Dynabrade Dynafile II 40503 Safety, Operation And Maintenance Manual

Dynabrade Dynafile II 40503 Safety, Operation And Maintenance Manual

Electric

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Electric Dynafile
Models:
40503 – 230 V / 50 Hz
40504 – Versatility Kit
(Contains Model 40503, Accessories and Carrying Case)
Read and understand this tool manual before operating your tool. Follow all safety rules for the protection of operating
personnel and bystanders. For safety information, refer to EN60745-1 Hand-held motor-operated electric tools – Safety and
60745-2-4 Particular requirements for sanders and polishers other than disc type.
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
Tool Intent: Dynabrade Electric Dynafile
WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury. The term "power tool" in all of the
warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool.
1) Work Area
a) Keep your work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which ignite
the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your
body is grounded.
c) Don't expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure switch is in the off position before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the
switch on invites accidents.
Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
WARNING
SAFETY LEGEND
WARNING
WARNING
WARNING
®
II is used to sand, debur, blend and polish; metal, wood, stone, fiberglass or plastic surfaces.

GENERAL SAFETY RULES

SAVE THESE INSTRUCTIONS
(continued on next page)
II
®
WARNING
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
WARNING
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable National or local
statues, ordinances and/or regulations.
WARNING
Electric shock hazard. Avoid bodily contact with
grounded objects, bodies of water.
Do not damage cord set.
Parts Page Reorder No. PD07•21
Effective March, 2007

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Summary of Contents for Dynabrade Dynafile II 40503

  • Page 1 Do not damage cord set. Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration. Tool Intent: Dynabrade Electric Dynafile ® II is used to sand, debur, blend and polish; metal, wood, stone, fiberglass or plastic surfaces.
  • Page 2 Important: A preventative maintenance program is recommended whenever portable power tools are used. • Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model #, Serial # and RPM of your tool. Routine Preventative Maintenance: •...
  • Page 3 Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices.
  • Page 4 Complete 15372 Housing Assembly 95134 Hex Key Wrench (9/64 in.) 95266 Hex Key Wrench (3mm) Index Key No. Part # Description 1 Contact Arm Assembly 6 95426 Spring 12 96335 Hex Nut 18 72734 Adapter (See Chart on pg.6) 7 95218 Knob Assembly 13 15366 Housing 19 72735 Set Screw (2) 2 96334 Plug...
  • Page 5 40508 Electric Assembly (230V) Index Key No. Part # Description 1 40150 Screw (4) 12 40161 Gear Set 23 40172 Fan Guide 33 40182 Brush Spring (2) 2 40151 Spring 13 40162 Nut 24 40173 Rubber Pin (2) 34 40183 Cord Armor 3 40152 Screw (2) 14 40163 Bearing 25 40174 Stator Assembly...
  • Page 6 ® II Contact Arms Electric Dynafile Optional 40078 Adapter allows use of 24" long belts; extends reach to Arms for 4" to 17" workable reach. 7" when used with contact arm. Note: For belt widths greater than 1/2" use drive wheel 15336 to eliminate slippage. 11286 11024 steel platen available.
  • Page 7 II Contact Arm Assembly Parts List Electric Dynafile ® Contact Wheel Assembly – Includes wheel, bearings and shaft. Bearing Contact Wheel Contact Arm Bearing Shaft ® Electric Dynafile II Standard Contact Arms Part Abrasive Contact Wheel Contact Wheel Contact Wheel Bearing Number Belt Size...
  • Page 8: Optional Accessories

    Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524 DYNABRADE EUROPE S.àr.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 1 • Fax: 352 76 84 95 1 ©...

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