Related Manuals for POSEIDON 2801
Summary of Contents for POSEIDON 2801
- Page 1 CYKLON REPAIR INSTRUCTIONS FIRST STAGE REDUCING VALVE EXPLODED VIEW Art. No. 2801, 2808, 2962, 3257, 3580, 3585 JETSTREAM - YOKE CYKLON 5000 - YOKE ANTI-FREEZE CUP DIFFERENT CONNECTION SECONDARY PART PRIMARY PART BALANCING PART 1.0:E68...
- Page 2 CYKLON FIRST STAGE VALVE 2801, 2808, 2962, 3257, 3580, 3585 Secondary side: 1. Disconnect the low pressure hose from the first stage valve using a 13 mm open end wrench. 2. Remove the o-ring from the low pressure hose. Make sure the sealing surfaces are not damaged.
- Page 3 CYKLON BALANCE HOUSING Removal: Place the first-stage valve with the balanced housing facing upwards. 1. Steady the balance housing with a special wrench. Then remove the blind screw (25) with a 5 mm Allen wrench. Remove the o-ring(24) with an o-ring remover.
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Page 4: First Stage
CYKLON FIRST STAGE 2962, 3257, 3580, 3585 Removal: 1. Remove the protective cap (26). 2. Remove the locking screw (27) with a 6 mm Allen wrench. Remove the o-ring (28) and the cupfilter (30). 3. Place the first stage in the fixture. - Page 5 CYKLON FIRST STAGE 2801 Removal: 1. Remove the protective cap (3 1). 2. Remove the locking screw (27) with an 8.5 mm screwdriver. Remove the cup filter (28). 3. Place the first stage in the fixture. Remove the high pressure valve housing (33) with a 6 mm Allen wrench.
- Page 6 CYKLON FIRST STAGE 2801, 3257 10, 3585 10 Removal: 1. Remove the protective cap (24). Unscrew the knob (25). 2. Remove the locking screw (27) with an 8.5 mm screwdriver. Remove the cup filter (28). 3. Remove the connection (29) with a 6 mm Allen wrench.
- Page 7 CYKLON FIRST STAGE 2801, 2808, 2962, 3257, 3580, 3585 6. Remove the valve seat (15) with a valve seat remover. 7. Remove the o-ring (14) with an oring remover. Make sure the sealing surface is not damaged. 8. Remove the valve housing from the fixture.
- Page 8 CYKLON CLEANING: If corrosion or salt deposits occurs, place all metal parts – concentrated Hempocid* or 15% Hydrochloric acid for about 10 minutes. Then, rince the parts thoroughly and blow dry with air. When servicing the regulator the The synthetic parts in the second stage following parts should be replaced: must not be treated with solvent.
- Page 9 CYKLON 3. The valve housing (11). Check to make sure the threads and also the sealing surfaces for the o-rings are undamaged. 4. The connections (29,31 or 33). Check to make sure the sealing surfaces for the o-rings are un- damaged.
- Page 10 CYKLON Assembly 1. Install the o-rings (9) and (12) on the blind screws (10) and (13). Lubricate through the outlets. 2. Screw in the blind screws in the LP- HP outlets. Use a 5 mm Allen wrench and tighten up by hand. 3.
- Page 11 CYKLON FIRST STAGE 2962, 3257, 3580, 3585 Assembly: 1. Install the o-ring (3 1) on the connection (30). Lubricate the o-ring and the thread. 2. Install the wheel (33) on the connection. 3. Screw the wheel connection assembly into, the valve housing assembly with a 6 mm Allen wrench.
- Page 12 CYKLON FIRST STAGE 2801, 3257 10, 3585 10 Assembly: 1. Install the o-ring (30) on the connection (29). Lubricate the thread and the o-ring. 2. Place the connection (29) in the Yoke (26) and screw the connec- tion into the valve housing (13) using a 6 mm Allen wrench.
- Page 13 CYKLON FIRST STAGE 2808 Assembly: 1. Install the o-rings (30,32) on the connection (33). Grease the o-ring (30) and thread. 2. Fit the connection (33) to the wheel (34) and screw it into the valve housing (13) with a 6 mm Allen wrench.
- Page 14 CYKLON FIRST STAGE BALANCED HOUSING 1. Install the o-ring (24) on the blind screw G 1/8’’ (25). 2. Grease the inside of balanced housing (21). 3. Install the spring guide (22) and the spring (23). Serew in the blind screw (11) with a 5 mm Allen wrench.
- Page 15 CYKLON 7. Turn the valve housing with the secondary side upwards. 8. Install the valve needle (10). At previous models the needle was beveled in one edge. The bevel should in these cases be pointed downwards. 9. Install the lower diaphragm centre (7) and the diaphragm (6), which must be pushed into the groove in the valve housing.
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