Dynabrade Dynafile II 40500 Operating And Safety Instructions Manual

Electric abrasive belt machine

Advertisement

Quick Links

Models:
40500 – 120 V / 60 Hz
40501 – Kit 120 V / 60 Hz
WARNING
!
Read and save all instructions before operating this power tool.
Warning:
When using electric tools, basic safety precautions should always be followed
to reduce the risk of a fire, electric shock, and personal injury,
including the following:
1. Keep work area clean. Cluttered areas and benches invite accidents.
2. Consider work area environment. Do not expose tools to rain. Keep
work area well lit. Do not use power tools in damp or wet locations.
Do not use tools in the presence of flammable liquids or gases.
3. Guard against electric shock. Prevent body contact with grounded surfaces.
For example; pipes, radiators, ranges, refrigerator enclosures.
4. Keep children away. Do not let visitors contact tool or extension cord. All
visitors should be kept away from work area.
5. Store idle tools. When not in use, tools should be stored in a dry, or locked
up place - out of the reach of children.
6. Do not force tool. It will do a better and safer job at its intended rate.
7. Use the right tool. Do not force a small tool or attachment to do the job of
a heavy duty tool. Do not use tool for purposes not intended.
8. Dress properly. Do not wear loose fitting clothing or jewelry. They can be
caught in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
9. Use safety glasses. Also use face-shield or dust mask if operation area is dusty.
10.Do not abuse cord. Never carry tool by cord or yank it to disconnect from
receptacle. Keep cord from heat, oil and sharp edges.
11. Secure work. Use clamps or a vice to hold workpiece. It's safer than using
your hand and it frees up both hands to operate tool.
12.Do not overreach. Keep proper footing and balance at all times.
13.Maintain tools with care. Keep tools clean for better use and safer
performance. Follow instructions for lubricating and changing accessories.
Inspect tool cords periodically and if damaged, have repaired by authorized
service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean and free from oil and grease.
14.Do not leave tool running. Disconnect tools when not in use, before
servicing, when changing belts, contact arms, etc.
15.Remove keys and wrenches. Form a habit of checking to see that all
keys and adjusting wrenches are removed from tool before turning it on.
16.Avoid accidental starting. Do not carry around plugged in tool with finger
on lever. Be sure lever is off when plugging in.
17.Out-door use extension cords. When tool is used outdoors, use only
extension cord suitable for outdoor use. They should be marked with the
suffix W-A (for UL) or W (for CSA in Canada).
18.Stay alert. Watch what you are doing. Use common sense. Do not
operate tool when you are tired.
19.Check damaged parts. Before further use of the tool, a guard or other part
that is damaged should be carefully checked to determine that it will operate
properly and perform its intended function. Check for alignment of moving
parts, breakage of moving parts, binding of moving parts, mounting and any
other conditions that may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced by an authorized
Always operate, inspect and maintain this tool in accordance with the safety standards established by
OSHA, Underwriters Laboratories, Inc., The Canadian Standards Association and The American National
Standards Institute (ANSI). Dynabrade, Inc. assumes no responsibility for any damage or accidents
resulting from the misuse of this tool, its misapplication or nonadherence to precautionary safety measures.

General Safety Rules

Electric Dynafile
19.(Cont.) service center unless otherwise indicated elsewhere in this
instruction manual. Have defective switches replaced. Do not use
tool if switch does not turn tool on or off.
20.Avoid gaseous areas. Do not operate portable electric tools in
gaseous or explosive atmospheres. Motors in these tools normally
spark, and the sparks can ignite fumes.
21.Do not alter or misuse tool. This tool is precision built. Any
alteration or modification not specified is misuse and may result in a
dangerous condition. Only these accessories and attachments that
are found in this instruction manual are acceptable for use with this
tool. The use of any other accessory or attachment might present a risk
to the operator.
22.Replacement parts. When servicing, use only identical replacement
parts. When ordering replacement parts, please specify model and
serial numbers of your machine.
Voltage Warning
Before connecting the tool to a power source (receptacle, outlet, etc.)
be sure the voltage supplied is the same as what is specified on the
nameplate of the tool. A power source with greater than that specified
for tool can result in serious injury to the user as well as damage to
the tool. Using a power source with voltage less than the nameplate
rating is harmful to the tool's motor. If in doubt, do not plug in the tool.
Double Insulation
Your Electric Dynafile® II is double-insulated to give you added
safety. This means that the tool is constructed throughout with two
separate "layers" of electrical insulation, or one double thickness of
insulation between you and the tool's electrical system.
Tools built with this type of insulation system are not intended to be
grounded. As a result, your Electric Dynafile® II is equipped with a two
prong plug which permits you to use extension cords without concern for
maintaining a ground connection.
Note: Double-insulation does not take the place of normal safety
precautions when operating this tool. The insulation system is added
for protection against injury resulting from a possible electrical
insulation failure within the tool.
Caution: When servicing double-insulated tools, use only identical
replacement parts. Repair or replace damaged cords.
Extension Cords
Double-insulated tools have two-wire cords, and can be used with
either two-wire or three-wire extension cords. Only round jacketed
extension cords should be used, and we recommend that they be listed
by Underwriters Laboratories (UL) - (CSA in Canada). If the extension
cords will be used outside, the cord must be suitable for outdoor use.
They should be marked with the suffix W-A (for UL) or W (for CSA in
Canada). Any cord marked as an outdoor cord can also be used for
indoor work.
Polarized Plugs: To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will fit in
a polarized outlet only one way. If the plug does not fit in the outlet,
reverse the plug. If it still does not fit, contact a qualified electrician to
install the proper outlet. Do not change the plug in any way.
Warning: Keep extension away from the immediate working area.
Parts Page Reorder No. PD95•45
Effective September, 1995
Abrasive Belt Machine
II
®

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Dynafile II 40500 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Dynabrade Dynafile II 40500

  • Page 1: General Safety Rules

    OSHA, Underwriters Laboratories, Inc., The Canadian Standards Association and The American National Standards Institute (ANSI). Dynabrade, Inc. assumes no responsibility for any damage or accidents resulting from the misuse of this tool, its misapplication or nonadherence to precautionary safety measures.
  • Page 2: Operating Instructions

    Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its...
  • Page 3 Head / Housing Assembly 40362 Support Rod 40365 Belt Guard 40367 Dust Cover (Incl. 40371 Gasket) 95426 Spring 40371 Gasket 95425 Screw 95217 Screw Contact Arm Assembly 40314 Button Latch Assy. For more information on Contact 40025 Button Arm Assembly please refer to chart on page 6.
  • Page 4 40520 Motor Assembly (Incl. # 27, 36, 37, 38, 39) (Incl.#20) FIG. PART NO. DESCRIPTION NO.REQ. FIG. PART NO. DESCRIPTION NO.REQ. 40567 Cord Protector 40543 8-32 x3/8" Pan Hd. Slt. Plast. T-20 40522 Cord Set 40544 Front Ball Bearing 40523 Service Nameplate Kit 40545 Pinion...
  • Page 5 Dynafile II Contact Arms ® Optional 40078 Adapter allows use of 24" long belts; extends reach to 7" when used with contact arm. Arms for 4" to 17" workable reach. 11200 Work on broad areas, leaves 11286 11024 steel platen available. in-line scratch, blend stainless.
  • Page 6 Dynafile ® II Contact Arm Assembly Parts List Contact Wheel Assembly–Includes wheel, bearings and shaft. Contact Arm Bearing Contact Wheel Bearing Shaft Dynafile ® II Standard Contact Arms Part Abrasive Contact Wheel Contact Wheel Contact Wheel Bearing Number Belt Size Description Comments Assembly...
  • Page 7 Abrasive Belts Coated Aluminum Oxide Abrasive Grit Belt Width 18" Long 1/8" – 90211 90212 90143 90213 90214 90215 90216 90217 1/4" 90220 90221 90222 90144 90223 90224 90225 90226 90227 1/2" 90240 90241 90242 90145 90243 90244 90245 90246 90247 5/8"...
  • Page 8 ® DYNABRADE DYNABRADE, INC., 8989 Sheridan Drive • Clarence, NY 14031-1490 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524 DYNABRADE EUROPE s.a.r.l., Zone Artisanale • L-5485 Wormeldange—Haut, Luxembourg • Telephone: 352 76 84 94 • Fax: 352 76 84 95 ©...

This manual is also suitable for:

Dynafile ii 40501Dynafile ii

Table of Contents