Adam Pumps AF 3000 Use And Maintenance Instruction Manual
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Adam Pumps AF 3000 Use And Maintenance Instruction Manual

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USE AND MAINTENANCE
INSTRUCTIONS MANUAL
Machine: FUEL DISTRIBUTOR PUMP
Model AF 3000 - AF 3000 TAG
AF 3000
AF 3000 TAG
ORIGINAL INSTRUCTIONS
WWW.ADAMPUMPS.COM

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Summary of Contents for Adam Pumps AF 3000

  • Page 1 USE AND MAINTENANCE INSTRUCTIONS MANUAL Machine: FUEL DISTRIBUTOR PUMP Model AF 3000 - AF 3000 TAG AF 3000 AF 3000 TAG ORIGINAL INSTRUCTIONS WWW.ADAMPUMPS.COM...

  • Page 2: Revision Matrix Of The Manual And Its Parts

    AF 3000 - AF 3000 TAG REVISION MATRIX OF THE MANUAL AND ITS PARTS PART OF REVISION DATE REVISION DATE REVISION DATE MANUAL Index Chapter 0 Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7...

  • Page 3: Table Of Contents

    AF 3000 - AF 3000 TAG INDEX REVISION MATRIX OF THE MANUAL AND ITS PARTS INDEX 0 PREAMBLE 1 PURPOSE OF THE USE AND MAINTENANCE INSTRUCTIONS MANUAL 2 STORING OF THE INSTRUCTIONS MANUAL 3 UPDATE OF THE INSTRUCTIONS MANUAL 4 DEFINITIONS...

  • Page 4: Preamble

    The instructions, documentation and drawings contained in this Manual are of a reserved te- chnical nature, strictly owned by Adam Pumps S.p.a.; therefore, beyond the purposes for whi- ch it was produced, any reproduction, both integral and partial of the content and/or format,...

  • Page 5: Storing Of The Instructions Manual

    AF 3000 - AF 3000 TAG 2. STORING OF THE INSTRUCTIONS MANUAL The Instructions Manual must be stored carefully and must accompany the machine in all the changes of ownership that the latter could be subject in its life cycle.

  • Page 6: Definitions

    AF 3000 - AF 3000 TAG 4. DEFINITIONS MACHINES DIRECTIVE 2006/42/EC (Article 2, Definitions) MANUFACTURER Natural or legal person who designs and/or manufacture a machine or a partly completed machine, object of this Directive, and is liable of compliance of the machine or of the partly completed machine with this Directive for placing in the market under its own name or under its own brand, or for personal use.

  • Page 7: Pictographs

    AF 3000 - AF 3000 TAG REPAIRS Element of the machine used specifically to guarantee the protection through a material barrier. PROTECTION DEVICE Device (other than a shelter) which reduces the risk, on its own or associated to a shelter.
  • Page 8 AF 3000 - AF 3000 TAG 5. PICTOGRAPHS PICTOGRAPHS RELATED TO DANGERS SYMBOL DESCRIPTION General danger Electrical current PICTOGRAPHS RELATED TO OBLIGATIONS SYMBOL DESCRIPTION It is mandatory to wear protection gloves...

  • Page 9: General Information

    AF 3000 - AF 3000 TAG 1. GENERAL INFORMATION 1. IDENTIFICATION DATA OF THE MANUFACTURER MANUFACTURER ADAM PUMPS S.p.A. LEGAL AND ADMINISTRATION OFFICE Via Della Resistenza, 46/48 - 41011 Campogalliano (MO) - ITALY TELEPHONE 059/528.128 059/528.437 E-MAIL info@adampumps.com 2. EC MARKING OF THE MACHINE Each machine is identified by an EC plate on which are shown in an indelible way its reference data.

  • Page 10: Statements

    AF 3000 - AF 3000 TAG 3. STATEMENTS DICHIARAZIONE CE DI CONFORMITÁ (Annex II A DIR. 2006/42/EC) MANUFACTURER ADAM PUMPS S.p.A. Company Via della Resistenza, 46/48 41011 MODENA Address Province Campogalliano ITALY City Country IT STATES THAT THE MACHINE Pompa erogatore carburante...

  • Page 11: Safety Standards

    AF 3000 - AF 3000 TAG 4. SAFETY STANDARDS The machine has been manufactured in compliance with the Technical Standards listed below: STANDARD Title UNI EN ISO 12100 Safety of the machinery - General principles of design - Assessment of the risk and reduction of the risk 5.

  • Page 12: Conditions Of Guarantee

    • each guarantee request is subject to the approval of adam pumps. an authorisation code is requested for the return of the goods. this code will be provided by adam pumps at the request of the customer who will invoke the guarantee on the product to be repaired or substituted;...

  • Page 13: Safety

    AF 3000 - AF 3000 TAG 2. SAFETY 1. GENERAL SAFETY WARNINGS before making the machine operational read carefully the in- structions contained in this manual and also follow carefully the indications given therein. The Manufacturer has abundantly given its maximum commitment in designing this machine to make it SAFE as much as possible.
  • Page 14 AF 3000 - AF 3000 TAG The Manufacturer is deemed relieved from any liability for damages caused by the machine to persons, animals or goods in the event of: • improper use of the machine; • defects of the electrical power supply;...

  • Page 15: Planned Use

    AF 3000 - AF 3000 TAG 2. PLANNED USE The group in question has been designed and manufactured exclusively for the transfer of the diesel oil incoming from tankers, tanks and drums. It is strictly prohibited to transfer different liquids such as petrol, explosive liquids and corro- sive (flammables) and food liquids.

  • Page 16: Installation

    4 metres, use of the filter base valve is recommended. The same instructions are carried out for the delivery pipe, for which we recommend to use an Adam Pumps pipe. To prevent unforeseeable risks, use exclusively the Adam Pumps distribution NOZZLEs.

  • Page 17: Connections

    AF 3000 - AF 3000 TAG 2. CONNECTIONS ELECTRICAL CONNECTION It is essential that the plant is equipped with a 30mA minimum life-saving protection ac- cording to the DIN Standards. The plug must be connected to a current socket suitable for a SHUKO socket, with earthing contact.

  • Page 18: Preliminary Control

    • system support frame. TYPE OF PUMP The type of pump used by “ADAM PUMPS S.p.A. ” is the following: • blade pump where the impeller, housed in the pump body chamber, drags the liquid in the direction of its rotation, from an area of low pressure to an area of high pressure.

  • Page 19: Main Components

    AF 3000 - AF 3000 TAG 3. MAIN COMPONENTS 1. electrical plug; 2. delivery pipe connection outlet bend; 3. litre counter (mechanical AF3000 - digital AF3000 TAG); 4. fuel distribution NOZZLE; 5. distribution pipe support bracket; 6. on-off general switch.

  • Page 20: Electromagnetic Environment

    AF 3000 - AF 3000 TAG 4. ELECTROMAGNETIC ENVIRONMENT The machine is manufactured to operate correctly in an electromagnetic environment of the industrial type, meeting the limits of Emission and Immunity, envisaged by the following Har- monised Standards: CEI EN 61000-6-2 Electromagnetic compatibility (EMC) General Standards -...
  • Page 21 AF 3000 - AF 3000 TAG FIRST USE AND UNIQUE MACHINE CODE The device has been designed to always stay ON if powered; each having its own machine number set to 0 as default. When the manager presents its MASTER card at first use, the de- vice will register its machine number inside the software.
  • Page 22 AF 3000 - AF 3000 TAG ATTENTION: condition is used to describe the different MASTER mode screens. In this mode, should nothing happen during 60 seconds, system automatically returns to USER mode on “partial” screen. SCREEN “CANCEL TOTALS” MESSAGE ”CLRTOT”...
  • Page 23 AF 3000 - AF 3000 TAG This function permits to set a maximum of units for each transaction for the user TAG key to program. Press to enter in this function. Press until the desired maximum quantity is on the display.
  • Page 24 AF 3000 - AF 3000 TAG Once the “transaction preselection” (preset) and the “period preselection” (pre- per) are set for the user TAG key(s) proceed as follows: 1) Press to enter in this function 2) Press to select the TAG to program...
  • Page 25 AF 3000 - AF 3000 TAG SCREEN “UNIT OF MEASURE” MESSAGE ”UNIT” The system has 4 standard units of measure (Litre - US Gallon - Quarts & Pint) plus one “Custom” unit that can be configured by the user. To select the unit, do as follows: 1.
  • Page 26 AF 3000 - AF 3000 TAG SCREEN “CALIBRATION” MESSAGE “CAL” The meter is supplied with a pre-calibration carried out for liquid diesel at 20 °C. Calibration is required when metering a different fluid, after disassembly, at different temperature or after significant wear.
  • Page 27 AF 3000 - AF 3000 TAG 5. Increase or decrease that quantity using buttons until correct quantity is di- splayed. 6. Wait 10 seconds to confirm and save automatically this new calibration. All data in me- mory previous to calibration are remaining unmodified after calibration.
  • Page 28 AF 3000 - AF 3000 TAG SCREEN “EXIT” MESSAGE “EXIT” AND RESET DISPLAY This function permits to exit from MASTER mode and pro- vokes a display reset. If no display reset is desired, just wait 60 seconds. Else press once when display shows “exit.
  • Page 29 AF 3000 - AF 3000 TAG Starting from “Partial” screen ,each time button is pressed, the period total for each user created by the MASTER can be visualized or eventual blocked users. SCREEN “PARTIAL” Displays 4.2 digits, any transaction will always start from that screen. Independently of the screen currently displayed, after 10 seconds without activity in USER mode or 60 in MA- STER mode, the system automatically return to that starting screen.
  • Page 30 AF 3000 - AF 3000 TAG displays 6 digits, no decimal, shows all litres transferred since first use. Cannot be reset. “TOTAL PERIOD ”SCREEN WITH MESSAGE ”TOTPER” displays 5.1 digits, shows all litres transferred in the defined period of time since the last download of data or last cancellation of totals.
  • Page 31 AF 3000 - AF 3000 TAG displays 04.2 digits, always on, permits to visualize totals for each authorized user and eventual blocked users. At each time button is pressed, user TAG number is shown and successively the total of transactions made during that period.
  • Page 32 AF 3000 - AF 3000 TAG Screens in points b & c above are not appearing if no limits were set by the MASTER d) “refuel” screen e) “0.00” partial screen flashing, pump will be set ON by the system 2.
  • Page 33 AF 3000 - AF 3000 TAG If the user TAG has been blocked, displays will be as shown and it will not be possible to take any fuel. SECURITY : TAG 00 For safety reasons, the user TAG 00 cannot be configured by the MASTER because it is used for transactions made without having been authorized, in case someone succeeds tampering with the operation of the pump through the device.
  • Page 34 AF 3000 - AF 3000 TAG INSTANTANEOUS FLOW RATE The device is capable of showing the instantaneous flow rate during a transaction. To visuali- ze the flow rate press and maintain button during transaction. BUTTONS COMBINATIONS: USER MODE starting from partial screen:...
  • Page 35 AF 3000 - AF 3000 TAG BUTTONS COMBINATIONS: MASTER MODE starting from partial screen: = approach the MASTER card from display BUTTON(S) FUNCTION Entry in master mode; visualize cancel totals function Enter in cancel totals function Choose “yes” to proceed with cancellation of totals...
  • Page 36 AF 3000 - AF 3000 TAG BUTTON(S) FUNCTION Enter in program TAG function Select the TAG to program Confirm TAG number and proceed with programming Visualize “authorize/block” function Enter in “authorize/block” function Select the TAG to authorize or block Authorize or block the selected TAG...
  • Page 37 AF 3000 - AF 3000 TAG BUTTON(S) FUNCTION Increment quantity in calibration mode Decrement quantity in calibration mode Visualize the setting of settable parameters function Enter in the setting of settable parameters function Choose the parameter to be modified Confirm the parameter to be...

  • Page 38: Operation Problems

    AF 3000 - AF 3000 TAG 5. OPERATION PROBLEMS PROBLEMS POSSIBILI CAUSES SOLUTIONS 1. Problems on the suction part 1. Check that there are no leaks in the suction part 2. By pass valve open 2. Check and clean the valve: it must move freely 3.
  • Page 39 AF 3000 - AF 3000 TAG PROBLEMS POSSIBILI CAUSES SOLUTIONS 1. The used liquid has a very high viscosity 1. Must transfer for small periods of time, certainly much less than 30 minutes of the max cycle. 2. Obstructed filters 2.

  • Page 40: Maintenance

    AF 3000 - AF 3000 TAG 6. MAINTENANCE 1. STATE OF MAINTENANCE The Maintenance operations must be carried out with the machine under the conditions de- scribed in item “STATE OF THE MACHINE” in Table 6-6.1 of Programmed Maintenance. 2. ISOLATION OF THE MACHINE Before carrying out any type of maintenance and/or repairs, it is necessary to isolate the ma- chine from the electrical power supply and empty the pump and the litre counter from fuel.

  • Page 41: Extraordinary Maintenance

    AF 3000 - AF 3000 TAG Programmed Maintenance Table: MAINTENANCE TIMELINE STATE OF THE MACHINE SYMBOL Check/cleaning of Every 3 months Isolation for Maintenance litre counter filter non compliance of what is requested, exempts the manufacturer from any liability to the effects of the guarantee.
  • Page 42 AF 3000 - AF 3000 TAG 2. identify the filter to be cleaned in the lower part on the right of the pump and unscrew the plug; 3. extract the filter, clean it and screw back its plug; 4. replace in the original position the front metal sheet and screw back all seven screws.

  • Page 43: Accessories And Spare Parts

    AF 3000 - AF 3000 TAG fig. A 18,5 non compliance of what is requested, exempts the manufacturer from any liability to the effects of the guarantee. 7. ACCESSORIES AND SPARE PARTS 1. ASSISTANCE The Manufacturer may always be deemed at disposal for any type of information relating to installation, use and maintenance of the machine.

  • Page 44: Spare Parts

    AF 3000 - AF 3000 TAG 3. SPARE PARTS always use original spare parts. for any spare parts contact the manufacturer. Use of not original spare parts is not recommended: in the event that this occurs, the condi- tions of Guarantee will be void (if still valid) and so will be the liability of the Manufacturer with respect to the use of the machine and for any possible damages to persons and/or things.
  • Page 45 AF 3000 - AF 3000 TAG Exploded AF3000 (mechanical)
  • Page 46 AF 3000 - AF 3000 TAG Exploded AF3000 TAG (digital)
  • Page 47 AF 3000 - AF 3000 TAG List of spare parts AF3000 TAG (digital) POS. DESCRIPTION 60LTAG 70LTAG 80LTAG 100LTAG Q.TÀ UPPER PANEL HT013 BASE METAL SHEET AF023 FRONT CLOSING METAL SHEET AF025 AF 3000 NOZZLE HOLDER AF019 PAF 3000 PIPE HOLDER...

  • Page 48: Additional Instructions

    AF 3000 - AF 3000 TAG 8. ADDITIONAL INSTRUCTIONS 1. DISPOSAL OF WASTE The user undertakes, according with the laws in force in its Country, to check the correct di- sposal of waste that the machine produces during machining. Disposal of lubricants and of the special substitutes must be performed by meeting the legisla- tion in force in the Country where the machine is used.

  • Page 49: Annexes

    AF 3000 - AF 3000 TAG 9. ANNEXES 1. TECHNICAL SHEET SUMMARY 100L • Electrical power supply [V]: • Max current [A]: • Work cycle [min]: continuous S2-30 min S2-30 min S2-30 min • Flow rate max [l/min]: • Inlet - Outlet [BSP-G]: 1”...

  • Page 50: Technical Sheet Dimensions

    AF 3000 - AF 3000 TAG 3. TECHNICAL SHEET DIMENSIONS...

  • Page 51: Circuit Diagram

    AF 3000 - AF 3000 TAG 4. CIRCUIT DIAGRAM A.C. S1 : Interruttore ON - OFF M : Motore C : Condensatore *) Distributori serie AF3000 e AF1 nze generali Peso indicativo Rev. EN 22768-mK RM n° Approvato Data Stassi Davide Manicardi M.

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