TestEquity TEC1 Operation And Service Manual

Thermoelectric temperature chamber

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Thermoelectric Temperature Chamber
Operation and Service Manual
TestEquity LLC
6100 Condor Drive
Moorpark, CA 93021
Support:
877-512-3457 Toll Free
805-480-0636
Corporate:
800-732-3457
805-498-9933
http://www.testequity.com
Copyright © 2010-2018 TestEquity LLC
Model TEC1
For TEC1 s/n 0100222 and above
For TEC1-001 s/n 1100168 and above
Rev. 2.1 – April 9, 2018

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Summary of Contents for TestEquity TEC1

  • Page 1 Model TEC1 Thermoelectric Temperature Chamber For TEC1 s/n 0100222 and above For TEC1-001 s/n 1100168 and above Operation and Service Manual TestEquity LLC 6100 Condor Drive Moorpark, CA 93021 Support: 877-512-3457 Toll Free 805-480-0636 Corporate: 800-732-3457 805-498-9933 http://www.testequity.com Copyright © 2010-2018 TestEquity LLC...
  • Page 3: Table Of Contents

    Computer Interface ______________________________________________________________________ 4-6 RS-232C ................................4-6 GPIB (optional) ..............................4-6 Ethernet (optional) ............................4-6 GPIB and Ethernet Programming ........................4-7 Chapter 5 – Frequently Asked Questions ................5-1 Chapter 6 – Specifications ......................6-1 Model TEC1 Chamber Specifications _______________________________________________________ 6-1...
  • Page 4 Table of Contents Chapter 7 – Maintenance ......................7-1 Preventive Maintenance Schedule __________________________________________________________ 7-1 Daily or As Needed ............................7-1 Every 6 Months ..............................7-1 Every 12 Months .............................. 7-1 How to clean the chamber interior and exterior ....................7-1 How to verify the chamber performance ......................
  • Page 5: Chapter 1 - Safety Instructions

    Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. If there is any doubt, please call TestEquity before proceeding. TestEquity TEC1 Thermoelectric Temperature Chamber...
  • Page 6 ! CAUTION: NEVER select “Factory Default” in the Diagnostic Menu. “Factory Defaults” are NOT the TestEquity configuration parameters for this chamber. If you select “Factory Defaults”, you must reconfigure all System and Operation Parameters as documented in the TestEquity manual, NOT the “EZ-Zone PM User’s Manual”.
  • Page 7: Chapter 2 - Installation

    Chapter 2 – Installation Chapter 2 – Installation Unpacking Inspect the shipping container for any signs of visible damage. Notify the carrier and TestEquity immediately if there are signs of shipping damage. 1. Cut the bands that hold the packaging together.
  • Page 8: Condensate Drain

    Condensate Drain can be ignored. Input Voltage Configuration (Does not apply to model TEC1-001, which is only rated for 115V input) This chamber can be configured for 115V (88 to 132VAC) or 230 V (176 to 264VAC), 50/60 Hz input. The chamber ships pre-configured for the correct input voltage based on the county it ships to.
  • Page 9: Chapter 3 - Operation

    The rear panel has a convenience outlet. It is provided for the AC power adapter for the GPIB or Ethernet interface converter only. The power is unswitched and is the same voltage as the outlet that the chamber is plugged into. Thus, the TEC1-001 is rated for 115 V input only. TestEquity TEC1 Thermoelectric Temperature Chamber...
  • Page 10: Loading The Chamber

    To prevent damage to your test sample and the chamber’s thermoelectric devices, do not exceed the live load rating of the chamber. Live Load Rating Temp +37°C +23°C +15°C +10°C Watts 90 W 50 W 35 W 20 W Page 3-2 TestEquity TEC1 Thermoelectric Temperature Chamber...
  • Page 11: Performance Considerations

    Make sure that all connectors, wiring, pc boards, and auxiliary components can withstand the temperature extremes that they will be subjected to. In some cases, these components may not be able to last after repeated tests and should be considered expendable. TestEquity TEC1 Thermoelectric Temperature Chamber Page 3-3...
  • Page 13: Chapter 4 - Temperature Controller

    Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. If there is any doubt, please call TestEquity before proceeding. ! CAUTION: NEVER select “Factory Default”...
  • Page 14: Temperature Controller Keys And Displays

    • Setup Page from Home Page: Press both the Up ¿ and Down ¯ keys for six seconds. • Factory Page from Home Page: Press both the Advance ‰ and Infinity ˆ keys for six seconds. Page 4-2 TestEquity TEC1 Thermoelectric Temperature Chamber...
  • Page 15: Home Page

    The Home Page is a customized list of as many as 20 parameters that can be configured and changed in the Custom Menu [CUSt] (Factory Page). The home page has been configured by TestEquity to display only the following parameters: Prompt...
  • Page 16: Profile Programming

    Off. This does not turn off the chamber fans and the temperature will be uncontrolled. Input events and output events are not included in the controller supplied with the TEC1 chamber. Ignore any mention of them in the “EZ-Zone PM User’s Manual”. Only the capabilities of a model PM6R1CC-2AAAAAA, as described on page 112 of the “EZ-Zone PM User’s...
  • Page 17: Operations Page

    Do not attempt to modify the PID values, unless you thoroughly understand what you are doing. If there is any doubt, please call TestEquity before proceeding. The correct values are documented in the “EZ-Zone Temperature Controller Setup Parameters”...
  • Page 18: Computer Interface

    The optional GPIB interface, model TE-1052, consists of an external converter box (ICS Model 4899A) that connects to the chamber’s RS-232C interface. Ethernet (optional) The optional Ethernet interface, model TE-1055, consists of an external converter box (ICS Model 8099) that connects to the chamber’s RS-232C interface. Page 4-6 TestEquity TEC1 Thermoelectric Temperature Chamber...
  • Page 19: Gpib And Ethernet Programming

    The recommendation is that your program should have a built-in recovery routine to handle the possibility of a timeout error. More details on GPIB and Ethernet Interface See the ICS Electronics Manual for more details on the GPIB or Ethernet interfaces. TestEquity TEC1 Thermoelectric Temperature Chamber Page 4-7...
  • Page 21: Chapter 5 - Frequently Asked Questions

    My test specification requires convection heat only. Can I turn the circulator motors off? NO! This will damage the thermoelectric devices and void the warranty. You need a “gravity convection oven” for that kind of test. TestEquity TEC1 Thermoelectric Temperature Chamber Page 5-1...
  • Page 23: Chapter 6 - Specifications

    Power Requirements Input Voltage 88 to 132VAC / 176 to 264VAC, 50/60 Hz (internal switch for voltage range) NOTE: Model TEC1-001 is rated for 115 V nominal input only. Current Draw 6A at 115 VAC, 3.5A at 230 VAC Workspace Dimensions 16"...
  • Page 25: Chapter 7 - Maintenance

    • Clean the exterior painted surfaces with a damp cloth or mild detergent. If you are using a detergent, test a small inconspicuous area to make sure it does not damage the finish. TestEquity TEC1 Thermoelectric Temperature Chamber Page 7-1...
  • Page 26: How To Verify The Chamber Performance

    Temperature Controller’s setup and tuning values have not been changed from the values as shipped from TestEquity. If the chamber fails any of these tests, it should be removed from service to prevent further damage until the cause of the problem is determined and resolved.
  • Page 27: How To Verify The Calibration

    +0.5°C These would be considered as being within the specification limit of ±2.0°C. TestEquity typically enters a Calibration Offset value of -0.5°C to -1.5°C in order to achieve the results above. If calibration of the temperature controller is necessary, refer to page 56 of the “EZ-Zone PM User’s Manual”...
  • Page 28: Theory Of Operation

    When heating is required, TCR1 output 1 (heat) turns on. This energizes SSR3 and SSR3. This applies power to TE1, 2, 3 with (–) on the red wires and (+) on the black wires. Page 7-4 TestEquity TEC1 Thermoelectric Temperature Chamber...
  • Page 29: Troubleshooting

    Control parameters may need to undershoot. temperature controller are as shipped from be changed for your unique test TestEquity. conditions. b) Try to Autotune at the temperature where you are observing the overshoot or undershoot. TestEquity TEC1 Thermoelectric Temperature Chamber Page 7-5...
  • Page 30: Recommended Spare Parts

    Chapter 7 – Maintenance Recommended Spare Parts Replacement parts are available from TestEquity. Parts are generally in-stock and ready for immediate shipment. Next-day delivery is always available. If you cannot risk being out of service for even one day, then you should purchase critical spare parts in advance. The following is a list of the kinds of parts that you may want to purchase in advance.
  • Page 31: Ez-Zone Temperature Controller Setup Parameters

    Do not attempt to modify the setup values, unless you thoroughly understand what you are doing. If there is any doubt, please call TestEquity before proceeding. ! CAUTION: The EZ-Zone Temperature Controller “Alarm”...
  • Page 32: Ez-Zone Setup Menu Parameters

    0.0 % High Power Scale o.hi 100.0 % Setup Menu\Output Menu\Output 2 Parameter Prompt Value Function CooL Function Instance Control o.Ct Time Base o.tb Low Power Scale o.Lo High Power Scale o.hi 100.0 Page 7-8 TestEquity TEC1 Thermoelectric Temperature Chamber...
  • Page 33 Value Address Standard Bus Ad.s Temperature Units Setup Menu \Communications Menu\Communications 2 Parameter Prompt Value Address Modbus Ad.M Baud Rate Modbus bAUd 9600 Parity Modbus none Temperature Units Modbus Word Order M.hl Low-High TestEquity TEC1 Thermoelectric Temperature Chamber Page 7-9...
  • Page 34: Ez-Zone Custom Menu Parameters

    Autotune Request Closed Loop Set Point C.SP 23.0 °C Idle Set Point id.S 23.0 °C Heat Proportional Band h.Pb Cool Proportional Band C.Pb Time Integral Time Derivative Dead Band Open Loop Set Point o.SP Page 7-10 TestEquity TEC1 Thermoelectric Temperature Chamber...
  • Page 35: Chapter 8 - Warranty

    If the repair or replacement is performed in the FIRST YEAR from the date of invoice, TestEquity will also pay for the labor associated with the repair, subject to TestEquity’s prior approval. The chamber must be sent back to TestEquity for repair, freight prepaid.
  • Page 37: Chapter 9 - Drawings

    Chapter 10 – Drawings Chapter 9 – Drawing TestEquity TEC1 Thermoelectric Temperature Chamber Page 9-1...

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