User Manuals: GSK GSK928TEa Turning Lathe Controller

Manuals and User Guides for GSK GSK928TEa Turning Lathe Controller. We have 1 GSK GSK928TEa Turning Lathe Controller manual available for free PDF download: User Manual

GSK GSK928TEa User Manual (383 pages)

Turning CNC System

Brand: GSK | Category: Control Systems | Size: 11 MB

Suggestions for Safety
4
Table of Contents
11
Chapter 1 Overview

19
- Operation
  19
- 928Tea Technical Specifications
  21
Chapter 2 Technical Specifications

21
- Functional Differences between 928Tea and 928Tca Turning CNC System
  22
Chapter 3 Operation Panel

24
- Character Keys
  24
- Keyboard
  24
- LCD Display
  24
- LED Status Indicator
  24
- Function Keys
  25
- Working Mode Selection Key
  25
- Cycle Start and Cycle Pause (Feed Hold) Key
  26
- Manual Axis Control Key
  26
- Manual Auxiliary Function Key
  27
- Edit Keys
  28
- Reset Key
  29
Chapter 4 System Operation

30
Appendix

88
Appendix: Parameter List

142
- M87/M88 Related Parameter
  142
- Reference Parameter List
  142
- Related Parameter of G76
  142
- Variable Initial Value
  142
- Motion Parameter List
  143
- Transmission Parameter List
  143
- Auxiliary Parameter List
  144
- Bit Parameter
  145
- Interface Parameter List
  145
- Pitch Compensation Parameter List
  147
- Variable Initial Value List
  147
- Parameter List Related to Command Forbidden
  148
- Parameter List Related to Output Interface Release
  148
- OFFSET Working Mode
  149
- Parameter List Related to Input Interface Release
  149
- Input Tool Offset Data by Keyboard Key
  150
- Tool Offset Value Search
  150
- Communication and Standard Format of Tool Offset Data
  151
- Offset Value in each Group Clear
  151
- Tool Offset Hp6 Function
  151
- Diagnosis Working Mode
  153
- Interface Signal Search
  153
- Offset Data Clear
  153
- Input Interface Diagnosis Explanation
  154
- Interface Signal Name Display Explanations
  154
- Output Interface Diagnosis Explanation
  154
- Output Interface Operation Function
  154
- Diagnosis Hp6 Function
  155
- Spindle Encoder and Spindle Speed Check
  155
- Alarm Record Display
  156
- Alarm Record Hp6 Function
  157
- Alarm Record Search
  157
- Machine Miscellaneous Function Control
  158
Chapter 5 RS232 and USB System Communication

159
- Communication between CNC and
  159
- RS232 Communication
  159
- Communication between CNC and CNC
  160
- USB Communication
  160
- USB Operation
  160
- USB File Catalog Requirements
  161
- Chapter 1 Programming Fundamental
  163
- Coordinate Axis and Its Direction
  163
- Programming
  163
- Machine 2Nd, 3Rd Program Reference Point
  164
- Machine Coordinate System, Machine Zero
  164
- Program Reference Point
  164
- Workpiece Coordinate System
  164
- Absolute Coordinate Values
  165
- Incremental (Relative)Coordinate Values
  165
- Programming Coordinate
  165
- Compound Coordinate Values
  166
- Diameter Programming and Radius Programming
  166
- Interpolation Function
  166
- Block
  168
- Block Number
  168
- Chapter 2 Program Structure
  168
- Character
  168
- Block
  169
- Block Skip Symbol and Comment
  170
- Program Structure
  170
- Chapter 3 MSTF Commands and Functions
  172
- M - Miscellaneous Function (Command List)
  172
- M00 - Pause
  173
- M02 - End of Program
  173
- M20 - End of Program Cycle Machine
  173
- M03, M04, M05 -Spindle Control
  174
- M08, M09 - Cooling Control
  174
- M10，M11, M12 - Clamping/Releasing Workpiece, Cancelling Chuck Output Signal
  174
- M30 - End of Program Spindle off Cooling off
  174
- M32, M33 - Lubricating ON/OFF
  175
- M41, M42, M44, M43 - Spindle Automatic Gear Shifting Control
  175
- M78, M79, M80 -Tailstock Going Forward and Retreating Backward, Cancelling
  175
- M96 -Cycle Execution Call
  175
- Tailstock Output Signal
  175
- M97 - Program Transfer
  176
- M98, M99 - Subprogram Call and Subprogram Return
  177
- M21, M22, M23, M24 -User Output Control
  178
- M91, M92, M93, M94 - User Input
  179
- M47, M48 - Set Spindle Working State
  180
- M60~M74 - Customized Commands
  180
- M81, M82, M83-User Input/Output Condition Control
  180
- M82-Output Control and Detection
  180
- M87, M88 - Spindle Orientation Control
  180
- M81-Control According to Input Signal State
  181
- M83-Control According to Output Signal State
  181
- S Function - Spindle Function
  181
- Gear Shifting Controlling Spindle Motor
  182
- Spindle Controlling Conversion Motor
  182
- T Function - Tool Function
  183
- Tool Offset Execution Mode- Modifying Coordinates
  184
- Tool Offset Execution Mode-Moving Slide
  184
- F Function - Feedrate Function
  185
- Chapter 4 G Commands and Functions
  187
- G00 -Rapid Traverse (Positioning)
  187
- G01 - Linear Interpolation
  188
- G02, G03, G05 -Circular Interpolation
  190
- Chamfering Function
  194
- Linear Chamfering
  194
- Circular Chamfering
  196
- Special Cases
  197
- Chamfer Supplementary Explanation
  199
- Thread Cutting Command
  199
- G33 -Thread Cutting
  200
- G34 - Variable Pitch Thread Cutting
  207
- G32 -Tapping Cycle
  208
- G50 - Setting a Workpiece Coordinate System
  209
- G51 - Recovering Workpiece Coordinate System Setting
  210
- G26 - X, Z, y Reference Point Return
  211
- G28 - Return to Machine Zero(Machine Reference Point)
  211
- G04 - Dwell
  213
- G30
  213
- Nd Rd Program Reference Point Return
  213
- G96 -Constant Surface Speed Control, G97 -Constant Surface Speed Cancel
  214
- Single Canned Cycle
  216
- G90 -Outer Cylinder Face Turning Cycle (Axial Cutting Cycle)
  217
- G92 -Thread Cutting Cycle
  220
- G94 -Inner/Outer End Face (Taper) Turning Cycle
  227
- G74 -Deep Hole Machining Cycle on End Face
  229
- G75 -Grooving Cycle
  231
- Compound Cycle
  233
- G71 -Axial Plane Roughing Compound Cycle
  233
- G72 -End Face Roughing Cycle
  238
- G73 - Closed Cutting Cycle Command Group
  241
- G76 - Multi Thread Cutting Cycle Command Group
  246
- G22, G80 -Program Part Cycle
  251
- G98 -Feed Per Minute(Feed/M) , G99 -Feed Per Rev(Feed/R)
  253
- G31 - Skip
  254
- G52 - Rotary Axis Coordinate Clearing Integer
  255
- Additional Axis(Y) Function
  256
- Additional Axis(Y) Realizing Motion
  256
- Additional Axis(Y) Start
  256
- G66-Store the Current Coordinates, G67-Return to the Stored Coordinates
  256
Appendix: G Function and Its Explanation Table

258
Appendix：g and Its Relative Parameter Explanation

260
- Application
  261
- Chapter 5 Tool Nose Radius Compensation (G41,G42)
  261
- Overview
  261
- Command Format
  262
- Compensation Direction
  262
- Programming Rules
  263
- Application Example
  264
- Tool Setting and Tool Nose Number of Ball Tool
  265
- Inner and Outer Side
  267
- Tool Nose Radius Compensation Offset Path Explanation
  267
- Tool Movement in OFFSET Mode
  268
- Tool Movement in Start
  268
- Tool Movement in OFFSET Canceling
  270
- Tool Interference Check
  272
- Particulars
  273
- Radius Compensation of Compound Cycle Command
  274
Chapter 6 Pitch Error Compensation

276
Chapter 7 General Programming Rules and Examples

282
- General Programming Rules
  282
- Programming Rules for Commands in One Block
  282
- Command Execution Sequence
  284
- Outer Machining Example
  286
- Programming Example
  286
- Thread Machining Example
  287
- Compound Machining Example
  289
- Alarm Table in PARAMETER, OFFSET Working Mode(I.e. E001~E009)
  293
Chapter 8 Alarm Message

293
Chapter 9 Statement Programming

308
- Classification of Variable
  308
- Command Variable
  308
- Variable
  308
- Variable Expression Method
  308
- Pointer Variable
  310
- Interface Variable
  312
- Keyboard Scan Register R5001
  313
- Display Window Register R5002
  314
- Display Value Register R5003
  317
- Graph Update Register R5004
  317
- Program Control Register R5008
  317
- System Special Variable Set 1
  318
- System Special Variable Set 2
  319
- Assignment Statement
  320
- Statement
  320
- Conditional Statement
  321
- Statement Program Example
  322
- Process Monitor Description (R7000)
  323
- Process Monitoring and Execution
  323
- The Start and Close of Process Monitor
  325
- Monitor Program Example
  326
- Pulse Monitoring (R7100)
  328
- Pulse Monitoring Program Example
  329
- Variable Transfer Register (R7900)
  330
- ASCII List
  331
- Attached List
  331
- Often Used Color and Code Value Corresponding List
  331
Chapter 10 Customization Command Program

332
- Customization Command
  332
- Customization Command Program Format
  332
- Customization Command Store (P254)
  333
- Format and Debugging of Customization Command Storeroom
  333
- Customized Command Machining Example
  334
- Explanation of Customized Command Storage
  334
- Foot Switch in M61 Command
  337
- Chapter 1 Interface
  339
- Connection
  339
- Rear Cover Interface Position Layout
  339
- Total Frame
  340
- Chapter 2 Interface Graph
  341
- Chapter 3 CNC Device Connection
  343
- Front Cover Communication Interface
  343
- Serial RS232 Technical Specifications
  343
- USB Interface
  343
- (Communication Connections between Gsk928Tea)
  344
- Connecting with Another CNC System by RS232 Communication Interface
  344
- Connecting with External PC by RS232
  344
- Serial RS232 Signal Definition
  344
- X1, X2 Interface
  345
- X1, X2 Interface Signal Definition
  345
- Connection Method of Input Signal
  348
- Connection Method of Output Signal
  350
- Input/Output Signal Technical Specification
  351
- Machine Zero Return Function and Connection
  351
- Tool Exchange Control Function and Connection
  353
- Tool Exchange Control Signal Definition
  353
- Function Description
  354
- Signal Connection
  354
- Tool Change Mode 0
  354
- Tool Change Mode 1
  354
- Tool Change Mode 2
  355
- Tool Change Mode 3
  356
- Tool Change Mode 4
  357
- Tool Change 9
  358
- Default Mode (P408_D7=0)
  360
- Tool Signal Check and Parameter Setting
  360
- X3 Motor Interface
  361
- Drive Unit Alarm Signal XALM, ZALM, YALM
  362
- Equivalent Circuit
  362
- Signal Definition
  362
- Technical Specifications
  362
- Connection between CNC System and Drive Unit of Compound Stepper Motor
  363
- Enable Signal Xen, Zen, Yen
  363
- Pulse Signal and Direction Signal
  363
- Connecting between CNC and Drive Unit of Reaction Stepper Motor
  365
- Connection Layout between CNC and AC Servo Drive Unit
  367
- Connection Layout between CNC and Panasonic Drive Unit
  369
- Connection Layout between CNC System and Japanese Yaskawa Drive Unit
  370
- Connection Layout of Converter Analog Voltage
  371
- Converter Technical Specification
  371
- Encoder Technical Specifications
  371
- Signal Definitions
  371
- X4 Spindle Interface
  371
- Encode Interface Connection Layout
  372
- Encoder Interface Method
  372
- Connection between CNC System y and AC Servo Drive Unit
  373
- Connection between CNC System y and DAP03 Spindle Drive Unit
  374
- Connection Layout
  375
- Interface Method
  375
- Signal Definition
  375
- X5 MPG Interface
  375
- Chapter 4 User and Maintenance
  376
- Earthing
  376
- Environmental Condition
  376
- Guard
  376
- Power Supply Requirements
  376
- Use after Long-Time Unuse
  376
Appendix

377
Appendix 1 CNC System Electrical Component Symbol Explanations

377
Appendix 2 CNC System Tool Post Controller Circuit Method Layout

378
Appendix 3 Interface Circuit Method Layout

379
Appendix 4 External Control Connection Layout

382
Appendix 5 CNC System Appearance Installation Dimension

383

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More GSK Manuals

User Manuals: GSK GSK928TEa Turning Lathe Controller

GSK GSK928TEa User Manual (383 pages)

Table of Contents

Chapter 1 Overview

Chapter 2 Technical Specifications

Chapter 3 Operation Panel

Chapter 4 System Operation

Appendix

Appendix: Parameter List

Chapter 5 RS232 and USB System Communication

Appendix: G Function and Its Explanation Table

Appendix：g and Its Relative Parameter Explanation

Chapter 6 Pitch Error Compensation

Chapter 7 General Programming Rules and Examples

Chapter 8 Alarm Message

Chapter 9 Statement Programming

Chapter 10 Customization Command Program

Appendix

Appendix 1 CNC System Electrical Component Symbol Explanations

Appendix 2 CNC System Tool Post Controller Circuit Method Layout

Appendix 3 Interface Circuit Method Layout

Appendix 4 External Control Connection Layout

Appendix 5 CNC System Appearance Installation Dimension

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