Make sure that the parameters of the system is correct before the system runs. ●No parameter is beyond the setting limit in the manual. 6) Operation Caution ●Only qualified operators can operate the system.
  • Page 7 Contents . Safety suggestions for programming Setting a coordinate system Incorrect coordinate system may cause the machine not to work as expected even if the program is correct, which may injure the operator, and damage the machine as well as its tool and workpiece.
  • Page 8 GSK928TEa Turning CNC System User Manual . Notes and Safety Suggestions for Operating Machine 1) Test the machine without workpiece or tools. Make sure that the machine runs well before it starts to work. 2) Check the input data of the system carefully before operating the machine. Incorrect input data may cause the machine to work improperly, and damage the workpiece and the tool, as well as injure the operator.
  • Page 9 Be responsible for the failure to observe the provisions for operation, adjustment, —— maintenance, installation and storage in the manual. This manual is reserved by end user. We are full of heartfelt gratitude for your support by using GSK’s products.
  • Page 10 GSK928TEa Turning CNC System User Manual Operation Introduces operation methods, technical specifications and parameter settings of GSK928TEa Turning CNC System. Programming Introduces command codes program format GSK928TEa Turning CNC System. Connection Introduces installation connection methods GSK928TEa Turning CNC System. Appendix Introduces supplementary information to installation and connection of GSK928TEa Turning CNC System.
  • Page 11: Table Of Contents

    Contents CONTENTS Suggestions for Safety ···········································································································IV OPERATION ·································································································································1 Chapter 1 Overview ································································································································1 Chapter 2 Technical Specifications ···································································································3 2.1 928TEa Technical specifications ············································································································ 3 2.2 Functional differences between 928TEa and 928TCa turning CNC system ····································· 4 Chapter 3 Operation Panel ···················································································································6 3.1 LCD Display··············································································································································...
  • Page 12 GSK928TEa Turning CNC System User Manual 4.3.4.10 No. 254 program operation ································································································31 4.3.5 hp5 function·································································································································32 4.3.5.1 Part program command help ·······························································································32 4.3.5.2 Relative parameter help for arc ···························································································32 4.3.5.3 Line number sort ···················································································································33 4.3.5.4 Replacing character string····································································································33 4.3.5.5 Cursor position ······················································································································33 4.3.5.6 MPG controlling cursor moving····························································································34...
  • Page 13 Contents 4.5.3.1 Graphic display data definition ···························································································· 76 4.5.3.2 Inputting data of graph display ···························································································· 77 4.5.3.3 Machining workpiece count and timing ·············································································· 78 4.5.4 Manual operation of miscellaneous function ······································································ 79 4.5.5 Speed override tune in AUTO working mode ······································································ 79 4.5.5.1 Speed override tune ·············································································································...
  • Page 14 GSK928TEa Turning CNC System User Manual 4.6.5.7 Variable initial value list·······································································································129 4.6.5.8 Pitch compensation parameter list ····················································································129 4.6.5.9 Parameter list related to command forbidden ··································································130 4.6.5.10 Parameter list related to output interface release··························································130 4.6.5.11 Parameter list related to input interface release ····························································131 4.7 OFFSET Working Mode ····················································································································131...
  • Page 15 Contents 3.1.7 M10,M11, M12 — clamping/releasing workpiece, cancelling chuck output signal· 156 3.1.8 M32, M33 — Lubricating ON/OFF ························································································· 157 3.1.9 M41, M42, M44, M43 — Spindle Automatic Gear Shifting Control································· 157 3.1.10 M78, M79, M80 —Tailstock going forward and retreating backward, cancelling tailstock output signal·························································································································...
  • Page 16 GSK928TEa Turning CNC System User Manual 4.21.2 Additional axis(Y) realizing motion ····················································································238 4.22 Appendix: G function and its Explanation Table ···········································································240 4.23 Appendix:G and its Relative Parameter Explanation································································242 Chapter 5 Tool Nose Radius Compensation (G41,G42)······················································· 243 5.1 Application ··········································································································································243 5.1.1 Overview·····································································································································243 5.1.2 Command format······················································································································244...
  • Page 17 3.1.3 Serial RS232 signal definition ······························································································· 326 3.1.4 Connecting with external PC by RS232 ·············································································· 326 3.1.5 Connecting with another CNC system by RS232 communication interface (communication connections between GSK928TEa) ··································································· 326 3.2 X1, X2 Interface································································································································· 327 3.2.1 X1, X2 interface signal definition·························································································· 327 3.2.2 Connection method of input signal ·····················································································...
  • Page 18 GSK928TEa Turning CNC System User Manual 3.5.5 Connecting between CNC and drive unit of reaction stepper motor····························347 3.5.6 Connection layout between CNC and AC servo drive unit··············································349 3.5.7 Connection layout between CNC and Panasonic drive unit ···········································351 3.5.8 Connection layout between CNC system and Japanese Yaskawa drive unit ·············352 3.6 X4 Spindle Interface ··························································································································353...
  • Page 19: Operation

    OPERATION Chapter 1 Overview With 480×234 lattice TFT color graphic LCD, GSK 928TEa CNC system takes as key control the high-speed CPU and the complex programmable logic device of super-large-scale integrated circuit CPLD. ISO CNC code is used to write part programs. The system is characterized by a full screen editing, Chinese/English operation interface, real time demonstration of the machining process, simple operation.
  • Page 20 GSK928TEa Turning CNC System User Manual Bilateral communication between CNC and USB, CNC is upgraded by USB Installation dimension, electric characteristics, some interfaces are compatible to GSK928TC Turning CNC System...
  • Page 21: Chapter 2 Technical Specifications

    Operation Chapter Two Technical Specifications Chapter 2 Technical Specifications 2.1 928TEa Technical specifications Controlled axes: X, Y, Z; simultaneous controlled axes(interpolation axes): 2 (X, Z) Interpolation: X, Z linear, arc interpolation,Z/Y or X/Y linear interpolation Position command range:-9999.999 mm~9999.999mm; least command unit: 0.001mm Command multiplex coefficient 1~99999,command division coefficient 1~99999 Motion control Rapid traverse speed:up to 30000mm/min;...
  • Page 22: Functional Differences Between 928Tea And 928Tca Turning Cnc System

    GSK928TEa Turning CNC System User Manual 2.2 Functional differences between 928TEa and 928TCa turning CNC system The manual is applied to two types of system: 928TEa, 928TCa. Functions of 928TCa turning CNC system are less than those of 928TEa, shown as follows:...
  • Page 23 Operation Chapter Two Technical Specifications Support M60~M74 customize to realize special M customize function control, PROGRAMMING, Chapter 10 command Customize Command Programming...
  • Page 24: Chapter 3 Operation Panel

    GSK928TEa Turning CNC System User Manual Chapter 3 Operation Panel The turning CNC system(system or CNC) uses the aluminum alloy three-D operation panel and its appearance is as follows: 3.1 LCD Display LCD display: CNC man-machine dialogue interface. Resolution 480×234 lattice TFT color LCD display.
  • Page 25: Working Mode Selection Key

    Operation Chapter Three System Operation Panel letter key only expresses one letter key. (For example, I and I are on one key, the operator directly press the key when “I” or “P” is required, and the system automatically indentifies other letters.) Numeric keys: input data(0~9) ;...
  • Page 26: Cycle Start And Cycle Pause (Feed Hold) Key

    GSK928TEa Turning CNC System User Manual REDUCING FEEDATE OVERRIDE: Reduce feedrate override in JOG working mode and G01 feedrate override in AUTO working mode. X PROGRAM REFERENCE POINT (PROGRAM ZERO) RETURN: It is valid in JOG /AUTO working mode. (Program zero is called program reference point in the user manual.) Z PROGRAM REFERENCE POINT (PROGRAM ZERO) RETURN: It is valid in JOG /AUTO working mode.
  • Page 27: Manual Auxiliary Function Key

    Operation Chapter Three System Operation Panel X axis moves positively in JOG working mode. Z or Y moves negatively in JOG working mode. Z or Y moves positively in JOG working mode. RAPID TRAVERSE/FEED Switching rapid traverse and feed in JOG working mode. JOG STEP Select each step width or MPG feed in STEP/ MPG(Handwheel) working mode;...
  • Page 28: Edit Keys

    GSK928TEa Turning CNC System User Manual Tool change Select the next tool number neighboring to the current one. 3.3.7 Edit keys Press key Name Function explanation ENTER key Press it after the corresponding operation is performed. INPUT key Input the required content.
  • Page 29: Reset Key

    Operation Chapter Three System Operation Panel 3.3.8 Reset key Reset Validate the reset state of the system.
  • Page 30: Chapter 4 System Operation

    GSK928TEa Turning CNC System User Manual Chapter 4 System Operation This chapter introduces operations and notes of the system. Please read carefully before operation. 4.1 System ON/OFF, Initial State, Modal, and Safe Protection 4.1.1 Power on There is not a power switch on the operation panel of the system. The operator installs it according to the different machine to avoid bad effects to CNC system owing to the impaction of power supply.
  • Page 31: System, Program Initial And Modal

    Operation Chapter Four System Operation The power switch of the machine is turned off. Check before the system is turned off: X, Z, Y are in the stop state; Miscellaneous function(spindle, cooling) OFF; Turn off the power supply. 【Note】 1) The system should be checked itself and initialized when it is turned on at first (it is completed by the machine manufacturer, and the operator cannot execute the operation, otherwise, the parameter set by the machine manufacture will lose).
  • Page 32: Safe Protection

    GSK928TEa Turning CNC System User Manual G modal is always valid till it is changed by other modal commands in the same group after the word is set. After the modal meaning is set, the G command may not be input again when the same function is used in the later block.
  • Page 33: Software Limit Safe Protection

    Operation Chapter Four System Operation Bit parameters: P402_d7, P404_d6, P404_d1. Bit parameter P402_d7 sets the hardware limit alarm mode; Bit parameter P402_d6 sets whether the hardware limit alarm checks; Bit parameter P402_d1 sets the hardware limit alarm level of each axis; When P404_d1=1 is high level alarm, the positive limit switch +X, +Y, +Z of each axis are normally closed contact, are connected to X/Z/Y positive limit input interface +LT (they are open and the system alarms) in serial;...
  • Page 34: Emergency Stop Alarm (Emergently Stopping The System)

    GSK928TEa Turning CNC System User Manual 1) The coordinate axis decelerates to stop when the coordinates exceed the software limit range during the motion. 【Relative parameters】 P009, P010: max. travel of Z positive, negative tool nose software limit; P011, P012: max. travel of X positive, negative tool nose software limit;...
  • Page 35 Operation Chapter Four System Operation 2) During emergency stop, the system automatically sets the internal stored chuck and tailstock states to M11 and M79. After the emergency is released, when the foot switch of chuck or tailstock is pressed for the first time, the states become M10, M78. 3)...
  • Page 36: Drive Unit Alarm

    GSK928TEa Turning CNC System User Manual 4.1.4.4 Drive unit alarm When the system is connected with the alarm output signal of a drive unit and appears Drive unit alarms, the system automatically closes all feed and prompts Z/X/Y drive unit alarms. All axes immediately stop motion, and the program stops running.
  • Page 37: Cnc Working Mode Selection

    Operation Chapter Four System Operation P403_d2=1: the system does not close M03, M04, M08, M32 output signals when the reset key is pressed. 4.2 CNC Working Mode Selection The system uses the working mode key to directly select the all working modes. All working modes can direct switch to get the simple and convenient operations.
  • Page 38: Part Program Catalog Search

    GSK928TEa Turning CNC System User Manual Current program No. 020 EDIT Prog ram length 1KB Upper top Name size remark Name size remark Middle top % 000 % 001 X115 Pop-up window press key prompt] % 0022 X150 Middle [U] enter USB communication...
  • Page 39: Selecting, Creating, Deleting, Renaming And Copying A Part Program

    Operation Chapter Four System Operation 4.3.2 Selecting, creating, deleting, renaming and copying a part program Select, create, delete, rename and copy part programs 【Note】 1) The system executes most %000~%254 programs, 255 program names. The system prompts E160 input program error when the executed program name is more than 254. 2)...
  • Page 40: Deleting All Part Programs

    GSK928TEa Turning CNC System User Manual ④ Press ENTER to delete the part program which program number is input. Press ESC not to execute the deletion operation and return to EDIT working mode. 【Note】 1) The system displays E100 the program to be deleted is not exist when there is no the program to be deleted;...
  • Page 41: Copying A Part Program

    Operation Chapter Four System Operation 【Example】 Example: the current program %000 is renamed to %005 as follows: Press key input: INPUT 5 RENAME . And the renaming is completed. 4.3.2.5 Copying a part program Copy the current program content to another one new and the new becomes the current program as follows: ①...
  • Page 42: Receiving Part Programs(Pc→Cnc, Usb→Cnc, Cnc→Cnc)

    GSK928TEa Turning CNC System User Manual ④ press ENTER to send; ⑤ The external PC or another system are in the receiving mode;(refer to OPERATION, Chapter 5 RS232 and USB System Communication) ⑥ The system outputs the selected programs and displays the sending process till the sending is completed;...
  • Page 43: Txt Part Program Standard Format In Pc

    Operation Chapter Four System Operation ⑥ Press ESC to interrupt the receiving in the course of receiving. Method 2:USB communication; 1) After entering USB communication mode, the system firstly checks U disc, and opens “C928PRO” existed in the U disc and lists “CNCxxx.TXT” file. 2)...
  • Page 44: Part Program Content Input And Edit

    GSK928TEa Turning CNC System User Manual exceed 250 characters, ends with the ENTER key, otherwise, the system prompts the error: Block too long in received programs. 4) The annotation area has Chinese annotation in the block. 5) Max. TXT file length cannot exceed the program stored space limit of the system.
  • Page 45 Operation Chapter Four System Operation all help key explanation. When P416_d0 is set to 1, the system forbids pressing key to edit and modify programs, and prompts the alarm E174:machining programs are locked and are forbidden to modify; when the system edits and modifies the programs, P416_d0 should be set to 0.
  • Page 46: Inputting Program Content

    GSK928TEa Turning CNC System User Manual hp2 key:program edit help message prompt; switch Single/Continuous mode in motion path analog drawing. hp3 key:current program compiling and analog drawing current program graph. hp4 key:MPG controls the cursor moving. hp5 key: System help and part program character string search. If the current program number is 253 or 254, then, this program will be executed.
  • Page 47: Inserting Program Line

    Operation Chapter Four System Operation ② input one line content after the block N0000 is displayed; ③ press ENTER key after inputting one line programs to end the line input; ④ the system automatically creates the next block number and continuously input the program content;...
  • Page 48: Deleting A Character In A Block

    GSK928TEa Turning CNC System User Manual ① Press ALTER, switch the input mode to insert mode, i.e. the cursor is displayed to the down horizontal line; ② Move the cursor to the character following the required insert position; ③ Input the required insert content;...
  • Page 49: Program Stored Space

    Operation Chapter Four System Operation ① press hp6 and the system displays macro character string list; ② select the required input content according to the prompts; 【Example】 Example: press hp6 and then G , the program content input: r = r * r / r , the cursor stops the following of r.
  • Page 50: Hp5 Function

    GSK928TEa Turning CNC System User Manual Edit No.254 program. The system alarms when the edit is wrong; the system saves it to the FLASH area when it is compiled successfully. Press 4 and read No. 254 program: Read No. 254 program saved in FLASH area to the edit buffer zone, and update it.
  • Page 51: Line Number Sort

    Operation Chapter Four System Operation [Input relative arc parameters] [Starting point coordinates] Z: 60 X: [End point coordinates] Z: 40 X: [Circle radius] R: 20 Input the above data, and the system automatically counts the following data: CW circle center 1: Z:...
  • Page 52: Mpg Controlling Cursor Moving

    GSK928TEa Turning CNC System User Manual 4) press to search the character of current program according to the system prompt. The system prompts Searching is completed and there is no character string when there is the character which is needed to search of the current program.
  • Page 53: Hp3 Analog Drawing

    Operation Chapter Four System Operation edit cursor automatically points to the mistaken block. Executing hp3 compiling, the system assumes that the machine coordinate axis takes the current workpiece coordinate position as the starting point, starts the execution from the first block of the current program.
  • Page 54: Program Compiling Result Analysis

    GSK928TEa Turning CNC System User Manual ◆ graph motion path zoom out/in: Press to zoom out or zoom in graph. The operator can see the local area after it is zoomed out. The position and length of scroll bar indicate the position and the covered proportion of visual area in the full graph.
  • Page 55: Program Compound Check Prompt

    Operation Chapter Four System Operation [Program compound check alarm example] : Press hp3, and the current edit program compiling is completed successfully, when the system is switched from EDIT working mode to AUTO working mode, the alarm display is as follows. [Program compound check alarm]...
  • Page 56 GSK928TEa Turning CNC System User Manual In JOG working mode, the system displays in the top right. Press it and the system pops up one window, displaying the operation key catalog in JOG working mode; press it again and the window is closed; directly press other functions and the window automatically closes.
  • Page 57: Coordinate Axis Movement

    Operation Chapter Four System Operation Left top: display tool nose coordinate and machine coordinate; Left bottom: MDI input and alarm prompt area; Right middle: display machine’s current state including spindle, cooling, lubricating, tool post, chuck, tailstock, speed, cutting speed and so on; Pop-up window: display system’s alarm message.
  • Page 58: Step Movement

    GSK928TEa Turning CNC System User Manual Z/Y negative move key(it is Y when indicator is ON) Z positive move key(it is Y when indicator is ON) ◆ Z/Y coordinate axis switch: Press Z/Y SWITCH to the cycle switch of Z or Y operation; Z/Y SWITCH INDICATOR ON indicates Y operation.
  • Page 59: Rapid Traverse Speed Selection

    Operation Chapter Four System Operation 【MPG movement】: the system receives the pulse signal generated by MPG(handwheel) to control the movement of coordinate axis. ◆ preset each movement of scale of MPG: The MPG dial rotates one case, and the coordinate axis moves one step width. The step width has three gears: 0.001mm, 0.01mm, 0.1mm, which can be switched circularly according to the STEP REGULATION.
  • Page 60: Low Speed Feed Speed Selection

    GSK928TEa Turning CNC System User Manual Rapid override is divided into the four gears: 25%, 50%, 75%, 100%. increases to one gear till 100%. reduces one gear till 25%. Z actual traverse speed = P100 x rapid override X actual traverse speed = P101 x rapid override Y actual traverse speed = P102 x rapid override ◆...
  • Page 61: Inputting Field Moving, Setting Feedrate

    Operation Chapter Four System Operation 2) When the feedrate override is 0, the system prompts “Feedrate override is 0”, which indicates the command is in execution state, and the machine slider is in stop state. The slider will move as soon as the override is adjusted to a non-zero value. ◆...
  • Page 62 GSK928TEa Turning CNC System User Manual influenced by the feedrate override. Input: F200; the set feedrate is 200. the system is switched into feed state. Input: F0; the set feedrate is 0, the system is switched into feed state and uses the embedded speed.
  • Page 63: Drive Unit Enabling Control

    Operation Chapter Four System Operation digit serial number to modify or directly execute the operation. 4.4.1.7 Drive unit enabling control Set P416_d4 to 1, continuously press DELETE in JOG and AUTO mode, and the drive unit is closed and the motor is in free state. Press DELETE in the drive unit closing state, and the drive unit is started, and the motor is in working mode.
  • Page 64 GSK928TEa Turning CNC System User Manual Press , and Z execute the machine zero return; Z/Y switch indicator lighting means Y is being executed. Press in JOG Working mode, Z moves to Z machine zero at the selected rapid traverse speed in the zero return direction.
  • Page 65: Creating Machine Coordinate System_Without Machine Zero(No Machine Reference Point)

    Operation Chapter Four System Operation coordinate position of the axis. 【Note】 1) The direction of machine zero return points to the zero-return direction, if this direction is positive, then, the axis should in the negative direction. 2) In the machine zero return, the rapid traverse speed of the coordinate axis is controlled by the rapid override.
  • Page 66 GSK928TEa Turning CNC System User Manual Install the trial cutting workpiece on the machine and select any one tool( generally use the first tool in the machining). 1. Setting X workpiece coordinate: 1) Select the proper spindle speed and start the spindle.
  • Page 67: Setting Program Reference Point

    Operation Chapter Four System Operation 2) Move the tool nose to some reference point(the known reference point coordinates); 3) Continuously press twice DELETE and close the drive unit when the tool nose coordinates are not consistent with the reference point coordinates; 4) Input the field to move and make the tool nose coordinates be consistent with the reference point coordinates(the coordinates change and the actual tool nose does not);...
  • Page 68: Recovering The Workpiece Coordinate System And Program Reference Point

    GSK928TEa Turning CNC System User Manual program reference point return before the corresponding machine coordinates are displayed as the prompt. 4.4.2.6 Recovering the workpiece coordinate system and program reference point In JOG working mode, the workpiece coordinate system and the program reference point have been set.
  • Page 69: Spindle S Command _Gear Shifting Control

    Operation Chapter Four System Operation 1) When the chuck clamps, the system forbids starting the spindle; otherwise, the system alarms ”The chuck clamps and the system forbids starting the spindle”. 2) When the spindle rotates CW, the system forbids the chuck operations, otherwise, the system alarms “The spindle does not stop and the system forbids operating the chuck”.
  • Page 70 GSK928TEa Turning CNC System User Manual 【Operation example】 Select No. 2 gear spindle speed: Input: S 0 2 ENTER ; the system outputs S02 and the system displays the gear state S02 . 【Explanation】 1) When P410_d5 is set to 0, the gear control signal directly outputs by the bit, S range is S00 ~...
  • Page 71: Spindle S_ Speed Control

    Operation Chapter Four System Operation spindle gear by pressing the spindle gear shifting Press once and the spindle speed circularly output according to S01 S04, or S00 ~ ~ (in code output) . When there are four-gear spindle speed, the operator presses three times after S02, and the system is switched from S02 to S01.
  • Page 72 GSK928TEa Turning CNC System User Manual current gear. If not, the system executes the gear shifting as follows: ① Execute one of M41, M42, M43, M44, the value (unit: millivolt)set by P314 (output voltage in the spindle gear shifting) is output to the analog voltage to the spindle servo or the converter.
  • Page 73: Servo Spindle Working State Setting

    After S0 is executed, the analog voltage output is 0V. CNC resets in the emergency stop, the analog voltage output keeps. 4.4.3.4 Servo spindle working state setting The system switches the spindle working mode when the spindle uses the GSK DAP03 servo drive unit. 【Relative parameter】...
  • Page 74: Spindle Orientation Control

    GSK928TEa Turning CNC System User Manual the system set spindle working mode, disappears; in the state, the system forbids Y motion operations, permits the spindle start/stop (Y motion in AUTO working mode causes the alarm). The concrete connections of APO and API signals are referred to CONNECTION.
  • Page 75 Operation Chapter Four System Operation 【M87/M88 execution process】 The execution process of M87 Q or M87 Q H1 is: ① Sents message according to ModBus communication protocol, and waits the delay time set by P342; (if P343 is 99999, or a same value equal to Q has been sent before, this step is skipped);...
  • Page 76: Cooling Control

    GSK928TEa Turning CNC System User Manual 1) “Connection abnormal”: after signal is sent, abnormal response occurs; it may be caused by incorrect setting of P343 or other interferences. 2) “ Unconnected, no response”: after the signal is sent, no response is received; it may be caused by circuit failure or wrong communication baudrate.
  • Page 77 Operation Chapter Four System Operation panel or input T command to execute the tool change control. ◆ Tool change function operation Press once, and the tool post rotates to the next tool number, and the system displays the corresponding tool number ( is set to “Confirm” and the operator presses ENTER to execute the operation).
  • Page 78: Manual Tool Setting Operation

    GSK928TEa Turning CNC System User Manual 5) There are two options for tool offset: move the machine slider or change coordinate system. The method is set by parameter P403_d6. P403_d6 is set to 1: when tool offset is performed, the slider is moved and coordinates are not change;...
  • Page 79 Operation Chapter Four System Operation Modify the specified Z offset, X offset and tool setting in the tool setting operation. Fill in advance the tool radius, imaginary tool nose number because the system must refer to them in tool setting, otherwise, which causes the unexpected result (when the system uses the ball tool, tool radius, imaginary tool nose number should be set to 0.
  • Page 80 GSK928TEa Turning CNC System User Manual 4) Press I , and the system displays Tool setting X ; input the measured diameter vale and press ENTER. 5) The system prompts Confirm tool offset number:XX ; it automatically presets one offset number, and the operator directly presses ENTER when the offset number is consistent with the input.
  • Page 81 Operation Chapter Four System Operation 2. Z tool setting: 1) Start the spindle again, traverse the tool to cut a end face of the workpiece. 2) Z does not move, the operator presses and the system automatically memorizes the tool nose position, and displays the tool setting icon flashing;...
  • Page 82: Hydraulic Chuck Control Function

    GSK928TEa Turning CNC System User Manual press ENTER, i.e. the system completes the tool setting operation of the current tool and automatically creates the tool offset. 【Note】 1) When the system uses the optical tool setting instrument, it must not start the spindle to place the tool setting point to the intersection of tool setting instrument, other operations are the same.
  • Page 83 Operation Chapter Four System Operation After M11 is executed, the system outputs the chuck releasing signal from M11 pin (the output pulse or the level signal is selected by the parameter) and the chuck clamping operation ends without needing the respond check signal; when needing the respond signal, the system waits the chuck releasing in-position;...
  • Page 84: Hydraulic Tailstock Control Function

    GSK928TEa Turning CNC System User Manual the moment, the system cannot start the machining programs; the system recovers the normal state when the chuck operation is executed once again or the system is turned on again. 5) The chuck respond signal consecutive check is to continuously check whether the chuck abnormally releases in the normal or machining state.
  • Page 85 Operation Chapter Four System Operation tailstock backward in-position; after it has checked the tailstock backward in-position signal (interface pin RM78 is at low level and RM79 is at high level) in the set time (P329: M responds check time specifying), otherwise the system prompts “Alarm for tailstock backward in-position respond check overtime ”;...
  • Page 86: Other Option Functions

    GSK928TEa Turning CNC System User Manual alarm(P402_d2=1), the system stops the program machining and closes the spindle when the chuck releases in machining. 6) When the tailstock signal cancels (M80), the tailstock state (M78 or M79) is displayed with the underline, i.e.
  • Page 87: Machine Electricity Delay Power-On Control

    Operation Chapter Four System Operation 2) Automatic lubricating: It is the automatic lubricating at regular time when P330 is set to other except for 0. The system can set Lubricating starting time and Lubricating interval time. After the system is turned on, it executes the lubricating in the time set by P330, then stops the output, executes the cycle lubricating after the set time is performed.
  • Page 88: Safety Door Check Function

    GSK928TEa Turning CNC System User Manual 4.4.9.5 Safety door check function When the system needs the function, the operator should define its output pin in the interface parameter and correctly connects with wiring; the system output the signal in the corresponding pin.
  • Page 89: Spindle Turn Function

    Operation Chapter Four System Operation Sort Command Function Remark Spindle control M03, M04, M05 CW, CCW, stop Function interlock, Cooling ON M08, M09 Cooling ON, OFF state keeping Chuck M10, M11, M12 Clamping, releasing, canceling chuck output signal Lubricating M32, M33 Lubricating ON, OFF Function interlock,...
  • Page 90: Auto Working Mode

    GSK928TEa Turning CNC System User Manual 3) Z/X/Y axis manual tapind speed is restricted by parameter P100, P101, P102 respectively. 4.5 AUTO Working Mode In AUTO working mode, the relative setting or input format and example descriptions are as follows: the required input letter key, or digit key are expressed with the underline;...
  • Page 91: System Working Mode In Auto Working Mode

    Operation Chapter Four System Operation chuck, tailstock, speed, cutting speed and so on; Pop-up window: display alarm message of execution program. Upper top AUTO %001 Continuous Machining time:00:00: Workpiece count:1 0289.850 Pop-up T 01 00 ESP alarm window 0104.060 100% Right middle Left top 0000.000...
  • Page 92: Dry Run And Machining Run Switch

    GSK928TEa Turning CNC System User Manual executes one operation). 4.5.2.2 Dry run and machining run switch Check all content of machining programs in dry run, which can ensure the machining workpiece is not discarded because of some programming data error in the program.
  • Page 93: Running A Part Program From The First Block

    Operation Chapter Four System Operation In AUTO working mode, press T to switch coordinate display and graph display. In graph display mode, press Z to switch tool path display and workpiece solid graph display. 4.5.2.4 Running a part program from the first block After entering AUTO working mode, the system enters the initial state, and the program pointer points to the first block of the current program, and CYCLE START key is pressed to start the program to automatically run.
  • Page 94: Graphic Display Data Definition

    GSK928TEa Turning CNC System User Manual The display as follows: The dynamic coordinates or the dynamic tool nose movement path graph or workpiece contour graph. Current block content. Spindle, cooling, lubricating, tool, speed, chuck, tailstock, and machine miscellaneous function state.
  • Page 95: Inputting Data Of Graph Display

    Operation Chapter Four System Operation 4) When the workpiece dimension is too big, the system selects the proportion zoom in, when it is too small, the system selects the proportion zoom out to get the excellent display effect. 5) Actual range of X/Z offset: -9999~9999 After the system enters the part contour graph, the machining workpiece blank lengths of Z scale graduation line and X scale graduation line are Z length and X length (unit: mm): Z: display proportion x Z grids of workpiece contour graph;...
  • Page 96: Machining Workpiece Count And Timing

    GSK928TEa Turning CNC System User Manual ● Input data (without decimal point) and press to delete the previous data, and then input the new data. Press continuously and the graph data displays the window cycle. ● Scale modification. When the cursor points to scale, press to make the Scale to circularly reduce or enlarge.
  • Page 97: Manual Operation Of Miscellaneous Function

    Operation Chapter Four System Operation Workpiece count and machining time clearing: in initial state, continuously press twice and the workpiece count clears; continuously press twice, and the machining time clears. 4.5.4 Manual operation of miscellaneous function In AUTO working mode, press function keys to execute some miscellaneous function operation of the machine, and the other functions are the same in JOG working mode.
  • Page 98: Mpg Speed Control

    GSK928TEa Turning CNC System User Manual 4.5.5.2 MPG speed control In AUTO working mode, using MPG controls rapid/feedrate override. P402_d1=1: MPG controlling rapid/feedrate override is valid, and the actual feedrate and the rapid speed are as follows: Actual feedrate= F x feedrate override x MPG override...
  • Page 99: External Feed Hold Knob

    Operation Chapter Four System Operation CYCLE STOP: press CYCLE START to continuously execute the program after the cycle is completed and the system pauses. ◆ Pause 1) Press CYCLE START and the system pauses in executing the command. After the system responds, each motion axis decelerates to stop, which Pause is displayed on the bottom-left.
  • Page 100 GSK928TEa Turning CNC System User Manual ◆ feed hold knob introduction: The system has an external interface of feed/spindle hold knob. Move or stop the spindle and the slider when the knob is placed on the different position. Use the knob to control conveniently the starting/stopping of spindle and the slide in debugging the program.
  • Page 101: External Start And Pause Signal

    Operation Chapter Four System Operation 4.5.6.3 External start and pause signal External cycle start/pause signal is valid in AUTO working mode. Whether the external start/pause signal is valid is controlled by P412_7. P412_d7=1: the system external start/pause signal is valid; the input signal is received by ST, SP pin.
  • Page 102: Modifying Tool Compensation Validity In Program Running

    GSK928TEa Turning CNC System User Manual 4) Press OFFSET or press ESC to exit the offset display window after the input is completed. 【Notes】 1)During data inputting, you can switch to AUTO mode display page, and when you switch back, the original input data that have been stored by pressing key ENTER remain the same, you can continue to input data.
  • Page 103: Program Reference Point Return In Auto Working Mode

    Operation Chapter Four System Operation to search the front or the latter one macro variable; press to search the variable in the page up or page down with 7 lines in each page; press to exit, at the moment, the macro variable is displayed in black. 4) In auto initial state, press ENTER and the common variable r100~r199 pointed by the pointer can be modified.
  • Page 104: System Reset And Emergence Stop Signal Processing In Auto Working Mode

    GSK928TEa Turning CNC System User Manual After the system returns to the program zero by manual press key, it automatically points to the first block of the program. At the moment, press CYCLE START and the system starts running the fist block.
  • Page 105: Display Of M Command Execution State In Auto, Manual Mode

    Operation Chapter Four System Operation 3) LCD brightness can be regulated in JOG working mode, and its regulation method is the same with that in AUTO working mode. 4.5.12 Display of M command execution state in AUTO, MANUAL mode The displayed M commands are divided into following 6 groups: M21/22, M23/24, M61/62, M63/64, M65/66 and other M commands: M60, M67~M74, M81/M82/M83.
  • Page 106: Parameter Overview

    GSK928TEa Turning CNC System User Manual PARAMETER Designer M – Datum Co. P000 Z reference point 303.698 X– Move. Para P001 X reference point 203.698 – Z- Driven para P002 Y reference point 0.000 S– Auxiliar P003 ref. point 200.000 T–...
  • Page 107: Entering Operation Level

    Operation Chapter Four System Operation 4.6.1.2 Entering operation level Entering the operation level is as follows: ① Enter the parameter password input window; ② Input the operation password(the system adds one * when one number is input to the password); Press ENTER after the input is completed, i.e.
  • Page 108: Parameter Modification

    GSK928TEa Turning CNC System User Manual 1) Modify P416_d7=0; 2) Press the menu key in any working modes except for PARAMETER working mode; 3) Press PARAMETER to enter the parameter password input window; 4) Directly input the operation privilege password;...
  • Page 109: Parameter Modification

    Operation Chapter Four System Operation 4.6.2.2 Parameter modification Modifying the parameter as follows: ① Search the parameter to modify it according to the above parameter search method. ② Press INPUT, and input the parameter data; or directly input the parameter data. ③...
  • Page 110: Parameter Communication And Standard Format

    GSK928TEa Turning CNC System User Manual 4.6.3.1 Parameter communication and standard format According to the requirement to select the parameter transmission direction, the communication has two kinds: parameter sending and receiving. The parameter receiving includes: PC→CNC, USB→CNC, CNC→CNC; the parameter sending includes: CNC→PC, CNC→USB, CNC→CNC Parameter sending: (operation level: all level) The operator in all level can send the parameter to U or send to PC by RS232 serial.
  • Page 111 Operation Chapter Four System Operation (5) The system prompts the sending is successfully completed after the operation is completed. USB operation:USB→CNC, CNC→USB Press hp6 first, then press U to transmit the data by USB communication mode. The operator selects the transmission direction according to the requirements. When the parameter transmission is executed by U disc, the U disc root catalog needs to create one file “C928PAR”...
  • Page 112: Parameter Draw And Solidifying

    GSK928TEa Turning CNC System User Manual P1880: 0,0,0,0,0,0,0,0,0,0 P1890: 0,0,0,0,0,0,0,0,0,0 P1900: // Machine coordinate of Z axis starting point P1901: // Machine coordinate of X axis starting point P1902: // Machine coordinate of Y axis starting point P1903: // Z pitch compensation interval P1904:...
  • Page 113: System Software Upgrade And Memory Update

    Operation Chapter Four System Operation The system has the parameter initialization function; according to the differences of the matched motor drive unit, the system can execute the different initialization operation; the system matched with DA98 series drive unit should execute the servo initialization, the system matched with DY3 series drive unit should execute the stepper initialization.
  • Page 114: Functional Command Privilege

    GSK928TEa Turning CNC System User Manual must be in the file. The file name format: “DATA”+ file number (3-digit) +“.TXT”. file name range: 0~254. 2) System software upgrade by RS232: The system performs the upgrade by the communication software GSK928_COM.EXE. The system using RS232 transmission communication software is referred to OPERATION, Chapter 5 RS232 and USB System Communication.
  • Page 115: Parameters Related To Zero Return Function

    Operation Chapter Four System Operation 【Z/X/Y program reference point】__reference coordinate parameter P000, P001, P002 This parameter is used to set the position of program reference point. In AUTO/MANUAL mode, the machine returns to this position after program reference point return. The program reference point can be modified by inputting command (in MANUAL mode) or executing G50 command (in AUTO mode).
  • Page 116 GSK928TEa Turning CNC System User Manual the motor mask are taken the zero return check; The deceleration signal installed on the coordinate axis coincides with the zero turn signal, which can influence the zero return precision; the operator should set the offset value to 2mm and avoid the 2mm to execute the check.
  • Page 117: Traverse Speed, Acceleration Time Parameter

    Operation Chapter Four System Operation 【zero setting 2】__bit parameter P407(password class:1) reserved d7__ Z zero return direction d6__ X zero return direction d5__ Y zero return direction 0: positive. // when the deceleration switch is installed on the positive end of the coordinate axis, it is set to 0, and the system positively moves the check zero;...
  • Page 118 GSK928TEa Turning CNC System User Manual 【Rapid feed acceleration/deceleration time of Z/X/Y(ms) 】__ motion parameter P106, P107, P108 P106, P107, P108 define the time of Z, X, Y linearly increasing speed from 0 to 15m/min in MANUAL or AUTO mode (X axis is programmed in diameter). The larger P106, P107, P108 values are, the longest the acceleration processes of Z, X, Y are.
  • Page 119: Parameters Related To Transmission And Compensation

    Operation Chapter Four System Operation 【Delay time when orientation is switched to cutting(ms) 】__Motion parameter P119 If the last command is a rapid positioning command, and the current one is a cutting command, the delay time set in P119 is automatically inserted between these two commands; this parameter is also valid when rapid positioning in the compound commands like G90 and G94 is switched to cutting.
  • Page 120 GSK928TEa Turning CNC System User Manual X: the system outputs the pulse in movement of 0.001mm: multiplication*2/division in radius programming. (the system outputs the pulse in movement of 0.001mm: multiplication/division in diameter programming) . 4) When the system max. pulse output frequency is 511pps/ms, the frequency cannot exceed the value, otherwise, the system alarms in movement.
  • Page 121 Operation Chapter Four System Operation 150 groups of inflection point. 1: constant interval. // called the constant description method, each axis can be input 300 compensation points; the interval between two points is equal. See Section 4.4.3.2 Spindle S command—Gear Shift Control and Section 4.4.3.3 Spindle S Command—Rotation Speed Control for details.
  • Page 122 GSK928TEa Turning CNC System User Manual 1: encoder. // the control signal of spindle gear is the encode output S00~S15. // the parameter and P310 (spindle gear control covered lines) are used together. When the setting is the direct output, each control line controls one gear, and the all gear quantity and P310 quantity are consistent;...
  • Page 123 Operation Chapter Four System Operation X in the formula is the tool nose coordinate value on X axis. When X is less than some value and the calculated spindle speed is less than P304 value, the spindle speed keeps P304 speed to execute the machining.
  • Page 124 GSK928TEa Turning CNC System User Manual and the used high-big control line is used to others. The used line quantity=0, the system does not output. The used line quantity=1, only S01 outputs. S02, S01 The used line quantity=2, only output.
  • Page 125: Parameters Related To Spindle, Cooling

    Operation Chapter Four System Operation green, it means the preset range is reached. Usage: This parameter is valid when inverter spindle or gear-shift spindle is used. When inverter spindle is used, the system compares the programmed speed S with the actual speed.
  • Page 126 GSK928TEa Turning CNC System User Manual P318=0, the line-up tool post installed on the machine does not cover any input/output terminal of the system. P318=1 or 2,the general electronic turret tool post has been installed in the machine; execute the tool change mode 1 or 2.
  • Page 127: Parameters Related To Chuck Tailstock

    Operation Chapter Four System Operation The following parameters are specially for tool change method 3. See Section 3.4.3.4 in CONNCTION for details. 【Tool post worktable output: TZD】__interface parameter P507 This parameter control tool post motor braking device. 【Tool post worktable pregraduation output: TFD】__ interface parameter P508 The parameter controls the pregraduation proximity switch.
  • Page 128: Run And Efficiency Bit Parameter

    GSK928TEa Turning CNC System User Manual 0: valid. // the system has the hydraulic tailstock control function. 1: invalid. // the system forbids M78/M79 without the hydraulic tailstock control function. d3__chuck control output 0: level. // control M10/M11 output in level mode.
  • Page 129 Operation Chapter Four System Operation 1: interpolation traverse. // rapidly position in the proportion mode in G00. d2__arc across high point processing mode 0: precise. // execute the precise processing the backlash in arc across the high point. 1: smooth. // execute the smooth processing the backlash in arc across the high point..
  • Page 130: Relationship Between Path And Run, Efficiency Parameter

    GSK928TEa Turning CNC System User Manual two paths and there is the contour error between the actual path and the programmed path. To avoid the contour error, the operator can insert G04 (delay command) between two blocks or set P401_d4 to 1. At the moment, when the previous block moves to the end point of the block, it decelerates to zero and exactly positions to the end point of the block and then executes the next cutting feed block;...
  • Page 131: Safety And Debugging Bit Parameter

    Operation Chapter Four System Operation acceleration/deceleration processing; when the cutting speed is high, the linearity path is precise and the transition point is smooth. At the moment, the post acceleration/deceleration function does not greatly influence the path precision. P401_ d5=1: G01 does not use the high-speed connection and execute the front acceleration/deceleration processing, and directly executes the post acceleration/deceleration processing.
  • Page 132 GSK928TEa Turning CNC System User Manual // the parameter specifies its using mode when the system has checked the hardware limit alarm signal in the axis motion process. 0: deceleration. // when it is set 0, it meets the hardware limit alarm, the motion axis decelerates to stop, and the coordinates are consistent with the actual position;...
  • Page 133 Operation Chapter Four System Operation 0: invalid. // using MPG to control rapid/feedrate override is invalid in AUTO working mode. 1: valid. // using MPG to control rapid/feedrate override is valid in AUTO working mode. d0__Automatic MPG mode 0: mode 1. // use the mode 1 to control MPG rapid/feedrate override. 1:...
  • Page 134 GSK928TEa Turning CNC System User Manual 0: terminating program. //program terminates when M10 M11 M78 M79 Txx alarm. 1: prompt selection. //the system prompts whether the operator tries again when M10 M11 M78 M79 Txx functions alarm. // When the system meets P401_d3=0 (substep execution for many commands in one block) and P403_d1=1 (prompt in M function alarm), the trial again function is valid.
  • Page 135 Operation Chapter Four System Operation 0: Not prompted // The state change of spindle, chuck and tailstock is not prompted in the system. 1: Prompted // The state change of spindle, chuck and tailstock is prompted in the system. // During AUTO machining, if you want to stop in the madhining process, you need to turn OFF the spindle, and later turn ON it, then, press CYCLE START to continue.
  • Page 136: Motor Drive Bit Parameter

    GSK928TEa Turning CNC System User Manual d0__254 program solidifying limit 0: forbidding. // forbid modifying and solidifying No. 254 program, i.e. forbid modifying the customized command. 1: permitting. // permit modifying and solidifying No. 254 program, i.e. permit modifying the customized command.
  • Page 137 Operation Chapter Four System Operation 1: have. // the external start and pause signals are valid. d6__external feed hold knob 0: none. // the system external feed/spindle hold knob interface is invalid. 1: have. // the system external feed/spindle hold knob interface is valid. d5__pressure low check function 0:...
  • Page 138: Auxiliary Parameter

    GSK928TEa Turning CNC System User Manual The parameter defines the hold pressure low alarm time. (unit: s) 4.6.4.13 Auxiliary parameter __ P413~P416, P333 【Window language 】__bit parameter P413(password level:2) Reserved d 3 Reserved Reserved Reserved d7__window language 0: Chinese. // display in Chinese.
  • Page 139 Operation Chapter Four System Operation 0: close. // close the prompt message in DIAGNOSIS working mode. 1: open. // open the prompt message in DIAGNOSIS working mode. 【Communication interface】__bit parameter P414(password level:2) Reserved Reserved Reserved Reserved Reserved d7__baud rate selection(P414_d6=0 valid) 0:...
  • Page 140 GSK928TEa Turning CNC System User Manual d0__modify machining programs in EDIT working mode 0: permit. // program lock function is invalid, permit modifying the machining program on the operation panel in EDIT working mode. 1: forbid. // program lock function is valid, forbid modifying the machining program on the operation panel in EDIT working mode, otherwise, the system alarms.
  • Page 141: Interface Parameter

    Operation Chapter Four System Operation reserved reserved This parameter set whether the recorded alarm message is to be displayed or not; when it is set to 0, alarm is displayed; messages for program change are all displayed; the displayed contents are: d7__ display parameter/tool offset : // Displays all alarms in parameter/tool offset mode;...
  • Page 142: Variable Initial Value

    GSK928TEa Turning CNC System User Manual When P511 SAGT is set to 5, SAGT covers the input interface UI05; UI05 pin inputs the safety door check function. When P506 M320 is set to 9, M320 covers the output interface UO09; UO09 pin outputs the lubricating control function.
  • Page 143: Motion Parameter List

    Operation Chapter Four System Operation P007 program reference point 170.000 P008 program reference point 120.000 P009 Z tool positive(tool nose) software limit 8000.000 P010 Z tool negative software limit -8000.000 P011 X tool positive software limit 8000.000 P012 X tool negative software limit -8000.000 P013 Y tool positive software limit...
  • Page 144: Auxiliary Parameter List

    GSK928TEa Turning CNC System User Manual P202 Y backlash 0.000 P203 command pulse multiplication ratio P204 Z command pulse division coefficient P205 command pulse multiplication ratio 1~99999 P206 X command pulse division coefficient P207 command pulse multiplication ratio P208 Y command pulse division...
  • Page 145: Bit Parameter

    Operation Chapter Four System Operation P331 Automatic lubricating interval 0~99999.999 time(s) P332 Durable pressure low alarm 0.001 ~ time(s) 99999.999 P333 Program line number automatic 0~100 interval P336 G76 tool angle P degree 0.000 0~99.000 P337 G76 time of finishing L 1~99 P338 cutting...
  • Page 146 GSK928TEa Turning CNC System User Manual P505 MDLY Machine electricity delay Power-on control signal P506 M320 Lubricating control Control lubricating switch switch on machine P507 Tool post worktable Applied SWD120, brake output AK31, SBWD-80 tool post P508 Tool post worktable...
  • Page 147: Variable Initial Value List

    Operation Chapter Four System Operation 2) Bit parameter P410_d6 =0:when spindle S gear shifting controls; gear shifting in-position signal M41I, M42I, M43I, M44I interfaces are invalid. 4.6.5.7 Variable initial value list Parameter number Parameter Parameter Initial User range level name value backup P600~P639...
  • Page 148: Parameter List Related To Command Forbidden

    GSK928TEa Turning CNC System User Manual 4.6.5.9 Parameter list related to command forbidden Some command names related to some parameter setting are forbidden; once the parameter setting makes the command name forbidden conditions are created, the system forbids all corresponding commands and functions. Parameters which are related to the command forbidden...
  • Page 149: Parameter List Related To Input Interface Release

    Operation Chapter Four System Operation 4.6.5.11 Parameter list related to input interface release The parameter setting can ensure the interfaces are not used for the standard signals, at the moment, the interface release can be used for the general input interface; the interface parameters can be defined to the released input interface.
  • Page 150: Tool Offset Value Search

    GSK928TEa Turning CNC System User Manual tool setting record. The operator can make the number of tool offset groups and the total number of used tools the same through manual tool setting. The other tool offset data can only be input from the keyboard.
  • Page 151: Offset Value In Each Group Clear

    Operation Chapter Four System Operation Absolute input of tool offset data: 1) Select OFFSET working mode. 2) Press to move the highlight to the required tool offset number; or use the search method to find out the required tool offset number; press to move the highlight to the required Z offset value, X offset value, R tool radius, T tool shape, S tool setting record.
  • Page 152 GSK928TEa Turning CNC System User Manual number (3-digit)+ “.TXT” ten characters. The file number cannot be more than 254, otherwise, the system does not list it when it reads U disc. The tool offset file must be placed in C928OFT file.
  • Page 153: Offset Data Clear

    Operation Chapter Four System Operation 4.7.4.2 Offset data clear P416_d5=0: the system permits to clear all offset value in OFFSET working mode, and the operators first presses hp6, and then z to clear all offset data. 4.8 Diagnosis Working Mode In DIAGNOSIS working mode: the system real-time checks and displays the input/output interface state, spindle speed, encoder lines.
  • Page 154: Interface Signal Name Display Explanations

    GSK928TEa Turning CNC System User Manual 4.8.2 Interface signal name display explanations The system has 23-channel switching input signals, 18-channel switching output signals; each signal has one name, which means to be the signal definition. General signal name: the input signal names are UI01~UI32, the output signal names are UO01~ UO32, each signal corresponds to one pin.
  • Page 155: Spindle Encoder And Spindle Speed Check

    Operation Chapter Four System Operation displayed in red; and it is the same with the current value, it is displayed in yellow. 【Note】 When the diagnosis output interface operation is used in the system debugging, the parameter password level is more than 2 to perform the operations. 4.8.6 Spindle encoder and spindle speed check The system can check and display the pulse per rev of the spindle encoder, and the check result automatically displays the encoder lines.
  • Page 156: Alarm Record Display

    GSK928TEa Turning CNC System User Manual 1) Key hp6 is not advised to use. For security, the memory and version updating can only be done when the password 2) level is above 2. 4.8.7.1 Alarm record display In DIAGNOSIS mode, press key hp6, then, press 0, the alarm record is displayed; shown in fig.
  • Page 157: Alarm Record Search

    Operation Chapter Four System Operation of power on is 999. 3) The current alarm record is highlighted and the scroll bar on the right side of the screen shows the current position among all the alarm records. 4) Alarm record is a special search function; do not use it in normal circumstances. 4.8.7.2 Alarm record search The alarm record search is to find a specified alarm record, to view some identical alarms and to count the total number of record that is equal to the current alarm number.
  • Page 158: Machine Miscellaneous Function Control

    GSK928TEa Turning CNC System User Manual 2. Through RS232 interface The transmission of alarm record through RS232 interface is described in Chapter 5 RS232 and USB System Communication. 4.8.8 Machine miscellaneous function control Operate the miscellaneous function keys on the operation panel instead of the input commands in DIAGNOSIS working mode to execute the machine miscellaneous function.
  • Page 159: Chapter 5 Rs232 And Usb System Communication

    Operation Chapter Four System Operation Chapter 5 RS232 and USB System Communication The system transmits part programs, system parameters, system software, offset and so on by RS232 and USB interface; the concrete operation methods of the system and the part program transmission are referred to OPERATION, 4.3.3 EDIT Working mode;...
  • Page 160: Communication Between Cnc And Cnc

    For being convenient to the user, the system permits the mutual data transmission between two CNC systems (they are both GSK928TEa), the CNC system to send the data is the sender, and the one to receive the data is the receiver as follows:...
  • Page 161: Usb File Catalog Requirements

    Operation Chapter Five System Communication at the moment, the system displaying USB icon disappears, and then the user can pull out the U disc from USB interface, otherwise, the mistaken operation damages the system hardware and the U disc. 2) Must not pull out the U disc when its indicator flashes, because it is reading or writing the data, otherwise it can cause hardware damage or data loss.
  • Page 162 GSK928TEa Turning CNC System User Manual...
  • Page 163: Programming

    Programming Chapter One Programming Fundamental PROGRAMMING Chapter 1 Programming Fundamental The automatic machining of CNC machine is the course of edited part programs automatically running. The programming is defined that the drawing and the technology of machining workpiece are described with CNC language and are edited to the part programs. Here describes the definition of command and the programming mode of CNC part programs.
  • Page 164: Machine Coordinate System, Machine Zero

    GSK928TEa Turning CNC System User Manual 2) When G41 programming based on Fig.1-1,Fig. 1-2 uses G42 programming; when G42 programming based on Fig.1-1, Fig.1-2 uses G41 programming. 1.2 Machine Coordinate System, Machine Zero Machine coordinate system is reference for the system to count coordinates, and is fixed on the machine.
  • Page 165: Programming Coordinate

    Chapter One Programming Fundamental 1.6 Programming Coordinate Programming coordinate is for workpiece coordinate system. GSK928TEa programming uses absolute coordinates (X, Z) , incremental (relative) coordinates(U, W) or compound coordinates(X/W, U/Z) . 1.6.1 Absolute Coordinate Values The absolute coordinate value is the distance to the coordinate origin, i.e. the coordinate position of the tool traversing to the end point as Fig.
  • Page 166: Compound Coordinate Values

    X and Z are link axes, Y moves alone and so GSK928TEa belongs 2 axes link CNC system. The system includes linear, circular and thread interpolation function.
  • Page 167 Programming Chapter One Programming Fundamental cutting. For thread interpolation, the feed axis rotates along with the spindle, the long axis moves one pitch when the spindle rotates one rev, and the short axis and the long axis directly interpolate.
  • Page 168: Chapter 2 Program Structure

    GSK928TEa Turning CNC System User Manual Chapter 2 Program Structure CNC command set edited according to the requirement of machine moving is named as program. According to the sequence of command, the tool traverses along the straight line and the circular arc, or the spindle starts/stops, cooling is ON/OFF.
  • Page 169: Block

    Programming Chapter Two Program Structure number is a line number of block number which is automatically created and also manually input and modified. A block number consists of the letter N and the following 4-digit integer(range: 0000-9999) . Block sequence can be at will, its interval also can be unequal. It is suggested to increase or decrease the block number progressively based on programming sequence in order to conveniently search or analyze programs.
  • Page 170: Block Skip Symbol And Comment

    GSK928TEa Turning CNC System User Manual but it is necessary to input the blank space manually by user when this system cannot distinguish words. 2) A word can be placed on any position in a block. 2.5 Block Skip Symbol and Comment Insert skip symbol “/”...
  • Page 171 Programming Chapter Two Program Structure Program name %020 [ Edit ] %020 Column 15 Line 8 Total lines 10 Length 1KB (Program comment) ; 2008.12.12 EDIT LSL N0010 G50 X0 Z0 Blank space before block Skip symbol of block Word /N0020 G1 X100 Z100 F200 N0030 G2 U100 W50 R50 F250...
  • Page 172: Chapter 3 Mstf Commands And Functions

    GSK928TEa Turning CNC System User Manual Chapter 3 MSTF Commands and Functions This chapter introduces in detailed all MSTF functions and explanations of GSK928TEa. 3.1 M — Miscellaneous Function (Command List) M function is used to control some operations ON/OFF of machine and run sequence of machine program, and consists of address symbol M and its following two-digit integer.
  • Page 173: M00 - Pause

    Programming Chapter Three MSTF Commands and Functions Set permissive operation state of Y Set inhibited operation state of Y Spindle orientation control See Section 4.4.3.5 in OPERATION for details. Cancel spindle orientation control Refer to PROGRAMMING, Chapter 10 Customized M60~M74 Customized commands Command Programming Control according to input signal state...
  • Page 174: M30 - End Of Program Spindle Off Cooling Off

    GSK928TEa Turning CNC System User Manual L is the cycle machine times(when L is equal to 3, the actual machined workpiece is 4PCS) The system defaults the limitless cycle machine when L is omitted. M20 indicates that the program ends and the system returns to the first block to execute repetitively, and is used when the system or machine is checked.
  • Page 175: M32, M33 - Lubricating On/Off

    Programming Chapter Three MSTF Commands and Functions 【Explanation 】 M11 is valid and M11 output is invalid when the system is turned on. The parameter can set M10/M11 to be valid/invalid, to be checked or not, to be pulse or level control output, and to be inner or outer control mode.
  • Page 176: M97 - Program Transfer

    GSK928TEa Turning CNC System User Manual P — inlet block number for calling program. The leading zero of the block can be omitted. Q — call last block number. The leading zero can be omitted. L — call times. Omit L or call it one time when L is 1. L value is 1~9999 times.
  • Page 177: M98, M99 - Subprogram Call And Subprogram Return

    Programming Chapter Three MSTF Commands and Functions N0080 M99 N0090 M02 Execute N0050 to directly do N0090 instead of N0060. 3.1.13 M98, M99 — Subprogram call and subprogram return 【Command format 】 P **** L ** 【Field】 P — block which is in subprogram. Leading zero of the block number can be omitted. L —...
  • Page 178: M21, M22, M23, M24 -User Output Control

    GSK928TEa Turning CNC System User Manual Two programming methods as Fig.3-1: Method 1 Method 2 N0010 G00 X100 Z50 N0010 G00 X100 Z50 N0020 M03 S01 N0020 M03 S01 N0030 G0 X50 Z15 F500 N0030 G0 X50 Z15 F500 N0040 M98 P0060 L5...
  • Page 179: M91, M92, M93, M94 - User Input

    Programming Chapter Three MSTF Commands and Functions 3.1.15 M91, M92, M93, M94 — User input 【Command format】 【Field】 P—block which skips to the target block. It does not skip when P is omitted. The leading zero of the block specified by P can be omitted. 【Explanation】...
  • Page 180: M47, M48 - Set Spindle Working State

    GSK928TEa Turning CNC System User Manual 3.1.16 M47, M48 — Set spindle working state 【Command format】 M47 ; M48 ; 【Explanation】 See OPERATION, 4.4 JOG Working Mode. 3.1.17 M87, M88 — Spindle orientation control 【Command format】 M87 ; M88 ;...
  • Page 181: M81-Control According To Input Signal State

    Programming Chapter Three MSTF Commands and Functions M82 Q17.0 ; UO17 pin outputs low level (conducted) M82 Q17.1 ; UO17 pin output high level (high-impedance) M82 Q17.0 D3 ; UO17 pin outputs low level, and output cancelled after delay time D. M82 Q17.0 I8.0 ;...
  • Page 182: Gear Shifting Controlling Spindle Motor

    GSK928TEa Turning CNC System User Manual 1) Spindle speed switch value control mode: Sx or Sxx, the system outputs the gear signal to the machine to realize the gear shift of spindle speed. 2) Spindle speed analog voltage control mode: Sxxxx specifies the actual speed, and outputs 0~10V analog voltage signal to spindle servo device or converter to realize the spindle speed change.
  • Page 183: T Function - Tool Function

    Programming Chapter Three MSTF Commands and Functions Parameters are related to the spindle speed analog voltage control as follows: Data parameter P305: max. spindle speed of constant surface speed; Data parameter P304: lowest spindle speed of constant surface speed; Data parameter P300 ~ P303:max. speed of spindle in the spindle gear 1 ~ 4 (corresponding to M41~M44).
  • Page 184: Tool Offset Execution Mode-Moving Slide

    GSK928TEa Turning CNC System User Manual 3.4.1 Tool offset execution mode-moving slide When T command is executed, the system executes the tool change to T tool, and executes its tool compensation, at the moment, modifies the tool nose coordinates. The system uses two methods.
  • Page 185: F Function - Feedrate Function

    Programming Chapter Three MSTF Commands and Functions 2) To improve the machining efficiency, T command and G0 must be in the same block. For example, 0 X100 Z200 T0202. 3) Adding the tool compensation to program command value is executed when G0/G1 and the tool compensation command are in the same block.
  • Page 186 GSK928TEa Turning CNC System User Manual The system supplies 16 steps for spindle override (0%~150%, increment of 10%). The feed override key on the system panel can regulate real-time, the actual feedrate override steps can be regulated in 0~150% and is reserved even if the system is switched off. The feedrate override regulation is referred to OPERATION, 4.4.1.5 JOG Working Mode.
  • Page 187: Chapter 4 G Commands And Functions

    Programming Chapter Four G Commands and Functions Chapter 4 G Commands and Functions Here describes the functions and the explanations of all G commands of the system 4.1 G00 —Rapid Traverse (Positioning) The tool rapidly traverses to the specified position in G00. 【Command format】...
  • Page 188: G01 - Linear Interpolation

    GSK928TEa Turning CNC System User Manual (interpolation movement mode)simultaneously in G00 in the proportion mode. P400_d3=0, the alone movement mode is executed as follows(taking an example of Z) ① Raising speed stage: Z raises speed at the initial speed of P103;...
  • Page 189 Programming Chapter Four G Commands and Functions 【Field】 X, Z, Y: absolute coordinates of end point; U, W, V: relative movement from starting point to end point. F: cutting feedrate. F value is modal, and can be omitted when it is not changed. At the same time, it is controlled by the feedrate override.
  • Page 190: G02, G03, G05 -Circular Interpolation

    GSK928TEa Turning CNC System User Manual 4.3 G02, G03, G05 —Circular interpolation 【Command format】 G02 Z(W)_ X(U)_ I_ K_ F_ ; circle center coordinates programming, CCW arc G02 Z(W)_ X(U)_ R_ F_ ; arc radius program, CCW arc G03 Z(W)_ X(U)_ I_ K_ F_ ; circle center coordinates programming, CW arc G03 Z(W)_ X(U)_ R_ F_ ;...
  • Page 191 Programming Chapter Four G Commands and Functions Table 4-1 Field Specified content Meaning Arc rotation direction CCW arc in front tool post coordinate system/ CW arc in rear tool post coordinate system Arc rotation direction CW arc in front tool post coordinate system/ CCW arc in rear tool post coordinate system Absolute coordinate Absolute coordinates of arc end point...
  • Page 192 GSK928TEa Turning CNC System User Manual G03 X..Z..I..K..F..; G02 X..Z..I..K..F..; G03 X..Z..R..F..; G02 X..Z..R..F..; (Absolute value) (Absolute value) Center point of (Diameter programming) ( programming) Diameter Center point of Fig. 4-4 circle coordinate definition G05: I, K specify the coordinates of arbitrary point on the arc. Three points consist of one circle: starting point, end point and arbitrary point on arc as Fig.
  • Page 193 Programming Chapter Four G Commands and Functions 5) Using K, I programming in G02, G03, the system checks the current coordinates(starting point), end point coordinates and circle center coordinates; when the end point is not on the circle, and Z deviation is more than 0.005mm or X deviation is more than 0.01mm, the system alarms: Distances between E238 circle center to two point are not equal.
  • Page 194: Chamfering Function

    GSK928TEa Turning CNC System User Manual 【Example 2】 Absolute programming: N0000 G0 X18 Z0 ; N0010 G02 X30 Z-15 R20 F100 ; N0020 M30 Relative programming: N0000 G0 X18 Z0 ; N0010 G02 U12 W-15 R20 F100 ; N0020 M30 Fig.
  • Page 195 Programming Chapter Four G Commands and Functions 2) Linear to circular Command format: G01 X(U)_ Z(W)_ L_; G02/G03 X(U)_ Z(W)_ R_; G01 X(U)_ Z(W)_ L_; G02/G03/G05 X(U)_ Z(W)_ I_ K_; Command function: insert one straight line between the linear and circular interpolation blocks. 3) Circular to circular Command format: G02/G03 X(U)_ Z(W)_ R_ L_;...
  • Page 196: Circular Chamfering

    GSK928TEa Turning CNC System User Manual 4.4.2 Circular chamfering Circular chamfering: insert one circular between linear contours, circular contours, linear contour and circular contour, the circular and the contour line are transited by the tangent. The command of circular chamfering is D, and the data behind the command is the radius of chamfering circular. The circular chamfering must be used in G01, G02, G03 or G05.
  • Page 197: Special Cases

    Programming Chapter Four G Commands and Functions G02/G03/G05 X(U)_ Z(W)_ I_ K_; G02/G03/G05 X(U)_ Z(W)_ I_ K_ D_; G02/G03/G05 X(U)_ Z(W)_ I_ K_; G02/G03/G05 X(U)_ Z(W)_ I_ K_ D_; G02/G03 X(U)_ Z(W)_ R_; Command function: insert one circular between two circular blocks, the inserted circular is tangent to the two circular blocks, and the radius is the data behind the command address D.
  • Page 198 GSK928TEa Turning CNC System User Manual chamfering straight line which is formed by the interpolation connection is L3, CNC alarms when the chamfering straight line length L is bigger than L3 and other end of L is not in the...
  • Page 199: Chamfer Supplementary Explanation

    Programming Chapter Four G Commands and Functions C. The circular chamfering function is invalid when the linear and the circular, or the circular and the linear are tangential D. The circular chamfering function is invalid when one circular and another one are tangential. The circular chamfering function is valid when the circular tangency is as follows: 4.4.4 Chamfer supplementary explanation 1) The chamfer function is invalid when D, L is less than 0.01;...
  • Page 200: G33 -Thread Cutting

    GSK928TEa Turning CNC System User Manual retraction groove, there is great pitch error in the thread cutting start and end when the system executes X, Z acceleration/deceleration, so the system leaves the thread lead length and the tool retraction distance in the actual starting point and the end.
  • Page 201 Programming Chapter Four G Commands and Functions H_d1: it is continuous thread machining raising/reducing speed mode, and the system default to zero; H_d1 = 0: in continuous thread cutting, between the neighboring two threads, the axis that performs thread cutting reduces speed from the machining speed to the initial speed, and then raises speed to the thread machining speed.
  • Page 202 GSK928TEa Turning CNC System User Manual ⑦ P403_d0=0: the system does not check whether the spindle speed is stable before the thread machining. P403_d0=1: the system checks whether the spindle speed is stable before the thread machining. 【G33 execution process】...
  • Page 203 Programming Chapter Four G Commands and Functions Fig. 4-8b G33 execution path 2 【Explanation】 1) G33 can machine metric/inch constant straight, taper and outer thread. 2) In the spindle rotating clockwise, the positive cutting is right-hand thread, and the negative is the left-hand thread, and the spindle rotates counterclockwise, they are reverse.
  • Page 204 GSK928TEa Turning CNC System User Manual is, the bigger the pitch is; the longer the acceleration time is; the lower the initial speed is, the smaller I value is, worse the thread run-out effect is. 6) When the previous block and the current one are the thread cutting command, the system does not detect the thread head signal (only one per revolution) but directly starts the cutting feed.
  • Page 205 Programming Chapter Four G Commands and Functions 【Example】 1) G33 axial straight thread: as Fig. 4-9 Fig. I sign decides the direction of the thread run-out; there is no the thread run-out when I is omitted; Example:G00 X100 Z100 G33 W-40 K3 I5 P2 ;...
  • Page 206 GSK928TEa Turning CNC System User Manual P is negative; W sign decide the direction of the thread run-out; I sign is invalid; Example:G00 Z100 X20 G33 U20.7 W-8.3 K3 I1.6 P-2 ; end point(Z90.10,X40.70) 4) G33 end face straight thread: as Fig. 4-12 Fig.
  • Page 207: G34 - Variable Pitch Thread Cutting

    Programming Chapter Four G Commands and Functions 4.5.2 G34 — variable pitch thread cutting 【Command format】 G34 X(U ) _ Z(W) _ P(E) _ K_ I_ Q_ R_ H_ ; variable pitch thread cutting G34 Z(W) _ P(E) _ K_ I_ Q_ R_ H_ ; variable pitch axial straight thread cutting G34 X(U ) _ P(E) _ K_ I_ Q_ R_ H_ ;...
  • Page 208: G32 -Tapping Cycle

    GSK928TEa Turning CNC System User Manual 1.When the previous block is G34, and the current is also G34, the two need to check the thread head signal (one per rev). 2.Bit parameter H definitions in G34 and G33 are different.
  • Page 209: G50 - Setting A Workpiece Coordinate System

    Programming Chapter Four G Commands and Functions 【Relative parameters】 parameters related to G32: P100, P102, P103, P105, P106, P108, P112, P113, P114. 【Explanation】 G32 Z tapping cycle execution process: Spindle rotation starts; Z axis infeed tapping. ① Close the spindle. ②...
  • Page 210: G51 - Recovering Workpiece Coordinate System Setting

    GSK928TEa Turning CNC System User Manual After the system executes G50, the front of the machine coordinates of the corresponding axis has green icon , which is taken as the program reference point return prompt. The coordinate system created by G50 is taken as the workpiece coordinate system. After the coordinate system is created, the position of absolute coordinate in the following command is the coordinate values in the coordinate system.
  • Page 211: G26 - X, Z, Y Reference Point Return

    Programming Chapter Four G Commands and Functions previous workpiece coordinate system and the program reference point in Jog working mode and Auto workpiece mode till it is replaced. 4.9 G26 X, Z, Y Reference Point Return — return to the program reference point through the middle point, rapidly traverse in G00. 【Command format】...
  • Page 212 GSK928TEa Turning CNC System User Manual G28 X(U) _ ; X rapidly moves to machine zero through the middle point and other axes do not move G28 Y(V) _ ; Y rapidly moves to machine zero through the middle point and other axes do not move 【Field】...
  • Page 213: G30

    Programming Chapter Four G Commands and Functions 4.11 G30 — 2 Program Reference Point Return 【Command format】 P2 Z(W) _ X(U) _ ; Z/X rapidly moves to execute the 2 program reference point return through the middle point P3 Z(W) _ X(U) _ ;...
  • Page 214: G96 -Constant Surface Speed Control, G97 -Constant Surface Speed Cancel

    GSK928TEa Turning CNC System User Manual 【Explanation】 1) G04 cannot be in the same block with other command except for S, F command. 2) In G04, press CYCLE START and the dwell ends and the system orderly executes the next command.
  • Page 215 Programming Chapter Four G Commands and Functions the axes of spindle (rotary axis of workpiece), otherwise, there is different between the actual surface speed and the defined one. In G96, G50 S_ can limit max. spindle speed (r/min). The spindle actual speed is the limit value of max.
  • Page 216: Single Canned Cycle

    GSK928TEa Turning CNC System User Manual cutting is valid in machining the arc and the straight line in the course of machining. 12) In Jog working mode, move X coordinate in feed state (rapid/feed indicator OFF) in G96, G96 is valid, the spindle speed changes along X coordinate value, and is invalid in rapidly feed state(rapid/feed indicator ON).
  • Page 217: G90 -Outer Cylinder Face Turning Cycle (Axial Cutting Cycle)

    Programming Chapter Four G Commands and Functions 4.14.1 G90 —outer cylinder face turning cycle (axial cutting cycle) 【Command format】 G90 Z(W) _ X(U) _ R_ F_ ; inner/outer cylinder face turning cycle; X(U) _ ; G90 cycle consecutive command; cycles once G90 contour.
  • Page 218 GSK928TEa Turning CNC System User Manual B when the system uses the relative coordinates. W sign is determined by Z from B to C. In taper cutting cycle, R is determined by X from C to B. 3) In programming, A B C D must consist orderly of one quadrangle or a triangle; i.e. B, C must be the same side of the linearity AB, otherwise, the system alarms(Fig.
  • Page 219 Programming Chapter Four G Commands and Functions X from A to B is positive, so U>0; X from A to B is positive, so U>0; Z from B to C is negative, so W<0; Z from B to C is negative, so W<0; X from C to B is negative, so R<0.
  • Page 220: G92 -Thread Cutting Cycle

    GSK928TEa Turning CNC System User Manual 4.14.2 G92 —Thread cutting cycle G92 executes the thread cycle cutting. The system executes the thread cycle cutting from the starting point, and finally returns to the starting point. 【Command format】 G92 X(U ) _ Z(W) _ P(E) _ K_ I_ R_ L_ H_ ;...
  • Page 221 Programming Chapter Four G Commands and Functions H_d1=1 in G92: When the run-out is performed using I, K linkage mode, the conditions of precession are the same as those of run-out. H_d1=0 in G92: When the run-out is performed respectively using I, K rapid traverse mode, the conditions of precession differ from those of run-out.
  • Page 222 GSK928TEa Turning CNC System User Manual 【Explanation】 1) It is necessary to execute the cutting feed many times, at the moment, only alter X coordinate value of end point of cutting feed (or the increment value compared to the starting point). The coordinate position is still on the starting point when the thread cycle ends.
  • Page 223 Programming Chapter Four G Commands and Functions Fig. 4-23 G92 thread cutting tool path G92 thread cutting programming forms: (diameter programming) 1)G92 axial straight thread: P is positive; R=0; U<0; The thread run-out is in the positive direction when I is positive;...
  • Page 224 GSK928TEa Turning CNC System User Manual 5)G92 end face thread: P is negative; R=0; The thread run-out is in the positive direction when I is positive; Example:G00 Z100 X10 G92 W-30 U80 K5 I2.5 P-2 W-31.5 W-32 The programming example of G92 thread precession function machining is as follows: G92 axial precession straight thread: P is a positive value;...
  • Page 225 Programming Chapter Four G Commands and Functions Example:G00 Z100 X100 G92 W-60 U-50 R-10 K3 I6 P2 U-50.5 U-51 Fig. 4-25 3) G92 end face taper thread: as Fig. 4-26 P is negative; R sign determines the direction of the thread run-out; I sign is invalid. Example:G00 Z100 X10 G92 W-10 U60 R10 K3 I1.5 P-2 W-10.5...
  • Page 226 GSK928TEa Turning CNC System User Manual Fig. 4-27 5) Compound example:as Fig. 4-28 A(45,5) a inch straight thread b taper outer thread Rapid feed Cutting feed Fig. 4-28 Example 1: Metric straight thread as Fig. 4-28 a.(G1 :11 teeth,D=41.910, D2=40.431, D1=38.952)
  • Page 227: G94 -Inner/Outer End Face (Taper) Turning Cycle

    Programming Chapter Four G Commands and Functions 4.14.3 G94 —Inner/outer end face (taper) turning cycle 【Command format】 G94 Z(W) _ X(U) _ R_ F_ ; end point coordinate. The coordinates of two axes must be given and the incremental coordinates cannot be zero. Z(W)_ ;...
  • Page 228 GSK928TEa Turning CNC System User Manual 2) There is the alone Z(W) in the cycle consecutive command; the next block of the consecutive command can follow the consecutive command; when the next block is not the alone Z(W) but other G command, the cycle is cancelled; when it is not the alone Z(W) but M,S,T, the system prompts the alarm message.
  • Page 229: G74 -Deep Hole Machining Cycle On End Face

    Programming Chapter Four G Commands and Functions Example 1:Fig. 4-31a, the first feed= -5 mm, the second feed= 1.5 mm, F=80 mm/min, and its programming as follows: N0010 G00 X62 Z45 ; rapidly position to A point N0020 G94 X25 Z40 F80 ;...
  • Page 230 GSK928TEa Turning CNC System User Manual Fig. 4-33 G74 cycle- deep hole drilling cycle(R=1) 1. Z feeds at F speed from A to B. 2. Z returns to A at the rapid traverse speed. 3. Z feeds to C at the rapid traverse speed.
  • Page 231: G75 -Grooving Cycle

    Programming Chapter Four G Commands and Functions 【Relative parameter】 In G74, the relative parameter of rapid traverse is referred to G00, the cutting feed is referred to G01. 【Note】 1) In G74, the system is not relative to the tool width, the end point X should be the actual subtracting or adding the tool width(it is determined by the tool infeed direction).
  • Page 232 GSK928TEa Turning CNC System User Manual I, K, E:0~9999.999mm F:0.001mm/min~15000mm/min 【Explanation】 G75 grooving cycle process as Fig. 4-35: ① X feeds the distance I from A point at F speed. ② X rapidly retracts the distance K. ③ X feeds the distance I+K at F speed.
  • Page 233: Compound Cycle

    Programming Chapter Four G Commands and Functions 【Example】 Fig. 4-36 grooving cycle: tool width= 5 mm, tool infeed once= 6 mm, retracting= 2mm once, offset= 5 mm once,F=150 mm/min. N0010 G0 X125 Z100 ; position to the starting point; N0020 G75 X80 Z35 I6 K2 E5 F150 ;...
  • Page 234 GSK928TEa Turning CNC System User Manual ◆ G71 — axial roughing cycle G71② is called the axial roughing cycle command to realize the compound cycle roughing of one group of slop command group. The system executes the gradual roughing along the axial(called sidestep roughing), and execute the cutting along the command group path(called as contour first turning), and at last returns to the initial point, and the roughing is completed.
  • Page 235 Programming Chapter Four G Commands and Functions machine the shape described by the final path. ⑧ Last, Z rapidly returns to starting point, and X rapidly returns to the starting point. 【Relative parameters】 In G71, the relative parameter of rapid traverse is referred to G00, the cutting feed is referred to G01. 【Explanation】...
  • Page 236 GSK928TEa Turning CNC System User Manual Fig. 4-38 【Example】 As Fig. 4-39: rod Φ82,tool infeed = 4 mm once, tool retraction= 2.5 mm once, F= 60mm/min N0000 G00 X115 Z155 ; position to the starting point N0010 M3 S02 ; start the spindle, set to the high speed N0020 M8 ;...
  • Page 237 Programming Chapter Four G Commands and Functions G71 U_ W_ ; specify roughing offset value; U— X offset value; U:-9999.999mm~9999.999mm; W— Z offset value; W:-9999.999mm~9999.999mm. 【Command ③ format and definition】 G710 X(U) _ P_ Q_ F_ ; G710 finishing Or G710 ;...
  • Page 238: G72 -End Face Roughing Cycle

    GSK928TEa Turning CNC System User Manual Fig. 4-40 4.15.2 G72 —End face roughing cycle Using the command can realize the compound cycle cutting of one group of slope command collection. The system firstly starts from the starting point to rough the blank along the axial, and then cut) along the command group path, and at last returns to the starting point, and the roughing is completed.
  • Page 239 Programming Chapter Four G Commands and Functions P, Q:1~9999 F:0.001mm/min~15000mm/min 【Relative parameter】 It is the same that of G71. 【Explanation】 G72 is to cut the blank according to the tool parallel to X. Other explanations are the same those of G71. 【Command execution process】...
  • Page 240 GSK928TEa Turning CNC System User Manual 【Example】 Fig. 4-42 G72 cutting example As Fig. 4-42 : rod Φ163: tool infeed 5mm once, tool retraction 3 mm once, F=80mm/m N0000 G00 X180 Z50 ; position to the starting point N0010 M3 S02 ;...
  • Page 241: G73 - Closed Cutting Cycle Command Group

    Programming Chapter Four G Commands and Functions 【Command ③ format and meaning 】 G720 Z(W) _ P_ Q_ F_ ; G720 finishing Or G720 ; consecutive word being ignored means to be consistent with the roughing command ② Z(W) — Z coordinate value of starting point of finishing contour. P,Q —...
  • Page 242 GSK928TEa Turning CNC System User Manual ② G73 X(U) Z(W) I K F P Q L ; G73 closed roughing cycle ③ G730 X(U) Z(W) P Q F ; G730 finishing The followings are separately introduced. ◆ G73 — closed roughing cycle G73 ②...
  • Page 243 Programming Chapter Four G Commands and Functions 【Execution process】 as Fig.4-44. Suppose L=2 layers. ① A→A :rapidly traverse, offset I, K, to A ② the first roughing, A →B →C : →B :rapidly traverse to B →C :cutting feed; ③ C →A :rapidly traverse;...
  • Page 244 GSK928TEa Turning CNC System User Manual the tool nose radius compensation command G41/G42 cannot be compiled with G73 in the same block; the system can create, cancel or use them together in P~Q blocks; the system alarms when it cancels the tool nose radius compensation in other blocks except for P~Q.
  • Page 245 Programming Chapter Four G Commands and Functions 4) Coordinate offset direction in left roughing allowance: I, K, U, W express the coordinate offset and cut-in direction in roughing and finishing; generally, K and W signs are consistent each other, and there are four kinds of composition as Fig. 4-45: A is start-up tool point, B→C is the workpiece contour, B’→C’...
  • Page 246: G76 - Multi Thread Cutting Cycle Command Group

    GSK928TEa Turning CNC System User Manual Cutting shape is as Fig.4-46. N0010 T11 N0020 G00 X200 Z30 ; start point of positioning N0022 M03 S500 ; start the spindle N0030 G73 U0.5 W0.5 ; X 0.5mm,Z 0.5mm finishing allowance N0040 G73 X80 Z0 P50 Q100 I14 K14 L5 F300; X tool retraction 14mm,Z 14mm in roughing...
  • Page 247 Programming Chapter Four G Commands and Functions E. When the defined thread angle is not 0° , the tool cannot reach E in cutting. Tool retraction end point: after the thread cutting is completed in each thread roughing cycle and finishing cycle, the end point of the radial(X) tool retraction is expressed with D.
  • Page 248 GSK928TEa Turning CNC System User Manual When the system executes the command, D, I are memorized to the system internal and are used in G76②. The system must firstly execute one G76① command,and then can execute one or more G76 ②...
  • Page 249 Programming Chapter Four G Commands and Functions ⑥ The thread in a parallel with E→C cuts to the insect of C→D(when there is the thread run-out, there is the thread run-out process) ; ⑦ X rapidly moves to D; ⑧ Z rapidly moves to A,the thread roughing cycle is completed to start the thread finishing; ⑨...
  • Page 250 GSK928TEa Turning CNC System User Manual Fig. 4-48 【Command ② explanation】 Using G76 thread cycle cutting command group can complete the specified tooth height(total cut depth) of the thread cutting by multi thread roughing and finishing; when the thread angle defined by the command ①...
  • Page 251: G22, G80 -Program Part Cycle

    Programming Chapter Four G Commands and Functions 60.64 Cutting point zoom out Fig. 4-49 Program: G50 X100 Z50 M3 S300 ; set workpiece coordinate system, start the spindle and specify its speed G00 X80 Z10 ; rapidly move to the machine starting point G76 D7.36 I3.6 Q0.3 P60 L2 R0.2;...
  • Page 252 GSK928TEa Turning CNC System User Manual ③ Cycle times L subtracts 1 when G80 cycle body ends. Execute the cycle body program again when L ≠0; when L=0 , the cycle ends and the following program is executed. 【Note】 1) G22 and G80 must be used at the same time; G22 and G80 can be embedded;...
  • Page 253: G98 -Feed Per Minute(Feed/M) , G99 -Feed Per Rev(Feed/R)

    Programming Chapter Four G Commands and Functions The above two examples are programmed according to the actual shape, Fig. 4-42a: its programming can be used to the roughing including smithing and moulding, which can improve the machining efficiency. Fig. 4-42b: it can be used to machining the rod 4.17 G98 —Feed per Minute(feed/m) , G99 —Feed per Rev(feed/r) 【Command format】...
  • Page 254: G31 - Skip

    GSK928TEa Turning CNC System User Manual 4.18 G31 — Skip The execution of G31 is the same that of G01, and the difference is that G31 constantly check the external input interface signal(G31I) state. When the signal meets the condition, the coordinate axis stops the feed and continuously executes the next command, otherwise, the coordinate axis feeds to the end point, then the system goes to the next command.
  • Page 255: G52 - Rotary Axis Coordinate Clearing Integer

    Programming Chapter Four G Commands and Functions 【Relative parameter】 Interface parameter P532 defines the input interface pin. The relative parameter of cutting feed is referred to G01. 【Example】 Current: X=100 Z=100; G31 Z30 F500; The move distance is Z70, Z moves at 500mm/min continuously to Z30 when G31I signal cannot meet the skip condition;...
  • Page 256: G66-Store The Current Coordinates, G67-Return To The Stored Coordinates

    GSK928TEa Turning CNC System User Manual 4.20 G66—Store the current coordinates, G67—Return to the stored coordinates 【Command format】 ; To store the current coordinate of tool nose on Z, X, Y axes; G67 W0 U0 V0 ; To return to the stored position. The uncommanded axis does not move;...
  • Page 257 Programming Chapter Four G Commands and Functions realize tapping motion: G32 Y(V) _ P(E) _ H_ ; program reference point return:G26 Y(V) _ ; 5) machine zero return:G28 Y(V) _ ; program reference point return of machine:G30 P2(3) Y(V) _ ; 7) coordinate system set by G50:G50 Y_ ;...
  • Page 258: Appendix: G Function And Its Explanation Table

    GSK928TEa Turning CNC System User Manual 4.22 Appendix: G function and its Explanation Table Table 4-3 G word list Function Programming format and explanation Code Group Remark Cancel tool nose radius Initial G compensation Tool nose radius compensation Modal G...
  • Page 259 Programming Chapter Four G Commands and Functions G73 U W Closed cutting cycle command group G73 X(U) Z(W) I K F P Q L G730 X(U) Z(W) P Q F Multi thread cutting cycle command G76 D I Q P L R G76 X(U) Z(W) P(E) I K R L H group Constant surface speed ON...
  • Page 260: Appendix:g And Its Relative Parameter Explanation

    GSK928TEa Turning CNC System User Manual 4.23 Appendix:G and its Relative Parameter Explanation Table 4-4 G code and it Relative Parameter Table Word Function Remark Relative parameter explanation Cancel tool nose radius compensation Cancel tool nose radius compensation left P411_d4, P411_d5, P413_d5 Cancel tool nose radius compensation P100~P108, P112, P114, P400_d3...
  • Page 261: Chapter 5 Tool Nose Radius Compensation (G41,G42)

    Programming Chapter Five Tool Nose Radius Compensation(G41,G42) Chapter 5 Tool Nose Radius Compensation (G41,G42) 5.1 Application 5.1.1 Overview Part program is compiled generally for one point of tool according to a workpiece contour. The point is generally regarded as the tool nose A point in an imaginary state (there is no imaginary tool nose point in fact and the tool nose radius can be omitted when using the imaginary tool nose point to program) or as the center point of tool nose arc ( as Fig.
  • Page 262: Command Format

    GSK928TEa Turning CNC System User Manual 1) Whether the tool nose radius compensation function is valid is set by P411_d5: 0: it is invalid; 1: it is valid. 2) The tool nose transition mode is set by P413_d4: 0: linear transmission; 1: arc transition.
  • Page 263: Programming Rules

    Programming Chapter Five Tool Nose Radius Compensation(G41,G42) Rear tool post coordinate system Front tool post coordinate system G 4 1 G 4 2 G 4 2 G 4 1 Starting point of Starting point of compensation compensation G 4 2 G 4 1 Starting point Starting point...
  • Page 264: Application Example

    GSK928TEa Turning CNC System User Manual compensation. 7) In G90, G94, G71, G72, the system executes the tool radius compensation; the compensation is compiled with G41/G42 in the same block. 8) In radius compensation state, G00, G01 permits Y programming, the compensation axis is only Z/X.
  • Page 265: Tool Setting And Tool Nose Number Of Ball Tool

    Programming Chapter Five Tool Nose Radius Compensation(G41,G42) G00 X90 ; move to (Z-35.0, X90.0) G00 X100 Z50 ; move to (Z50.0, X100.0) Because there is the tool nose radius, the imaginary tool nose does not stop at the coordinates on the block after one block is executed, which is caused by that the system uses the best tool center motion path calculation instead of the program execution error.
  • Page 266 GSK928TEa Turning CNC System User Manual point, and then input the actual coordinates of K/I tool setting. In executing the program, the system automatically executes the tool nose radius compensation according to the preset imaginary tool nose number and the tool nose radius value in advance .
  • Page 267: Tool Nose Radius Compensation Offset Path Explanation

    Programming Chapter Five Tool Nose Radius Compensation(G41,G42) Tool nose number 1 Tool nose number 2 The tool nose center in X, Z negative direction The tool nose center in X negative direction and Z of the imaginary tool nose. positive direction of the imaginary tool nose. Tool nose number 3 Tool nose number 4 The tool nose center in X, Z positive direction...
  • Page 268: Tool Movement In Start

    GSK928TEa Turning CNC System User Manual 5.2.2 Tool movement in start-up 3 steps to execute tool nose radius compensation: tool compensation creation, tool compensation execution and tool compensation canceling. Tool traverse is called tool compensation creation (starting tool) from offset canceling to G41 or G42 execution.
  • Page 269 Programming Chapter Five Tool Nose Radius Compensation(G41,G42) 1)Linear —linear 2)Linear —arc α α Programmed path Tool nose center path Programmed path Tool nose center path Fig. 5-9b Linear —linear (movement inner side) Fig. 5-9a Linear —linear (movement inner side) 3)Circular—linear 4)Circular—linear α...
  • Page 270: Tool Movement In Offset Canceling

    GSK928TEa Turning CNC System User Manual 3) Circular—Linear Programmed path Programmed path α α Tool nose center path Tool nose center path Fig.5-12b linear transition at angle Fig. 5-12a arc transition at angle 4) Circular—Circular Programmed path Programmed path α...
  • Page 271 Programming Chapter Five Tool Nose Radius Compensation(G41,G42) In compensation cancel mode, the system controls the block execution and the block which is in the tool nose radius compensation buffer register. At the moment, the system stops after executing one block in SINGLE working mode. Press CYCLE START and the system executes the next block instead of reading the next block.
  • Page 272: Tool Interference Check

    GSK928TEa Turning CNC System User Manual 2) Circular → Linear α α Tool nose center path Tool nose center path Programmed path Programmed path Fig.5-17a (acute angle, outer side, canceling offset)arc Fig. 5-17b (acute angle, outer side, canceling offset) transition at angle linear transition at angle 5.2.5 Tool interference check...
  • Page 273: Particulars

    Programming Chapter Five Tool Nose Radius Compensation(G41,G42) Tool nose center path Programmed path Stop Fig. 5-19a Special execution conditions in interference (1) Directions of block B and tool nose radius compensation path are opposite without the actual interference, the tools stops and the system alarms. 2) Concave channel less than compensation value Programmed Tool nose center path...
  • Page 274: Radius Compensation Of Compound Cycle Command

    GSK928TEa Turning CNC System User Manual The tool stops and the system alarms and displays “End point of circular is not on circular” when the end point of circular is not on circular in programs. 5.2.7 Radius compensation of compound cycle command The tool radius compensation can be executed in the internal of G90, G94, G71, G72, G73.
  • Page 275 Programming Chapter Five Tool Nose Radius Compensation(G41,G42) Fig. 5-21b offset of tool nose radius compensation in G72...
  • Page 276: Chapter 6 Pitch Error Compensation

    GSK928TEa Turning CNC System User Manual Chapter 6 Pitch Error Compensation The memory pitch error compensation function is used to compensating the affect on the machine transmission precision caused by the pitch error. The system compensates the controllable axis Z, X, Y.
  • Page 277: Constant Interval Description Method

    Programming Chapter Six Pitch Error Compensation 2) Pitch value description method is set by P411_d6: 0: inconstant interval; 1: constant interval. 3) Pitch compensation parameter value: P1000~P1905. 【Note】 1) The pitch compensation function should be closed when the system measures the pitch error, otherwise, the measure is not correct when there is the data in the pitch compensation parameter table.
  • Page 278: Inflection Point Description Method

    GSK928TEa Turning CNC System User Manual 1) P1900~P1905 must be set in the constant interval description method. 2) P1903~P1905 compensation interval is 0.256 mm~999.999mm in the constant interval description method, otherwise, the input is invalid. 3) Max. compensation length cannot be more than 10m.
  • Page 279: Pitch Compensation Execution Method

    Programming Chapter Six Pitch Error Compensation 1) P1900~P1902must be set in the inflection point description method, and P1903~P1905 does not(the are invalid and valid in the constant interval description method). 2) The pitch compensation interval between the neighboring two points in the inflection point description method is 0.256 mm~999.999mm, otherwise, the system prompts the alarm.
  • Page 280 GSK928TEa Turning CNC System User Manual P1006=520,P1007=24; … When the pitch compensation is valid, the system divides the data of each pitch compensation point in the linear mode. The user can learn the pulse quantity change sent by the system through observing the data of servo drive unit pulse.
  • Page 281 Programming Chapter Six Pitch Error Compensation Theory value to Displayed machine The output pulse leading-screw coordinates (they are the The output pulse quantity quantity when the Deviation measured half of the following setting when pitch pitch compensation value(um) starting point value in radius mode) when compensation is valid is invalid...
  • Page 282: Chapter 7 General Programming Rules And Examples

    GSK928TEa Turning CNC System User Manual Chapter 7 General Programming Rules and Examples 7.1 General Programming Rules The command compiling must meet the rules in one block, which can be convenient to the system identifying them; it is suggested that the command character should be in the fore and the data field should be in the later.
  • Page 283 Programming Chapter Seven General Programming Rules and Examples alarms and prompts Some command need to be used independently. And the rules are as follows: 1) commands only in single block: G50, G51, G26, G28, G30, G31; G32, G33, G34; G04; Program lock cycle: G22, G80;...
  • Page 284: Command Execution Sequence

    GSK928TEa Turning CNC System User Manual 5) G41, G42 can be in the same block with G90, G94, G71, G72; the detailed is referred to Programming Chapter 5 Tool Nose Radius Compensation. 7.3 Command Execution Sequence 【Relative parameters】 P401 efficiency setting (3-level) P401_d3:...
  • Page 285 Programming Chapter Seven General Programming Rules and Examples 【Example】 N1000 T11 M03 M10 G00 X50 M08 Sublevel execution sequence: M10, M03, M08, T11, G00 ; All used time for executing the whole block is equal to the sum of single command execution time.
  • Page 286: Programming Example

    GSK928TEa Turning CNC System User Manual 4) When rapid block skip is executed, please pay attention to the distance between tool changing point and workpiece in case of workpiece crash. 7.4 Programming Example The following programming example uses the tool as Fig. 7-1: No.
  • Page 287: Thread Machining Example

    Programming Chapter Seven General Programming Rules and Examples N0150 X45.5 tool infeed 3mm and cycle again N0155 G00 X45.5 X rapidly traverses the starting point of next cycle N0160 G90 X40.5 Z65 turn Φ30mm with cylindrical surface cycle command N0170 X35.5 tool infeed 5mm and cycle again N0180 X30.5 tool infeed 5mm and cycle again...
  • Page 288 GSK928TEa Turning CNC System User Manual N0060 G00 W2 tool leaves the end face of workpiece N0070 X24 tool approaches the workpiece N0080 G01 Z-78 F60 turn outer Φ24 and reserve the cut width N0090 G00 X26 tool leaves the workpiece surface...
  • Page 289: Compound Machining Example

    Programming Chapter Seven General Programming Rules and Examples Fig. 7-4 multi-head thread cutting example b(Inch multiple threads) : N0010 G00 X100 Z50 ; set a workpiece coordinate system N0020 M03 S600 ; spindle rotates(CW) with 600n/min N0030 T44 ; change No. 4 tool and execute its offset N0040 G00 X25 Z5 ;...
  • Page 290 GSK928TEa Turning CNC System User Manual N0000 G00 X150 Z250 ; set a workpiece coordinate system N0010 M3 S01 ; start the spindle and set its speed to gear 1 N0020 M8 ; cooling ON N0030 T08 ; execute the tool compensation with machining allowance N0040 G00 X136 Z180 ;...
  • Page 291 Programming Chapter Seven General Programming Rules and Examples low speed N0440 G00 X42 Z155 ; approach the workpiece N0460 G92 X39 W-34 P3 ; execute the thread machining cycle N0470 X38.2 ; feed 0.8 and execute the 2 tool machining N0480 X37.7 ;...
  • Page 292 GSK928TEa Turning CNC System User Manual N0170 G02 U0 W-15 R7.5 F35 ; Turn R7.5 arc N0180 G01 W15 F500 ; Return to arc starting point N0190 M99 ; End of subprogram N0200 G26 X100 ; X rapidly returns to program reference point(i.e. X100) N0210 G26 Z50 ;...
  • Page 293: Chapter 8 Alarm Message

    Programming Chapter Eight Alarm Message Chapter 8 Alarm Message All the warning information in this CNC system are simply prompted in the screen by Chinese characters, making corresponding disposal according to the prompting content. Each alarm meaning is shown in the following table. “Workpiece program” is also named as “machining program” in the following table.
  • Page 294 GSK928TEa Turning CNC System User Manual Alarm Alarm prompt Alarm reason Troubleshooting Must have parameter number in Add the parameter number of the first Specify Para E016 the first parameter parameter before data Error in Para data Parameter data exceeds...
  • Page 295: General Chart Of Alarm In Working Mode(I.e. E100~ E199)

    Programming Chapter Eight Alarm Message Alarm Alarm prompt Alarm reason Troubleshooting Known from system internal Change pitch compensation E041 Z/X/Y pitch arithmetic, in the 0.254mm length value pitch compensation compensation value Z/X/Y axis, the calculated parameter to small E043 out of range departure value is out of 7um E044 Ratio of magnify &...
  • Page 296 GSK928TEa Turning CNC System User Manual Alarm Alarm prompt Alarm reason Troubleshooting E127 Contents fail The U disc creates specified Check the USB device catalogue failure E128 Fail to set specified program specified Check the USB device or the catalogue can’t be opened...
  • Page 297: Emergency Alarm Program Alarm Table (I.e.e200~ E299, E600~ E699)

    Programming Chapter Eight Alarm Message Alarm Alarm prompt Alarm reason Troubleshooting again E172 Program line too long Edit and replace error Check the replacing content again E173 Replace failed, Edit and replace error Check the replacing content again content replace Set the bit parameter P416_d0 to E174 Processing...
  • Page 298 GSK928TEa Turning CNC System User Manual Alarm Alarm prompt Alarm reason Troubleshooting Repeated program line number There is repeated program line E216 Line number repeat program makes block number in modifying program G71/G72/M96/M97/M98 not be identified i.e. the program has more than two call or...
  • Page 299 Programming Chapter Eight Alarm Message Alarm Alarm prompt Alarm reason Troubleshooting exceeds the limited range the decimal point decimal E244 Too many decimal in Wrong data is input i.e. 0.343.44 Modify data data E245 Lack of data after The decimal point is input, but no data Delete the decimal point followed decimal...
  • Page 300: Alarm In Program Command (I.e. E600~699)

    GSK928TEa Turning CNC System User Manual Alarm Alarm prompt Alarm reason Troubleshooting program, the starting point and end point (traverse don’t meet the regulation amount retraction is too big) When making the G74 and G75 command Modify program E269 Traverse amount but program, it doesn’t meet the regulation...
  • Page 301 Programming Chapter Eight Alarm Message Alarm Alarm prompt Alarm reason Troubleshooting The M21 interface parameter Set the interface parameter E602 Illegal use M21: doesn’t specify the exact chip pin P500 is effective, or change the No define M21 pin Para program command E603 The M22 interface...
  • Page 302: Alarm Table In Jog Or Auto Working Mode (I.e.e300~ E499)

    GSK928TEa Turning CNC System User Manual Alarm Alarm prompt Alarm reason Troubleshooting The input chip pin by variable is Modify P412_d1 to be effective, E621 Illegal use r20xx: occupied by other function, or the change variable No program pin parameter forbids to use the output...
  • Page 303 Programming Chapter Eight Alarm Message Alarm Alarm prompt Alarm reason Troubleshooting E308 X machine (+) X machine coordinate(Zm) exceeds X negatively moves in JOG working software limit the positive software limit alarm mode, or set the machine coordinate to value\(P017) zero again, release the alarm alarm E309...
  • Page 304 GSK928TEa Turning CNC System User Manual Alarm Alarm prompt Alarm reason Troubleshooting E332 Chuck The system has not defined the tool Set the parameter P508 to be the in-position P508 post in-position using signal(P508) corresponding interface signal not define E333...
  • Page 305 Programming Chapter Eight Alarm Message Alarm Alarm prompt Alarm reason Troubleshooting The spindle can’t execute the gear E352 Spindle Y, levels Execute M48 to get back the spindle shifting command when can’t function controlled by Y axis changed E353 The M47/M48 function forbidden is M47/M48 set in parameter when there is no Y Modify...
  • Page 306: Relative Alarm In Executing Statement (I.e.e400~ E499)

    GSK928TEa Turning CNC System User Manual Alarm Alarm prompt Alarm reason Troubleshooting E372 Chuck foot The chuck foot switch always isn’t Check the chuck foot switch signal and switch signal released when the system changes resolve the error to JOG or AUTO working mode...
  • Page 307 Programming Chapter Eight Alarm Message Alarm Alarm prompt Alarm reason Troubleshooting The illegal written operation is Modify program E406 r4003 can’t be made to variable r4003(spindle written real-time speed) E407 The illegal written operation is Modify program r4007 can’t be made to variable r4007(spindle written real-time speed)
  • Page 308: Chapter 9 Statement Programming

    GSK928TEa Turning CNC System User Manual Chapter 9 Statement Programming This system has provided the program method similar to the advance language, it can realize the variable assignment, arithmetic operation, logic judgment and conditional transfer. Using the statement and variable program can come true the function which can’t be made by the common G and M command.
  • Page 309 Programming Chapter Nine Statement Programming Format: <address> + “ri”, means to treat the variable value as field value For example: Fr003: when r003 equals 15000, its function is same to F15 command Zr010: when r010 equals 2500, its function is same to Z-2.5 command K r 010 ;...
  • Page 310: Pointer Variable

    GSK928TEa Turning CNC System User Manual 3) After executed M20, in the recycle, r001~r040 are evaluated the initial value by the P600~ P639 in parameter table again; r041~r099 and r100~r199 are not cleared. 4) The initial value of r100~r199 is zero after power-on, later it won’t be cleared by itself. But it can change their value in JOG or AUTO working mode immediately.
  • Page 311 Programming Chapter Nine Statement Programming the pointer variable. The pointing sign are “-“ and “>” and a blank is allowed between them. The variable format of creating and changing pointer: Pointer variable name -> expression Such as: r 9001 -> 1 ; expression of the r9001 pointer variable pointing to r001 common variable; r 9002 ->...
  • Page 312: Interface Variable

    GSK928TEa Turning CNC System User Manual N2000 r9000 -> r9000-1 ;In the first calling, the pointer +1 points to r20 N2010 r190= r9000 ; In the first calling, take out the reciprocal second X coordinate from r20 and store it to r190 N2020 r9000 ->...
  • Page 313: Keyboard Scan Register R5001

    Programming Chapter Nine Statement Programming R2016=1 ; expression of output “0” to UO16 pin, in the high resistance, the outside can’t form the conductive loop . r2007= r8 ; confirm the UO07 output state by the content of r8( zero or non zero) if (r2016=1) then(P0100) ;...
  • Page 314: Display Window Register R5002

    GSK928TEa Turning CNC System User Manual 2) In waiting for pressing, when the ESC is pressed, it will cancel the press key input, and executes the next statement. 3) The acceptable key symbol is as the below table, the other key input is ineffective. Notes : The input value is the corresponding ASCII value of this key symbol.
  • Page 315 Programming Chapter Nine Statement Programming 【Example】 r5002=1 ; open an empty display window r5002=49 ; send the character “1” to display window r5002=49+r3 ; send the character which has deflected r3 position with “1” to the display window r5002=2001 ; the display window displays “ alarm 001” 【Explanation】...
  • Page 316 GSK928TEa Turning CNC System User Manual 【Program Example】 It mainly demonstrate the explanation of keyboard scan register, display window register in the following program. Suppose there are three working procedure which each of them is moved to different position from start, then goes back to start. But the three working procedures are not executed by turn, they are chosen by press key temporarily according to the pop-up window prompt.
  • Page 317: Display Value Register R5003

    Programming Chapter Nine Statement Programming 9.1.2.6 Display value register r5003 Display value register: r5003 (in the description of process monitor statement, this variable is forbidden to use) 【Explanation】 The r5003 assignment is a command to display this value(it can be seen when the display window is open), the data is uncertainty when read the register, it can’t be used for the conditional judge .
  • Page 318: System Special Variable Set 1

    GSK928TEa Turning CNC System User Manual Foot switch is allowed for chuck operation afterwards; M78/M79 switching; If spindle and chuck are interlocked, it is valid only under M05 command; Foot switch is allowed for chuck operation afterwards; M78/M79 switching; If spindle and chuck are interlocked, it is valid only under M05 command and the actual speed is 0;...
  • Page 319: System Special Variable Set 2

    Programming Chapter Nine Statement Programming has kept the assignment and can be used for the read or conditional judge . In the common situation, don’t use the system inner special variable. The system inner special variable must be used carefully. 【Example】...
  • Page 320: Statement

    GSK928TEa Turning CNC System User Manual if (r4009=71) then P0050 ; If the current special transfer function key is “G”, it turns P0050 to execute 【Explanation】 1) The workpiece recorder can be read and written. 2) When the program has used r4009 in instantaneous interference function, then the “G” or “M”...
  • Page 321: Conditional Statement

    Programming Chapter Nine Statement Programming 【Explanation】 1) The value, variable value, operation result don’t have decimal point, the unit is 0.001; For example: the assignment of Angle 45° must be rB=45000. 2) In the Angle assignment operation statement the rA can’t be omitted, otherwise alarm; it can be written rN=1*sine(rB).
  • Page 322: Statement Program Example

    GSK928TEa Turning CNC System User Manual rN: variable name; rA, rB, rC, rD: variable name, constant too; P1, P2: transferred block line number ; H1, H2: The called block line number(in the above format, the place which is transferred by P also can use call).
  • Page 323: Process Monitoring And Execution

    Programming Chapter Nine Statement Programming The parameter equation of ellipse is X=50*sin(a),Z=100*cos(a); because the X is diameter program, so X=100*sin(a). %103 N0010 G00 Z0 X0 N0020 G00 Z200 X200 N0022 G00 Z190 X110 ; confirm the start point of G01 path N0030 r1=0000 ;...
  • Page 324 GSK928TEa Turning CNC System User Manual statement can make the judgment according to the information by monitor, and decide to execute some branch block or not. 【Description method of process monitor】 1) Assignment description: What is called assignment description, is to designate the monitor object by a assignment statement;...
  • Page 325: The Start And Close Of Process Monitor

    Programming Chapter Nine Statement Programming 9.3.2 The start and close of process monitor After making the process monitor rule description, evaluate the monitor management register (r7010~r7019),then can open or close the monitor. There are following working modes for opening the monitor. Assignment Process mode of matter Close the opened monitor, let the inspector in the dormancy state;...
  • Page 326: Monitor Program Example

    GSK928TEa Turning CNC System User Manual 5) If opened some monitor, change its monitor description in the instance of don’t meet requirement and don’t stop monitor, then the new monitor description will change the old description, and the monitor will still on the opening state, needn’t restart. But it’s very dangerous in this state, the monitor must be closed at first, then change its monitor description, then open it again.
  • Page 327 Programming Chapter Nine Statement Programming %105 N0010 r7000=r1005 ; 0# monitor tests the state of input signal r1005, it forms the monitor description with nether judgment statement N0020 if(r7000=0) then P1000 ; If the signal r1005 is monitored to be “Zero”, then turn to P1000 program running N0030 G00 Z300 X200 ;...
  • Page 328: Pulse Monitoring (R7100)

    GSK928TEa Turning CNC System User Manual 【Program Example 3】 The following program introduce the explanation of process monitor. In the following program, if the UI05, UI06 pin are connected to detection signal, output signal UO05 pin, in the machining process, when UI05, UI06 are “0”, the system is required to output “0” from UO05 pin, and output “1”...
  • Page 329: Pulse Monitoring Program Example

    Programming Chapter Nine Statement Programming Among them: when the assignment 0, 1, 2 are same to process monitor. When the assignment is 5, the pulse monitor counter is cleared to 0. When the assignment is 6 or 7, the operator should set the pulse monitor count mode . Assignment The process method of matter Close the opened monitor, just the same to process monitor...
  • Page 330: Variable Transfer Register (R7900)

    GSK928TEa Turning CNC System User Manual 9.3.6 Variable transfer register (r7900) Variable transfer register: r7900; (the system forbid to use this variable in the process monitor description statement) 【Explanation example】 r7900= 1 Write any number to this register, it expresses all common variable in monitor backup area are copied to common variable storage, the following will explain this register function.
  • Page 331: Attached List

    Programming Chapter Nine Statement Programming 9.4 Attached List 9.4.1 ASCII list character ASCII character ASCII character ASCII character ASCII character ASCII character ASCII code code code code code code Space ` ! " & , : < , > 9.4.2 Often used color and code value corresponding list name code name...
  • Page 332: Chapter 10 Customization Command Program

    GSK928TEa Turning CNC System User Manual Chapter 10 Customization Command Program 10.1 Customization Command They system has a set of customization command except the offered standard M command. The machine manufacturer can set some commands to come true the control of additive equipment, however the operator can operate the additive equipment by input the command expediently.
  • Page 333: Customization Command Store (P254)

    Programming Chapter Ten Customized Command Programming 【Format】 N1000 -M61 ; The start sign of M61 command N1010 r2031=0 ; Loader forward N1020 if (r1005=1) then P1000 ; If it detects that UI05 is “1”, then start the cycle checking N1030 M99 ;...
  • Page 334: Explanation Of Customized Command Storage

    GSK928TEa Turning CNC System User Manual 10.2.2 Explanation of customized command storage In the JOG working mode, input the customization command directly when it’s need to execute the hardened customization command in P254. In editing program the hardened customization command in system P254 can be used , the operation is simple and convenient.
  • Page 335 Programming Chapter Ten Customized Command Programming command. M61 changes the first too; M62 changes the second tool; M63 changes the third tool; M64 changes the fourth tool. Note: if tool changing is executed under following programs, M60 user-defined command should be set at first; see Section 3.4.3.6 in CONNECTION for details. %254 N0000 M98 P50 ;...
  • Page 336 GSK928TEa Turning CNC System User Manual N0270 if(r1002 = 0) then(P280) else(P260); Judge the tool position signal N0280 r2012 = 1 ; Close the tool post CW rotation N0282 r4011 =50 ; Set to delay 50ms time N0284 if(r4011<2) then (P290) else(P284) ; Delay 50ms N0290 r2011 = 0 ;...
  • Page 337: Foot Switch In M61 Command

    Programming Chapter Ten Customized Command Programming N0540 r2012 = 0 ; Tool post clockwise rotates N0550 r4010 = r39 ; Set the change tool time to 30s N0560 if(r4010 < 5) then(P650) else(P570); Judge the change tool time is too long or not N0570 if(r1004 = 0) then(P580) else(P560);...
  • Page 338 GSK928TEa Turning CNC System User Manual When the system input interface is not enough, set parameters P533~P535 to 99; in AUTO or MANUAL mode, press numerical keys can control commands M61~M66: When P533 is 99, key 1 corresponds to M61, key 2 to M62; when P534 is 99, key 3 to M63, key 4 to M64;...
  • Page 339: Connection

    X6:input power supply, green 4-pin female socket, the power supply box has been connected to the system X6 interface, the user only connects with 220V power supply ● Power supply box: adopt GSK-PB or GSK-PC2 (their connecting terminals are different); GSK-PB is adopted in Fig. 1-1. It supplies GND, +5V, +24V power.
  • Page 340: Total Frame

    GSK928TEa Turning CNC System User Manual 1.2 Total Frame Fig. 1-2 total connection drawing...
  • Page 341: Chapter 2 Interface Graph

    Connection Chapter Two Interface Graph Chapter 2 Interface Graph 2 .1 .1 In te rfac e la yo ut 1 F ro n t c o v e r R S 2 3 2 c o m m unication(m ale) D a ta re c e iving(R X D ) d a ta s e n d in g(TX D ) X 5 M P G (fem ale)
  • Page 342 GSK928TEa Turning CNC System User Manual I n t e r f a c e l a y o u t 2 . 1 . 2 ( ) X 1 in p u t/ o u tp u t f e m a le...
  • Page 343: Chapter 3 Cnc Device Connection

    Connection Chapter Three CNC Device Connection Chapter 3 CNC Device Connection 3.1 Front Cover Communication Interface The CNC system can connect with the external PC(RS232 interface) or another CNC system by the serial to perform the data exchange or transmission; also perform the data exchange or transmission by USB interface and external U disk.
  • Page 344: Serial Rs232 Signal Definition

    GSK928TEa Turning CNC System User Manual 3.1.3 Serial RS232 signal definition Signal Signal Signal name explanation direction Receiving data PC → CNC 2:RXD Sending data CNC → PC 3:TXD Communication 7:RTS signal ground 8:CTS 5:GND Unused unused 3.1.4 Connecting with external PC by RS232 CNC device Cable length<15m...
  • Page 345: X1, X2 Interface

    Connection Chapter Three CNC Device Connection 3.2 X1, X2 Interface The CNC system X1, X2 interface have 23-channel digital input, 18-channel digital output, which use the photoelectric isolation. 3.2.1 X1, X2 interface signal definition Special attention: The 23-channel digital input signal and 18-channel digital output signal correspond to 23 input pins and 18 output pins.
  • Page 346 GSK928TEa Turning CNC System User Manual The definition of 23-channel digital input signal and 18-channel digital output signal are as follows: Interface Standard General Variable Signal function Signal name signal name Emergency stop (emergency stop signal) DecZ UI28 r1028 Z axis deceleration signal...
  • Page 347 Connection Chapter Three User and Maintenance Interface Standard General Variable Standard signal name function explanation name signal name signal name name UO12 r2012 Tool post(CW) output signal +24V Power supply 24V UI01 r1001 Tool post position signal T1 UI03 r1003 Tool post position signal T3 X axis zero point signal UI09...
  • Page 348: Connection Method Of Input Signal

    GSK928TEa Turning CNC System User Manual 3.2.2 Connection method of input signal The input signal includes UI01~UI16 ,UI26~UI32 and zero signal (PCX, PCZ, PCY). CNC checks the machine states by the input signal; the signal direction: machine to CNC. The input signal is valid in LOW.
  • Page 349 Connection Chapter Three User and Maintenance Circuit diagram: +24V 3.3K Machine side CNC side 24VGND Connection example: Button switch without lock Button switch with lock CNC input interface 3) Standard signal name definition of input interface SP:external pause operation key signal. ST:external cycle start key signal.
  • Page 350: Connection Method Of Output Signal

    GSK928TEa Turning CNC System User Manual TCP:tool post lock in-position signal connects with tool post. 3.2.3 Connection method of output signal The output signal (UO01~UO18) is used to control the relative operations of the machine, the signal direction: CNC to machine. The signal can drive the relay and the indicator at the machine side.
  • Page 351: Input/Output Signal Technical Specification

    Connection Chapter Three User and Maintenance 2) OUTPUT STANDARD SIGNAL ● The output standard signal are driven by ULN2803 transistor, max. load instant current 200mA. When the signal is valid, the transistor is connected and public terminal is +24V. ● The machine side is connected with the relay and other inductive load, the spark suppressor which is near to 20cm must be used.
  • Page 352 GSK928TEa Turning CNC System User Manual Bit parameter P406_d7,P406_d6,P406_d5,P406_d4,P406_d3,P406_d2 set the machine zero return mode. Bit parameter setting 0 means there is no deceleration signal or zero signal; bit parameter setting 1 means there is the deceleration signal or zero signal.
  • Page 353: Tool Exchange Control Function And Connection

    Connection Chapter Three User and Maintenance 24VGND Machine side Deceleration signal DecX DecZ DecY CNC side Normally-open contact Fig. 3-3 deceleration signal connection 24VGND Machine side Servo Zero signal motor Disk CNC side Normally open One-turn signal contact of servo motor Fig.
  • Page 354: Signal Connection

    GSK928TEa Turning CNC System User Manual Note: AK31, SBWD-80 tool post is referred to the user manuals of Yantai AK31 series tool post, Changzhou SBWD-80 series tool post . 3.4.2 Signal connection The connection method of general input/output (UI01~UI09,UO11~UO12) interface is according to X1, X2 interface method connection.
  • Page 355: Tool Change Mode 2

    Connection Chapter Three User and Maintenance check TCP locking signal do not check TCP locking signal 3.4.3.3 Tool change mode 2 P318=2: tool post type 2, tool change mode 2, is applied to the general 4-tool electromotive turn tool post, tool change (CW) and the clamped (CCW). The tool definition of tool change mode 2 is the same that of the tool change mode 1, and its tool change process is the same that of the tool change mode 1, it only reduces the last step, i.e.
  • Page 356: Tool Change Mode 3

    GSK928TEa Turning CNC System User Manual check TCP locking signal do not check TCP locking signal 3.4.3.4 Tool change mode 3 P318=3: tool post type 3, tool change mode 3, is applied to Hengyang CLT-63~CLT300 turning machine tool tower series in Taiwan, the system nearby executes the tool change CW/CCW.
  • Page 357: Tool Change Mode 4

    Connection Chapter Three User and Maintenance 2)If the current tool is the target tool, and detected tool position signal is correct, tool change is not performed; otherwise, the system goes to next step. 3) Sol A1 is turned on, Sol A2 is turned off, and the tool post is released; 4) When Sensor F is valid, the tool post is released.
  • Page 358: Tool Change 9

    GSK928TEa Turning CNC System User Manual Execution steps as follows: 1)Calculate the new tool nose coordinate according to tool offset number, and display it; 2)If the current tool is the target tool, and detected tool position signal is correct, tool change is not performed;...
  • Page 359 Connection Chapter Three User and Maintenance N1000 -M60 N1010 r1 = 14 ; 1# tool signal (1110) N1020 r2 = 13 ; 2# tool signal (1101) N1030 r3 = 11 ; 3# tool signal (1011) N1040 r4 = 7 ; 4# tool signal (0111) N1050 if(r4005 = 1) then r5 = r1 ;...
  • Page 360: Tool Signal Check And Parameter Setting

    GSK928TEa Turning CNC System User Manual function in the manual tool change or the machining program. See Section 10.2.3 in PROGRAMMING. 3.4.4 Tool signal check and parameter setting The tool signal check is controlled by P408_d7. P408_d7=0, the tool signal check is the default mode, P408_d7=1: the tool signal check is table look-up mode.
  • Page 361: X3 Motor Interface

    Connection Chapter Three User and Maintenance Tool Number Tool code(T04…T01) Decimal Corresponding parameter No. 1 0010 P541 No. 2 1000 P542 No. 3 0001 P543 No. 4 0100 P544 No. 5 0111 P545 No. 6 1101 P546 No. 7 1011 P547 No.
  • Page 362: Signal Definition

    GSK928TEa Turning CNC System User Manual 3.5.1 Signal definition Standard Standard signal name Signal direction s ignal name explanation XALM X drive unit alarm input Drive unit → CNC terminal 9:ZALM 1:XALM +24V X/Z drive power supply +24V 2:+24V 10:0V X pulse positive terminal CNC →Drive unit...
  • Page 363: Enable Signal Xen, Zen, Yen

    26LS31 300Ω 26LS32 CNC side Drive unit side 3.5.4 Connection between CNC system and drive unit of compound stepper motor Connection layout between CNC and GSK DY3: X connection layout: Less than 15m shield cable DY3 drive GSK928TE a Single-phase...
  • Page 364 Zdir- Motor power supply Xalm Zalm RDY1 RDY2 Compound stepper motor Metal shell Metal shell Connection layout between CNC and GSK DY3: GSK928TEa(X) DY3 drive unit Signal interface: X pulse + Xpu + CP + X pulse - Xpu- X direction +...
  • Page 365: Connecting Between Cnc And Drive Unit Of Reaction Stepper Motor

    CNC system, the stepper driver and the stepper motor must be reliably connected with the earthing to avoid the motor stepping out because of the external interference. 3.5.5 Connecting between CNC and drive unit of reaction stepper motor Connection layout between CNC and GSK DF3: X connection layout: Less than 15m shield cable...
  • Page 366 GSK928TEa Turning CNC System User Manual Connection layout between CNC and GSK DF3: GSK928TEa(X) DF3 drive unit Signal interface: X pulse + Xpu + X pulse - Xpu- X pulse + Xdir+ X pulse - Xdir- /DIR X enabling /FRE-...
  • Page 367: Connection Layout Between Cnc And Ac Servo Drive Unit

    Connection Chapter Three User and Maintenance 3.5.6 Connection layout between CNC and AC servo drive unit Connection layout between CNC and GSK DA98 AC servo drive unit: X connection layout: Less than 15m shield cable GSKDA98 drive GSK928TE a Single-phase...
  • Page 368 GSK928TEa Turning CNC System User Manual Connection layout between CNC and GSK DA98 AC servo drive unit GSK928TEa(X) DA98 drive unit Signal interface: X pulse+ Xpu + PULS X pulse- Xpu- /PULS X direction+ Xdir+ SIGN X direction- Xdir- /SIGN...
  • Page 369: Connection Layout Between Cnc And Panasonic Drive Unit

    Connection layout between CNC and Panasonic MINAS V serial drive unit X connection layout: Less than 15m shield cable 小 于 1 5 米 屏 蔽 电 缆 GSK928TEa M I N A S V 驱 动 单 元 MINAS V drive 系 统...
  • Page 370: Connection Layout Between Cnc System And Japanese Yaskawa Drive Unit

    GSK928TEa Turning CNC System User Manual 3.5.8 Connection layout between CNC system and Japanese Yaskawa drive unit X connection layout: 小 于 1 5 米 屏 蔽 电 缆 安 川 驱 动 单 元 系 统 X p u +...
  • Page 371: X4 Spindle Interface

    Connection Chapter Three User and Maintenance 3.6 X4 Spindle Interface The CNC system controls the connection between the voltage(SVC) output signal and the spindle converter by the spindle X4 converter, which realizes the stepless change-speed within limits. 3.6.1 Signal definitions Standard Pin function name...
  • Page 372: Encoder Interface Method

    GSK928TEa Turning CNC System User Manual LM358 10Ω 18 AGND CNC side Machine side The connection cable between the system and the converter should use the shield cable. 3.6.5 Encoder interface method Signal explanation: PA+/PA-,PB+/PB-,PC+/PC- are the separate difference input signal of encoder A, B, C phase, which are received by 26LS32;...
  • Page 373: Connection Between Cnc System Y And Ac Servo Drive Unit

    Connection Chapter Three User and Maintenance 3.6.7 Connection between CNC system Y and AC servo drive unit Connection layout between CNC system Y and GSK DA98 AC servo drive unit Less than 15m shield cable GSKDA98 drive GSK928TEa Single-phase Ypu+...
  • Page 374: Connection Between Cnc System Y And Dap03 Spindle Drive Unit

    GSK928TEa Turning CNC System User Manual The shield cable must be used to connect the step driver and CNC system, otherwise cause that the motor steps out owing to the external interference. CNC system, the stepper driver and the stepper motor must be reliably connected with the earthing to avoid the motor stepping out because of the external interference.
  • Page 375: X5 Mpg Interface

    Connection Chapter Three User and Maintenance 3.7 X5 MPG Interface The CNC system can be externally connected with MPG by the MPG interface X5. MPG can control the coordinate axis move. When the MPG connection line is less than 1m, it can use the single-terminal connection, when it is longer than 1.5m, it is advised to use the differential connection to improve the anti-interference ability.
  • Page 376: Chapter 4 User And Maintenance

    GSK928TEa Turning CNC System User Manual Chapter 4 User and Maintenance 4.1 Environmental Condition System storage, transportation and working environmental condition as follows: Item Working climate condition Storage, transportation climate condition Environmental temperature 0℃~45℃ -40℃~55℃ Relative humidity ≤90%RH(no dewing) ≤95%(40℃) 4.2 Earthing...
  • Page 377: Appendix

    Appendix APPENDIX Appendix 1 CNC system electrical component symbol explanations The following examples are some connection symbols of electrical components. Name Symbol Graph Name Symbol Graph Relay Travel switch Hall proximity Motor switch Semiconductor Indicator diode Capacitor Normally-open Resistor contact Push-button switch Normally-closed with lock...
  • Page 378: Appendix 2 Cnc System Tool Post Controller Circuit Method Layout

    GSK928TEa Turning CNC System User Manual Appendix 2 CNC system tool post controller circuit method layout...
  • Page 379: Appendix 3 Interface Circuit Method Layout

    Appendix Appendix 3 Interface circuit method layout Interface circuit method layout 1 (input) IO24V VDD5V O116 R116 IO24V VDD5V ID25 R117 O117 ID26 R100 O100 R118 O118 DecZ ID27 R101 O101 R119 O119 DecX ID28 R102 O102 R120 O120 DecY ID29 R103 O103...
  • Page 380 GSK928TEa Turning CNC System User Manual Interface circuit method layout 2 (output) U202 IO24V ULN2803 O208 OUT8 5VGND 5VGND O209 OUT9 OD10 5VGND R217 OUT11 5VGND O210 OUT10 R216 OUT10 OD11 5VGND ID10 ID11 IO24V 5VGND OUT11 O211 ID12 ID13...
  • Page 381 Appendix Interface circuit method layout 3 PG5V C303 5VGND PG5V R415 PIO5V 5VGND R400 5VGND R319 R416 PIO5V 5VGND PIO5V 5VGND R300 R401 R320 R417 PIO5V 5VGND PIO5V 5VGND R301 R402 R304 R406 PIO5V 5VGND PIO5V 5VGND R302 R403 R305 R407 PIO5V 5VGND...
  • Page 382: Appendix 4 External Control Connection Layout

    GSK928TEa Turning CNC System User Manual Appendix 4 External control connection layout...
  • Page 383: Appendix 5 Cnc System Appearance Installation Dimension

    Appendix Appendix 5 CNC system appearance installation dimension...

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