1. Manuals
  2. Brands
  3. FujiFilm Manuals
  4. Industrial Equipment
  5. NXT
  6. Setup manual

FujiFilm NXT Setup Manual

Scalable placement platform
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Fuji Scalable Placement Platform
NXT
Setup Manual
QD002-07
R

Advertisement

Table of Contents
loading

Related Manuals for FujiFilm NXT

Summary of Contents for FujiFilm NXT

  • Page 1 Fuji Scalable Placement Platform Setup Manual QD002-07...
  • Page 2 Consult Fuji beforehand if you are considering selling this equipment to a third party after it has been installed.
  • Page 3 Fuji Scalable Placement Platform Setup Manual The manuals listed below are shipped with the NXT machine. NXT Setup Manual NXT System Reference NXT Mechanical Reference FUJI Intelligent Feeder Manual NXT Programming Manual In order to operate this machine in the safest and most efficient manner, please read the provided manuals thoroughly and observe all instructions and warnings.
  • Page 4 Copyrights All rights regarding this manual are reserved by Fuji Machine Manufacturing Co., Ltd. This manual may not, in whole or in part, be reproduced by any means (electronic, mechanical or otherwise), or reused in any way, without the prior written permission of Fuji Machine Manufacturing Co., Ltd. Trademark Rights is a trademark of Fuji Machine Manufacturing Co., Ltd., and registered in the following countries: Austria, Belgium, Denmark, Finland, France, Germany, Greece, Indonesia, Ireland, Italy, Japan,...

  • Page 5: Table Of Contents

    1.3.1 Main Unit ..............6 1.3.2 Tray Unit-L............10 1.3.3 Tray Unit-M............11 Safety Labels..........12 1.4.1 NXT Safety Label Explanations......15 The EMERGENCY STOP Button ....16 Locking System ..........17 1.6.1 Lockout Procedure ..........17 1.6.2 Unlocking Procedure ..........19 Setting Up the NXT..........
  • Page 6 Connecting an NXT Base to Other Machine Types ............... 114 3.9.1 Procedure ............115 3.9.2 Signal Cable Connecting Diagram (Other machine type - NXT - Other machine type) 116 3.10 Tray Unit-L ..........117 3.10.1 Adjusting the Height and the Levelness ... 117 Setting Up NXT Machines in Flexa....
  • Page 7 Required Items ..........147 6.2.1 Setting up and running the Central Server ..147 6.2.2 Adding the NXT to the Fujitrax line configuration 148 6.2.3 Setting the NXT Fujitrax configuration settings .. 150 6.2.4 Registering users for Kit Handy access....151...
  • Page 8 Contents QD002-07 MEMO: NXT Setup Manual...

  • Page 9: Safety Guideline

    (in this case, disassembly). A circle with an exclamation mark is used to draw your attention to to a mandatory action. In other words, you are required to carefully carry out the given instructions. NXT Setup Manual...

  • Page 10: Safety Rules For All Machine Types

    Do not remove safety switches or disarm the safety functions • Do not short or remove the machine’s safety switches. Persons working on the machine may be seriously injured if operation commands are issued by mistake. NXT Setup Manual...
  • Page 11 Stay clear from the machine when it is being lifted • Never put hands or feet under the machine when the machine is being raised by means of a jack or other device for leveling or transport. NXT Setup Manual...
  • Page 12 • The servo amp retains a high voltage even after the power has been turned off. • Always wait at least five minutes, and ensure that the CHARGE lamp is off, before undertaking any work that may result in contact with the servo amp terminal. NXT Setup Manual...
  • Page 13 • Opening or closing the safety doors, fences or covers without using the handle may result in injury to the hand. • Opening or closing the safety doors, fences or covers with force, without using the handle may result in damage to the machine. NXT Setup Manual...

  • Page 14: Safety Rules For Nxt

    1. Safety Guideline QD002-07 Safety Rules for NXT 1.3.1 Main Unit WARNING Do not insert hands or other body parts into the machine in the area between feeders especially when there are only a few feeders present on the feeder pallet.
  • Page 15 When handling the MCU, watch out for corners and protrusions. • Failure to do so could result in injury. Always be ready to apply the caster brake when handling the MCU. • Always use the caster brake when stopping an MCU loaded with a module. NXT Setup Manual...
  • Page 16 Do not disassemble the linear motor used for the Y-axis in the M6S module. • Absolutely do not disassemble the linear motor coil and shaft parts. Injury and/or machine damage may occur by magnetic parts shooting out due to the strong force of the magnets. NXT Setup Manual...
  • Page 17 • Injury could result by a jig being drawn towards the linear motor. Keep magnetic cards, wristwatches and other precision machines away from the linear motor of a M6S module. • Damage to items may occur due to the magnetic field generated by a linear motor. NXT Setup Manual...

  • Page 18: Tray Unit-L

    • Failure to do so could result in injury. Do not insert your hand through the bottom of the tray unit-L into the inner section where the mechanical parts are. • Failure to do so could result in injury. NXT Setup Manual...

  • Page 19: Tray Unit-M

    Be careful to not pinch or get body parts caught on the tray unit- M door when opening and closing it. Ensure that the door is never left open. • Body parts may be pinched or caught, resulting in injury. NXT Setup Manual...

  • Page 20: Safety Labels

    ½ Ð ¤ £ - n ¶ i ¦ æ ½ u © Ê ¹ q ˚ Ê ¾ ÷ ª º ¶ b ª º ¤ À ¸ Ñ ¡ C ¦ s ¦ b º Ï ¥ Û - ¸ ¥ X ¡ A ¾ É - P ¨ ü ¶ Ë ª º ¦ M À I ¡ C NXTSAF010Eb NXT Setup Manual...
  • Page 21 1. Safety Guideline QD002-07 4M base Dependent 4M base 2M base NXTSAF011E NXT Setup Manual...
  • Page 22 1. Safety Guideline QD002-07 Engineering panel stand WARNING Tray unit-M Tray unit-L Side cover NXTSAF012Ea NXT Setup Manual...

  • Page 23: Nxt Safety Label Explanations

    1. Safety Guideline QD002-07 1.4.1 NXT Safety Label Explanations Symbol Explanation Warning: Pinching danger Do not insert hands or other body parts in the space between adjacent modules. Mandatory action, Direction: Eye protection Direct exposure to the lighting unit may result in damage to the eyes.

  • Page 24: The Emergency Stop Button

    The EMERGENCY STOP Button In the event of an emergency, press any of the red EMERGENCY STOP buttons located on the machine at the positions indicated in the figure below. EMERGENCY STOP buttons EMERGENCY STOP button NXTSAF001Eb NXT Setup Manual...

  • Page 25: Locking System

    All personnel working on the machine should attach their lockout nametags to the padlock. Note: Note:The presence of a nametag on the padlock signals that the machine is being serviced and that the lock is not to be removed. NXTSAF006 NXT Setup Manual...
  • Page 26 4. In the same manner, rotate the air valve handle to the OFF position and lock with the second padlock. All personnel working on the machine should attach their nametags to the padlock. NXTSAF005 5. The lockout is complete. NXT Setup Manual...

  • Page 27: Unlocking Procedure

    2. Confirm that the machine is in a safe condition. Remove the padlock from the air valve and rotate the handle to the ON position. NXTSAF007 3. Remove the padlock from the main switch and rotate it to the ON position. NXTSAF008 4. This concludes the unlocking procedure. NXT Setup Manual...
  • Page 28 1. Safety Guideline QD002-07 MEMO: NXT Setup Manual...

  • Page 29: Setting Up The Nxt

    2. Setting Up the NXT 2.1 Introduction The aim of this manual is to provide procedural explanations of how set up the NXT machine. The procedures outlined are to help an NXT user perform the various mechanical, and software related operations necessary to set up the NXT for use.

  • Page 30: Chap Section Ord

    Central Verifier has been installed and is running. Server Adding the NXT to 17** Add the NXT machine to the line the Fujitrax line configuration for the Kit Server that is to be configuration used for the NXT.

  • Page 31: Machine Set Up

    Machine Weight Weights for each type of module, base, and tray unit used in the NXT are listed below. The actual weight of the machine should be calculated based on the type of module(s), base and tray-unit(s) being used. (Values listed below do not include the weight of any packing materials.)
  • Page 32 3. Machine Set Up QD002-07 NXT Description Weight (kg) 8M base 760kg M3(S) module 300kg M6 module 470kg M6S module 487kg Trayunit -L 150kg (including 7 trays and magnets) Trayunit -M 37kg NXT Setup Manual...

  • Page 33: Transport Procedure

    No. of Pads/ Panel 4M Base 2M Base Conveyance Height PG01890 Anti-vibration For H = 900 PG01900 Anti-vibration For H = 950 H=900 H=950 Anti-vibration pad Anti-vibration pad (PG01890) (PG01900) t = 1 t = 1 NXTSET017Ea NXT Setup Manual...
  • Page 34 3. At the new position, tentatively set the level blocks in the proper positions for the new machine. <8M Base> Unit: mm 2590 Front side of the machine <4M Base> 1290 Front side of the machine NXTSET002E NXT Setup Manual...
  • Page 35 6. Before moving M6S modules, after ensuring that the linear motor shaft is room temperature, attach the linear motor shaft protective covers. Refer to the illustration in "3.3 Removing the Linear Motor Shaft Protective Covers" for reference. NXT Setup Manual...
  • Page 36 Side of the machine NXTSET010Ec 8. Using the forklift, lift the machine to a height of 30 cm. 9. Transport the machine by forklift to its new location, then lower the machine slowly onto the leveling sheets or leveling blocks. NXT Setup Manual...

  • Page 37: Removing Fixing Brackets

    Note: Remove any additional protection material from inside and outside the machine while removing the fixing brackets. Be sure that the inside of the modules is clear of any shipping materials before continuing. NXT Setup Manual...
  • Page 38 3. Machine Set Up QD002-07 <For M3(S) Modules> NXTSET215E NXT Setup Manual...
  • Page 39 3. Machine Set Up QD002-07 <For M6 (M6S) Modules> NXTSET216Ea NXT Setup Manual...

  • Page 40: Removing The Linear Motor Shaft Protective Covers

    1. Open the seam in the protective cover and gently remove the protective cover. 2. Store the protective covers in a safe place. These covers should be used when items such as maintenance is performed on a M6S module. M6S Module NXTSET221E NXT Setup Manual...

  • Page 41: Making Basic Connections

    1. Remove the waste tape boxes and then remove the cover underneath the power switch. 2. Feed the power cable from the bottom of the base. NXT Setup Manual...
  • Page 42 AWG 12 (3.5 sq mm) or larger. NXTSET007Ea 5. Tighten the cable fixing collar to secure the power cable and once the phases for the power has been confirmed, fix the cover back under the power switch. NXT Setup Manual...

  • Page 43: Network Cable

    2. Connect the other end to the Ethernet connector in the machine as shown below. Base CPU box Data transmission cable (connected to host) Ferrite core Data transmission cable NXTSET013Ec NXT Setup Manual...

  • Page 44: Air Supply

    The digital pressure gauge is located at the front of the base 6. Push down the knob to lock it. Air inlet Digital pressure gauge Knob Lever 20PM plug Socket for 3/8" hose Hose 0.5 MPa or more NXTSET005Eb Note: Fuji does not supply the hose. NXT Setup Manual...

  • Page 45: Leveling The Machine

    M3 modules on a 4M base, or one M3 modules on a 2M base.) If the maximum is exceeded, the entire machine may fall over to the front, possibly resulting in serious physical harm. This is especially true when the front leveling bolts have not been adjusted. NXT Setup Manual...
  • Page 46 These bolts are used as a back-up to support the bases when modules are pulled out. 8M base 4M base 2M base Leveling bolts Leveling bolts Leveling bolts (base front side) (base front side) (base front side) Lock nut Leveling bolt (base front side) NXTSET220Ea NXT Setup Manual...
  • Page 47 Changes can be made by tightening the lock nuts, although the levelness should always be checked again after adjustments have been made. Note: If the lock nuts are not sufficiently tightened, vibrations may cause a drop in placement accuracy. NXT Setup Manual...

  • Page 48: Making Network Settings

    Note: Even if not changing any of these items, these values must be entered using the current values. 6. Specify the host name for the NXT and then enter any domain information if a domain is used. 7. Click [Next].

  • Page 49: Connecting Nxt Bases

    3. Machine Set Up QD002-07 Connecting NXT Bases Follow this procedure to connect independent NXT bases. Refer to section 3.8 "Installing Additional Dependent Bases" for details of installing additional NXT bases. Note: In the following explanations, the example NXT panel flow is left to right.

  • Page 50: Connecting Method

    I/F box and CN-M2 in the next stage panel loading I/F box. Connector (RH0067*) Connector (RH0070*) CN-M1 CN-M2 LANE1 LANE1 CN-CV1F CN-CV1F LANE2 LANE2 Next stage panel loading I/F box Previous stage panel loading I/F box NXTSET217E NXT Setup Manual...
  • Page 51 4. Pull out the connected cables (2 cables each for ) from the hole at the side of the bases. • Connectors LANE1 and LANE2 of the panel loading I/F box in the previous stage machine. • Connectors LANE1 and LANE2 of the panel loading I/F box in the next stage machine. NXT Setup Manual...

  • Page 52: Signal Cable Connecting Diagram (Nxt - Nxt - Nxt)

    3. Machine Set Up QD002-07 3.7.2 Signal Cable Connecting Diagram (NXT - NXT - NXT) NXT Setup Manual...

  • Page 53: Installing Additional Dependent Bases

    "Connecting NXT Bases" for details of connecting independent NXT bases. 3.8.1 Extension Patterns Select a method of extending the NXT configuration from one of the 10 patterns shown below. The configurations cannot be extended in a manner other than using these patterns.

  • Page 54: Pneumatic Connections

    Refer to the extension configuration for details of which type, and how many tubes are required. T1-tube NXTSET037 DWG. No. Description Qty. PZ16570 Tube A40687 Elbow T2-tube NXTSET038 DWG. No. Description Qty. PZ11190 Tube A40687 Elbow NXT Setup Manual...

  • Page 55: Using One 2M Base

    DWG. No. Description Qty. Remarks PB18723 Bracket – PB24701 Spacer Not required on bases retrofitted for side cover interference prevention. PB21792 Spacer Required when the panel conveyance height is 950 mm. H5123B Anchor bolt 9-6-5-M10 (cut anchor) NXT Setup Manual...
  • Page 56 Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 57 3. Machine Set Up QD002-07 Remote I/O board in the base NXTSET040Ea Base Open Short Short NXT Setup Manual...
  • Page 58 3. Machine Set Up QD002-07 Signal Cable Connection Diagram (Stand-alone Control Box - 2M Base) Connect each signal cable as shown in the following diagram. NXTSET187Ea NXT Setup Manual...
  • Page 59 3. Machine Set Up QD002-07 Pneumatic Connections To stand-alone control box Front view (2M base) NXTSET020E NXT Setup Manual...

  • Page 60: Using Two 2M Bases

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 61 1 2 3 1 2 3 1 2 3 1 2 3 JP1-4 JP1-3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-2 JP3-6 NXTSET046E Remote I/O board in the base NXTSET040Ea NXT Setup Manual...
  • Page 62 3. Machine Set Up QD002-07 Base Open Open Short 2M 2M 1 2 3 4 Open Short Short 2M 2M 1 2 3 4 NXT Setup Manual...
  • Page 63 Lane 1-R Lane 1-F Not necessary Panel loading Panel loading signal bracket signal bracket (Previous stage) (Next stage) Circuit breaker bracket RH0562* CN-1 CN-2 Stand-alone Control - 2M Base - 2M Base Harness Connection Diagram (1/2) NXTSET188Ea NXT Setup Manual...
  • Page 64 Lane 2-F Lane 2-R Lane 1-F Lane 1-R Panel loading Panel loading signal bracket signal bracket (Previous stage) (Next stage) Circuit breaker bracket CN-1 CN-2 Stand-alone Control - 2M Base - 2M Base Harness Connection Diagram (2/2) NXTSET189Ea NXT Setup Manual...
  • Page 65 Remove the plugs from these two locations, and then connect the T2 tubes. NXTSET021E Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 66: Using Three 2M Bases

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 67 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-1 JP3-5 JP3-2 JP3-6 JP3-2 JP3-6 NXTSET056E Remote I/O board in the base NXTSET040Ea NXT Setup Manual...
  • Page 68 3. Machine Set Up QD002-07 Base Open Open Short 2M 2M 1 2 3 4 Open Open Short 2M 2M 1 2 3 4 Open Short Short 2M 2M 1 2 3 4 NXT Setup Manual...
  • Page 69 Connect according to this connection diagram. Connect the third 2M base according to the connection diagram as shown on the page with this symbol in section 3.8.4 "Using Two 2M Bases". Note: Base connection harness AJ457** are shown in bold. NXT Setup Manual...
  • Page 70 Lane 1-F Lane 1-R Panel loading Panel loading signal bracket signal bracket (Previous stage) (Next stage) Circuit breaker bracket RH0562* CN-1 CN-2 Stand-alone Control - 2M Base - 2M Base - 2M Base Harness Connection Diagram NXTSET193Ea NXT Setup Manual...
  • Page 71 Remove the two plugs and attach the T2 tube elbow connector. Front view NXTSET022E Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 72: Using Four 2M Bases

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 73 JP2-4 For boards E0 JP2-1 JP2-3 1 2 3 1 2 3 1 2 3 1 2 3 JP1-4 JP1-3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-2 JP3-6 NXTSET070E NXT Setup Manual...
  • Page 74 1 2 3 4 5 6 7 8 Open Open Short 2M 2M 2M 2M 1 2 3 4 5 6 7 8 Open Short Short 2M 2M 2M 2M 1 2 3 4 5 6 7 8 NXT Setup Manual...
  • Page 75 Do not pass the harness for the vacuum pump box (RH2141*, RH2142*, RH2143*) through the interior of the base. The harness should be installed along the outside of the base. NXT Setup Manual...
  • Page 76 Remove the two plugs and attach the T2 tube elbow connector. Front view NXTSET022E Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 77: Using One 2M Base And An Independent 4M Base (1)

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 78 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-1 JP3-5 JP3-2 JP3-6 JP3-2 JP3-6 NXTSET088E Remote I/O board in the base NXTSET040Ea NXT Setup Manual...
  • Page 79 3. Machine Set Up QD002-07 Base Open Open Short Independent Dependent Open Open Short Independent Dependent Open Short Short Independent Dependent NXT Setup Manual...
  • Page 80 Connected when RH0583* shipped Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker bracket 2 CN-1 RH0562* CN-2 Previous stage side Next stage side 4M Base - 2M Base Harness Connection Diagram (1/2) NXTSET197Ea NXT Setup Manual...
  • Page 81 RH0070* Connected when shipped RH0583* Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker barcket CN-1 RH0562* CN-2 Previous stage side Next stage side 4M Base - 2M Base Harness Connection Diagram (2/2) NXTSET198Ea NXT Setup Manual...
  • Page 82 <For the Independent 4M Base (serial No. up to 294)> Remove the plugs from these two locations, and then connect the T2 tubes. Independent 4M base Dependent 2M base T2 tubes (2) Remove the two plugs and attach the T2 tube elbow connector. Front view NXTSET024Ea NXT Setup Manual...
  • Page 83 Remove the two plugs and attach the T2 tube elbow connector. Front view NXTSET025Ea Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 84: Using Two 2M Bases And An Independent 4M Base (1)

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 85 JP2-4 For boards E0 JP2-1 JP2-3 1 2 3 1 2 3 1 2 3 1 2 3 JP1-4 JP1-3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-2 JP3-6 NXTSET102E NXT Setup Manual...
  • Page 86 Base Open Open Short Independent Dependent 5 6 7 8 Open Open Short Independent Dependent 5 6 7 8 Open Open Short Independent Dependent 5 6 7 8 Open Short Short Independent Dependent 5 6 7 8 NXT Setup Manual...
  • Page 87 RH0583* Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker bracket 2 CN-1 RH0562* CN-2 Previous stage side Next stage side 4M Base - 2M Base - 2M Base Harness Connection Diagram (1/4) NXTSET199Ea NXT Setup Manual...
  • Page 88 Lane 2-F Lane 2-R RH1186* RH1186* Lane 1-F Lane 1-R RH1186* RH1186* Circuit breaker bracket CN-1 RH0562* CN-2 RH0562* Next stage side Previous stage side 4M Base - 2M Base - 2M Base Harness Connection Diagram (2/4) NXTSET200Ea NXT Setup Manual...
  • Page 89 RH0583* Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker bracket CN-1 RH0562* CN-2 Next stage side Previous stage side 4M Base - 2M Base - 2M Base Harness Connection Diagram (3/4) NXTSET201Ea NXT Setup Manual...
  • Page 90 4M Base - 2M Base - 2M Base Harness Connection Diagram (2/4) NXTSET202E Do not pass the harness (RH2141*, RH2142*, RH2143*) between the 4M base and the vacuum pump box through the interior of the base. The harness should be installed along the outside of the base. NXT Setup Manual...
  • Page 91 Independent 4M base Dependent 2M base Dpendent 2M base To vacuum T2 tubes (2) T2 tubes (2) pump box Remove the two plugs and attach the T2 tube elbow connector. Front view NXTSET026Ea NXT Setup Manual...
  • Page 92 Remove the two plugs and attach the T2 tube elbow connector. Front view NXTSET027Ea Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 93: Using One 2M Base And An Independent 4M Base (2)

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 94 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-1 JP3-5 JP3-2 JP3-6 JP3-2 JP3-6 NXTSET120E Remote I/O board in the base NXTSET040Ea NXT Setup Manual...
  • Page 95 3. Machine Set Up QD002-07 Base Open Short Short Dependent Independent Open Open Short Dependent Independent Open Open Short Dependent Independent NXT Setup Manual...
  • Page 96 RH1189*. CN-M2 RH1189* CN-M2 CN-M2 Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker bracket CN-1 CN-2 RH1190* Previous stage side Next stage side 2M Base - 4M Base Harness Connection Diagram (1/2) NXTSET203Ea NXT Setup Manual...
  • Page 97 RH1189* Panel flow Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker bracket 2 CN-1 CN-2 RH1190* Previous stage side Next stage side 2M Base - 4M Base Harness Connection Diagram (2/2) NXTSET204Ea NXT Setup Manual...
  • Page 98 <For the Independent 4M Base (serial No. up to 294)> Attach the used plugs. Dependent Independent 4M base 2M base T1 tubes (2) Reuse the plugs. Remove the plugs (2), and then connect the T1 tubes. NXTSET028Ea NXT Setup Manual...
  • Page 99 Remove the plugs (2), and then connect the T1 tubes. NXTSET029Ea Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 100: Using Two 2M Bases And An Independent 4M Base (2)

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 101 JP2-4 For boards E0 JP2-1 JP2-3 1 2 3 1 2 3 1 2 3 1 2 3 JP1-4 JP1-3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-2 JP3-6 NXTSET134E NXT Setup Manual...
  • Page 102 Remote I/O board in the base NXTSET040Ea Base Open Open Short Dependent Independent Open Open Short Dependent Independent 1 2 3 4 Open Open Short Dependent Independent 1 2 3 4 Open Short Short Dependent Independent 1 2 3 4 NXT Setup Manual...
  • Page 103 Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker bracket CN-1 RH0562* CN-2 Panel flow Previous stage side Next stage side 2M Base - 2M Base - 4M Base - Vacuum Pump Harness Connection Diagram (1/4) NXTSET205Ea NXT Setup Manual...
  • Page 104 RH1186* RH1186* Lane 1-F Lane 1-R RH1186* RH1186* Circuit breaker bracket CN-1 RH0562* CN-2 RH1190* Next stage side Previous stage side 2M Base - 2M Base - 4M Base - Vacuum Pump Harness Connection Diagram (2/4) NXTSET206Ea NXT Setup Manual...
  • Page 105 RH1186* Lane 1-F Lane 1-R Panel flow RH1186* Circuit breaker bracket 2 CN-1 CN-2 RH1190* Previous stage side Next stage side 2M Base - 2M Base - 4M Base - Vacuum Pump Harness Connection Diagram (3/4) NXTSET207Ea NXT Setup Manual...
  • Page 106 Thermo fuse 2 M141 Thermo fuse RH2141* Inverter bracket MS3CN3 Inverter bracket MS1CN3 RH2142* Inverter bracket MS3CN1 Inverter bracket MS1CN1 Control box BCBCN18 2M Base - 2M Base - 4M Base - Vacuum Pump Harness Connection Diagram (4/4) NXTSET208Ea NXT Setup Manual...
  • Page 107 T2 tubes. Dependent Dependent Independent 4M base 2M base 2M base T2 tubes (2) T1 tubes (2) To vacuum pump box Remove the plugs (2), and then connect the T1 tubes. Reuse the plugs. NXTSET030Ea NXT Setup Manual...
  • Page 108 Remove the plugs (2), and then connect the T1 tubes. Reuse the plugs. NXTSET031Ea Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 109: Using One 4M Base And An Independent 4M Base (1)

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 110 JP2-4 For boards E0 JP2-1 JP2-3 1 2 3 1 2 3 1 2 3 1 2 3 JP1-4 JP1-3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-2 JP3-6 NXTSET152E NXT Setup Manual...
  • Page 111 3. Machine Set Up QD002-07 Remote I/O board in the base NXTSET040Ea Base Open Open Short Independent Dependent Open Short Short Independent Dependent Open Open Short Independent Dependent Open Open Short Independent Dependent NXT Setup Manual...
  • Page 112 Connected when shipped RH0067* RH1230* Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker bracket 2 CN-1 RH0562* CN-2 Previous stage side Next stage side 4M Base - 4M Base Harness Connection Diagram (1/2) NXTSET209Ea NXT Setup Manual...
  • Page 113 Connected when shipped RH0067* CN-M2 RH0070* Connected when RH1230* shipped Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R RH1186* Circuit breaker bracket 1 CN-1 CN-2 RH0562* 4M Base - 4M Base Harness Connection Diagram (2/2) NXTSET210Ea NXT Setup Manual...
  • Page 114 Remove the plugs (2), and then connect the T1 tubes. Front view NXTSET033Ea Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 115: Using One 4M Base And An Independent 4M Base (2)

    Set the jumper switches and the DIP switches on the interface board and the remote I/O board in the base as shown in the diagram below. Refer to the "NXT Mechanical Reference" for details of the location of each board.
  • Page 116 JP2-4 For boards E0 JP2-1 JP2-3 1 2 3 1 2 3 1 2 3 1 2 3 JP1-4 JP1-3 1 2 3 1 2 3 1 2 3 1 2 3 JP3-1 JP3-5 JP3-2 JP3-6 NXTSET170E NXT Setup Manual...
  • Page 117 3. Machine Set Up QD002-07 Remote I/O board in the base NXTSET040Ea Base Open Open Short Dependent Independent Open Short Short Dependent Independent Open Open Short Dependent Independent Open Open Short Dependent Independent NXT Setup Manual...
  • Page 118 CN-M1 (Next stage) CN-M2 RH1189* CN-M2 CN-M2 RH1186* Lane 2-F Lane 2-R RH1186* Lane 1-F Lane 1-R Circuit breaker bracket 1 CN-1 RH1190* CN-2 4M Base - 4M Base Harness Connection Diagram (1/2) NXTSET211Ea NXT Setup Manual...
  • Page 119 CN27 of RH1186* RH1170*. Note 2: Disconnect I/O_F of RH0528*, and then connect I/O_F of Circuit breaker 2 RH0971*. CN-1 RH1190* CN-2 Previous stage side Next stage side 4M Base - 4M Base Harness Connection Diagram (2/2) NXTSET212Ea NXT Setup Manual...
  • Page 120 T1 tubes. connect the T1 tubes. Front view NXTSET035Ea Connecting the Bases After attaching the signal cables and pneumatic connections, fasten neighboring bases using the special bracket. Refer to section 3.8.13 "Fastening Extensions" for details. NXT Setup Manual...

  • Page 121: Fastening Extensions

    3. Machine Set Up QD002-07 3.8.13 Fastening Extensions All individual bases are connected together for base extensions. Connection of Bases at the Front NXTSET018 DWG. No. Description Qty. PM39012 Bracket PM39021 Bracket PM39031 Bracket PM39040 Bolt NXT Setup Manual...
  • Page 122 3. Machine Set Up QD002-07 Connection of Bases at the Rear NXTSET036 DWG. No. Description Qty. PM21380 Bracket PM21390 Bracket NXT Setup Manual...

  • Page 123: Connecting An Nxt Base To Other Machine Types

    QD002-07 Connecting an NXT Base to Other Machine Types Follow the procedures below to connect an NXT to other machine types that are to be the next and previous stages. Note: In the following explanations, the example NXT panel flow is left to right.

  • Page 124: Procedure

    (or them) to "send next stage input signal" terminal of the previous machine, or "send previous stage output signal" terminal of the next machine. NXT Setup Manual...

  • Page 125: Signal Cable Connecting Diagram (Other Machine Type - Nxt - Other Machine Type)

    3. Machine Set Up QD002-07 3.9.2 Signal Cable Connecting Diagram (Other machine type - NXT - Other machine type) NXT Setup Manual...

  • Page 126: Tray Unit-L

    NXTMTU013E 2. Turn the handle to adjust the height of the tray unit-L until the roller to match with the groove of the part supply base. Do not insert the tray unit-L into the NXT yet. Tray unit roller Handle...
  • Page 127 X- direction. Adjusting knob NXTMTU016E Lock knob 5. With the power to the machine on, carefully insert the unit into the machine. Once fully inserted, the tray unit-L is automatically clamped. NXT Setup Manual...
  • Page 128 Caution: As the tray unit-L is clamped in the machine, the connector pins can be damaged when the height of the tray unit-L is changed. Care should be taken when adjusting the height. Handle Caster brakes NXTMTU017Ea 9. Tighten the left and right lock levers. 10.Lock the left and right caster brakes. NXT Setup Manual...

  • Page 129: Setting Up Nxt Machines In Flexa

    NXT “machine” even though the bases are separate. This means that it is quite possible that there will be only one “machine” in a line with just NXT machines. Flexa handles these grouped bases/modules as one machine for line balancing, optimizing, and transmission.

  • Page 130: Creating A Machine

    4. Select “NXT” for the machine type from the drop-down list. Note: If the NXT machine type does not exist, then it is possible that the license has not been upgraded, and the modules and settings have not been upgraded with the new license. Upgrade the license and then upgrade the modules and settings for the Director computers using the license upgrade.
  • Page 131 Image] group is updated. Note: If this NXT base is already connected to the network, set up, and turned on, then the base type can be automatically determined by clicking [Load Base Type]. The line the machine is being set up on must be a real line for this command to be available.
  • Page 132 4. Setting Up NXT Machines in Flexa QD002-07 23.It is possible to check and change the settings for the different bases by clicking the plus in front of the base name. The settings for that base then display. The chart below explains the meanings of the different settings.

  • Page 133: Accessory Software Installation

    Fuji Flexa installation is not required. It is sufficient if a "Fuji Flexa External Components" installation is performed on the computer. Note: If this software has been already installed for use with NXT within the same Fuji Flexa User Server, then the steps in this chapter do not need to be performed. 5.1.1...

  • Page 134: Required Items

    • Fuji Flexa Installation CD-ROM (only if Fuji Flexa is not installed on the computer) • Fuji Flexa Setup disk (License) (only if Fuji Flexa is not installed on the computer) • NXT Application CD-ROM • Windows 2000 Setup CD-ROM 5.2.1 Required hardware...
  • Page 135 VGA Monitor with resolution 800 by 600 and 65,536 colors (16 bit) or higher Network Correctly configured TCP/IP network Software Fuji Flexa Communication Server installed and running Browser Microsoft Internet Explorer 6.0 (SP1 or later) Other Mouse Keyboard Floppy disk drive CD-ROM drive NXT Setup Manual...

  • Page 136: Installing Fuji Flexa

    Fuji Flexa installation, a “Fuji Flexa External Component” installation is sufficient. For detailed information on installing Fuji Flexa, refer to the “Fuji Flexa Setup Manual”. If NXT accessory software installation is attempted on a computer without Fuji Flexa installed, the message shown below displays.
  • Page 137 5. Accessory Software Installation QD002-07 2. Click [Next] to display the next step of the installation process. 3. Read the Fuji Flexa License Agreement carefully and click [Yes] to accept the terms of the agreement to display the next step. NXT Setup Manual...
  • Page 138 5. Accessory Software Installation QD002-07 4. Select [No] and then click [Next] to display the next step. 5. Insert the Fuji Flexa Setup Disk in the floppy disk drive and click [Next] to display the next step. NXT Setup Manual...
  • Page 139 5. Accessory Software Installation QD002-07 6. Select [Fuji Flexa External Component Installation] and click [Next]. 7. Select the installation destination folder and click [Next] to display the next step. NXT Setup Manual...
  • Page 140 8. Specify the name of the computer being used as the User Server and click [Next] to display the next step. 9. Confirm the server setting is correct and click [OK] and then click [Next] to continue. NXT Setup Manual...
  • Page 141 10.Select the folder for the Fuji Flexa startup menu shortcuts and click [Next]. 11.None of the machine communication components need to be installed. Ensure that the check boxes in this step are cleared and then click [Next] to display the next step of the installation process. NXT Setup Manual...
  • Page 142 5. Accessory Software Installation QD002-07 12.The installer now has the information necessary to install Fuji Flexa. Check the settings and click [Next] to start the installation process. 13.The files necessary for the specified installation type are installed. NXT Setup Manual...
  • Page 143 5. Accessory Software Installation QD002-07 14.The installation of the necessary services is performed. 15.Click [Finish] to restart the computer and complete the installation procedure. NXT Setup Manual...

  • Page 144: Installing The Nxt Accessory Software Server

    Installing the NXT Accessory Software Server This process can be performed once Fuji Flexa is installed on the computer. 1. Insert the NXT Accessory Software CD-ROM into the CD-ROM drive. 2. Click [Next] to start the installation process. NXT Setup Manual...
  • Page 145 5. Accessory Software Installation QD002-07 3. Select the installation destination folder and click [Next]. 4. Enter a virtual directory name and click [Next]. NXT Setup Manual...
  • Page 146 If the Fuji Flexa version is not current, select the Flexa Patch File check box. Click [Next] to proceed to the next step after all of the necessary options have been selected. 6. A progress bar displays and some services are stopped. NXT Setup Manual...
  • Page 147 5. Accessory Software Installation QD002-07 7. The NXT accessory software is installed on the system with the specified options. 8. The installation for IIS automatically starts. NXT Setup Manual...
  • Page 148 5. Accessory Software Installation QD002-07 9. Click [Next] to go to the next step of the component wizard. 10.The component wizard starts configuring and installing components. NXT Setup Manual...
  • Page 149 5. Accessory Software Installation QD002-07 11.Insert the Windows 2000 Professional CD-ROM into the CD-ROM drive when requested. Specify the file destination and click [OK] to continue. 12.IIS files are copied and installed. NXT Setup Manual...
  • Page 150 5. Accessory Software Installation QD002-07 13.Once IIS has been installed, the dialog box below displays. Click [Finish]. 14.A progress bar displays and some services are started. NXT Setup Manual...
  • Page 151 5. Accessory Software Installation QD002-07 15.Click [Next] to proceed with the .NET Framework installation. 16.The .NET Framework files are installed. NXT Setup Manual...
  • Page 152 5. Accessory Software Installation QD002-07 17.Click [OK] to complete the installation. 18.The .NET Framework SP2 installation automatically starts and installs that software if that option was selected. 19.Click [Finish] to complete the installation process. NXT Setup Manual...

  • Page 153: Installing The Realtime Workingrate Buffer Service

    1. Double-click the [Internet Explorer] icon on the desktop of the computer running the Fuji Flexa communication server for a NXT. 2. Enter the address (URL) "http://<NXT accessory software server name>/fujiweb" and then press Enter. If the server computer is located and the server is running, a loading page displays.
  • Page 154 5. Accessory Software Installation QD002-07 MEMO: NXT Setup Manual...

  • Page 155: Setting Up Fujitrax Verifier

    1. On the computer with the Kit Server installed that is to be used for NXT machine, open the Fuji Central Server Settings program by using the shortcut in the start up menu.

  • Page 156: Adding The Nxt To The Fujitrax Line Configuration

    4. Select the Factory from the left pane and select [Add Line] from the [Edit] menu. 5. Specify the name of the NXT line in the [Line Name] data field and then specify the name of the computer running the central server for the NXT in the [KITServer Hostname] data field.
  • Page 157 24.Repeat steps 14 to 23 until all bases for the NXT machine have been specified. 25.If there are any other NXT machines on the same line then select the new NXT machine and repeat steps 7 to 24 until all NXT machines in the line have been specified.

  • Page 158: Setting The Nxt Fujitrax Configuration Settings

    QD002-07 6.2.3 Setting the NXT Fujitrax configuration settings Follow the steps below to change the setting on the NXT machine to work with the Fujitrax Verifier system.. 1. Double-click the [Internet Explorer] icon on the desktop. 2. Enter the address (URL) "http://<NXT accessory software server name>/fujiweb" and then press Enter.

  • Page 159: Registering Users For Kit Handy Access

    8. Enter the user ID to be registered in the [User ID] text box. 9. Click [Add] and the entered user ID displays in the list. 10.Continue repeating steps 8 to 9 until all of the user IDs for that NXT have been registered.
  • Page 160 6. Setting Up Fujitrax Verifier QD002-07 MEMO: NXT Setup Manual...
  • Page 161 Fuji Internet membership is required to access the Technical Information section of the site. Please contact your agent for membership details. At any comments or opinions regarding this document can be sent to intnetqst@fuji.co.jp NXT Setup Manual Management No. Date Notes...
  • Page 162 Fuji Machine Manufacturing Co., Ltd. serves its customers from the following locations: Fuji Machine Manufacturing Co., Ltd. 19 Chausuyama Yamamachi, Chiryu, Aichi, 472-8686 Japan Tel: 81-566-81-2111 Fax: 81-566-83-1140 Fuji America Corporation 171 Corporate Woods Parkway, Vernon Hills, IL. 60061 USA Tel: 847-913-0162 Fax: 847-913-0186 Fuji Machine Mfg (Europe) GmbH...

Table of Contents