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Summary of Contents for FujiFilm Vibratory Stick Feeder 2
- Page 1 Vibratory Stick Feeder 2 Instruction Manual Original Instructions INS-VIBFDR2-1.0E...
- Page 2 CAUTION ! Contact Fuji or a Fuji representative before transporting this product to a foreign location within your company or selling it to a third party within your country or a different country. If this product is sold or transported to a different country without contacting Fuji, it may not be possible for us to supply spare parts or provide maintenance.
- Page 4 Vibratory Stick Feeder 2 Instruction Manual INS-VIBFDR2-1.0E FUJI CORPORATION...
- Page 5 Copyrights All rights regarding this manual are reserved by FUJI CORPORATION. This manual may not, in whole or in part, be reproduced by any means (electronic, mechanical or otherwise), or reused in any way, without the prior written permission of FUJI CORPORATION. Warranty and Liability FUJI CORPORATION accepts no responsibility for situations that may arise due to any of the following: •...
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Page 6: Table Of Contents
Performing Production ........19 Changeover............. 19 Recovering from a Recovery Limit Error ..20 Using the Alternate Feeder Function ....20 5.3.1 When Fujitrax is not being used ......20 5.3.2 When Fujitrax is being used ........20 Vibratory Stick Feeder 2 Instruction Manual... - Page 7 Contents INS-VIBFDR2-1.0E Splicing ............20 Preventive Maintenance........21 Inspection............21 6.1.1 Top plate ............... 21 6.1.2 Vibratory feeder............. 21 Cleaning............21 6.2.1 Top plate ............... 21 6.2.2 Communication connector ........21 Vibratory Stick Feeder 2 Instruction Manual...
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Page 8: Overview
Overview Vibratory Stick Feeder The vibratory stick feeder 2 (hereafter referred to as vibratory feeder) is loaded on the machine feeder pallets and uses vibration to transfer stick supplied parts to the machine. Each stick feeder occupies five feeder slots and can control up to five part types per feeder. - Page 9 1. Overview INS-VIBFDR2-1.0E MEMO: Vibratory Stick Feeder 2 Instruction Manual...
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Page 10: Component Names & Functions
Component Names & Functions Kit Contents Name Remarks Vibratory stick feeder 2 Case Top plate See 2.3 "Top Plate Specifications". Screws (used for top plate attachment) Long: 5, short: 5 Dedicated screw driver VIBFDR102 Vibratory Stick Feeder 2 Instruction Manual... -
Page 11: Vibratory Stick Feeder 2
2. Component Names & Functions INS-VIBFDR2-1.0E Vibratory Stick Feeder 2 Positioning pin Comunication connectors Positioning pin Parts stick guide Feeder unit Operation panel Clamp lever Barcode plate VIBFDR103E 2.2.1 Operation panel VIBFDR104 Vibratory Stick Feeder 2 Instruction Manual... - Page 12 (If pushed and held down, the value will quickly change in the selected direction.) Lock button Push at the same time with a Set # button to fix that selected slot in a power off condition. Vibratory Stick Feeder 2 Instruction Manual...
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Page 13: Top Plate Specifications
SO16 SO16W 10.65 15.6 S020W 10.65 15.6 SO24W 10.65 15.6 SO28W 12.10 20.3 PLCC20 10.50 12.1 PLCC28 12.60 15.2 PLCC32 12.60 15.6 PLCC44 17.65 20.3 PLCC52 20.20 23.2 PLCC68 25.30 28.3 PLCC84 30.35 32.8 Vibratory Stick Feeder 2 Instruction Manual... -
Page 14: Setup
The middle slot position is offset 6 mm to the right of the standard slot position and is allocated the same slot number as that of the standard slot. Standard slot position (hole) Vibratory feeder Middle slot position VIBFDR108E (hole) Vibratory Stick Feeder 2 Instruction Manual... - Page 15 Fuji Flexa, there is a possiblity that an error may occur. (For details on entering pickup offset values at the machine, refer to the “NXT System Reference“ or “NXT II System Reference“ manual. Slot 21 (+ 6 mm) Slot 24 Vibratory feeder Top plate VIBFDR109E Vibratory Stick Feeder 2 Instruction Manual...
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Page 16: Setting/Removing Vibratory Feeder
1. Turn the clamp lever and then pull the vibrarory feeder out a little. 2. Support the front end of the vibrarory feeder and then pull it out. Note: Hold the vibrarory feeder securely to ensure that it does not drop during removal. Vibratory Stick Feeder 2 Instruction Manual... -
Page 17: Replenishing Stick Parts
2. Press the Feed button once. The vibrarory feeder will then vibrate for a fixed length of time and one part will be fed to the top plate pick-up position. If the part does not reach the pick-up potion, push the button again. VIBFDR110 Vibratory Stick Feeder 2 Instruction Manual... -
Page 18: Functions
It is possible to turn off the power for up to four slots. 3. To restore power to slots that have been turned off, pull the vibratory feeder out of the slot and then set it again. Vibratory Stick Feeder 2 Instruction Manual... - Page 19 3. Setup INS-VIBFDR2-1.0E MEMO: Vibratory Stick Feeder 2 Instruction Manual...
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Page 20: Job Settings
2. Create package data entitled “VIBRATORY”. 3. Set the [Package Type], [Tape Width], and [Feed Pitch] items at the [Package Information] tabbed page. VIBFDR011 4. Set “70” in the [Feeder Options] item at the [Package Process] tabbed page. VIBFDR012 Vibratory Stick Feeder 2 Instruction Manual... - Page 21 4. Job Settings INS-VIBFDR2-1.0E 5. Enter the package data name “VIBRATORY” (described on previous page) in the “VIBRATORY” part data [Package Name] item to complete the creation of the “VIBRATORY” part data. VIBFDR013 Vibratory Stick Feeder 2 Instruction Manual...
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Page 22: Settings For Part Data (Shape Data)
Entering part data Enter the determined value in the [Offset Z] setting for pickup in the [Process] tab of part data (shape data). (For details on creating part data, refer to the Fuji Flexa User Manual.) Vibratory Stick Feeder 2 Instruction Manual... -
Page 23: Machine Configuration Settings
The optimizer does not support vibrarory feeders and therefore the [Status] item should not be set to “Variable”. 4. Select a vibration size value from “0” to “9” for the [Feed Count] when using a stick feeder. Vibration size VIBFDR015E Vibratory Stick Feeder 2 Instruction Manual... -
Page 24: Feeder Available Setting
2. Ensure that the [Available] item for one of the substituted feeders (Emboss, Reel Width: 8, Feed Pitch: 4 feeder) is set to “Yes” at the [Feeder Available] tabbed page. Set to "Yes". VIBFDR016E Vibratory Stick Feeder 2 Instruction Manual... - Page 25 4. Job Settings INS-VIBFDR2-1.0E MEMO: Vibratory Stick Feeder 2 Instruction Manual...
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Page 26: Performing Production
Set the vibratory feeder back on the feeder pallet. d. Turn off the power for the slots that are not used. (Refer to 3.4.2 "Maintaining power off for unused slots".) 9. Start production. Vibratory Stick Feeder 2 Instruction Manual... -
Page 27: Recovering From A Recovery Limit Error
Splicing for vibratory feeders is supplying parts from the end of the stick. Specify that the feeder does not have a splicing sensor in the feeder data for Fujitrax (refer to the Fujitrax User Manual). Vibratory Stick Feeder 2 Instruction Manual... - Page 28 2. Use an air gun to remove any dust or foreign particles from the top plate. 6.2.2 Communication connector 1. Remove the vibratory feeder from the machine. 2. Use an air gun to clean the communication connector at the front end of the vibratory feeder. Vibratory Stick Feeder 2 Instruction Manual...
- Page 29 6. Preventive Maintenance INS-VIBFDR2-1.0E MEMO: Vibratory Stick Feeder 2 Instruction Manual...
- Page 30 Fuji Internet membership is required to access the Technical Information section of the site. Please contact your agent for membership details. Any comments or opinions regarding this document can be sent to intnetqst@fuji.co.jp Vibratory Stick Feeder 2 Instruction Manual Management No. Date Notes INS-VIBFDR2-1.0E...
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