Circutor PV2 Series Installation Manual
Circutor PV2 Series Installation Manual

Circutor PV2 Series Installation Manual

Canopies
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Canopies
PV2
INSTALLATION GUIDE
(M233A01-03-18A)

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Summary of Contents for Circutor PV2 Series

  • Page 1 Canopies INSTALLATION GUIDE (M233A01-03-18A)
  • Page 2 Installation Guide...
  • Page 3: Safety Precautions

    CIRCUTOR, SA reserves the right to modify features or the product manual without prior notifi cation. DISCLAIMER CIRCUTOR, SA reserves the right to make modifi cations to the device or the unit specifi ca- tions set out in this instruction manual without prior notice.
  • Page 4: Table Of Contents

    CONTENTS SAFETY PRECAUTIONS ��������������������������������������������������������������������������������������������������������������������������������������� 3 DISCLAIMER ����������������������������������������������������������������������������������������������������������������������������������������������������������3 CONTENTS �������������������������������������������������������������������������������������������������������������������������������������������������������������4 REVISION LOG �������������������������������������������������������������������������������������������������������������������������������������������������������5 1�- WARRANTY CERTIFICATE FOR THE CANOPIES ����������������������������������������������������������������������������������������� 6 2�- FORESEEABLE MISUSE ���������������������������������������������������������������������������������������������������������������������������������� 7 3�- PV2 MODELS ����������������������������������������������������������������������������������������������������������������������������������������������������8 4�- COMPONENTS ��������������������������������������������������������������������������������������������������������������������������������������������������9 4�1�- FEET AND WINGS ���������������������������������������������������������������������������������������������������������������������������������� 10 4�2�- BEAMS, PROFILES AND FASTENING OF MODULES ������������������������������������������������������������������������� 11 5�- PREPARATION OF THE INSTALLATION ������������������������������������������������������������������������������������������������������...
  • Page 5: Revision Log

    REVISION LOG Table 1: Revision log� Date Revision Description 11/18 M233A01-03-18A Initial version Note : The images of the devices are for illustrative purposes only and may differ from the original device. Installation Guide...
  • Page 6: 1�- Warranty Certificate For The Canopies

    10 year Warranty for defects in materials or manufacturing flaws. CIRCUTOR hereby guarantees, for a period of 10 years, from the date of delivery to the buyer, that its canopies are free of any defect in their materials or manufacture that hinder their normal operation under proper conditions of usage, installation and maintenance.
  • Page 7: 2�- Foreseeable Misuse

     Only the assembly of original parts and components supplied by CIRCUTOR is allowed.  CIRCUTOR will not be held liable for any unauthorised modification to the canopy, once the same has been put into service.
  • Page 8: 3�- Pv2 Models

    3�- PV2 MODELS Figure 2: PV2 Models� Table 2: PV2 Models� Model Length Plazas Feet PV2-2 5,0 m 4,20 kWp PV2-3 8,0 m 6,72 kWp PV2-4 10,0 m 8,40 kWp PV2-5 13,0 m 10,92 kWp PV2-6 15,0 m 12,60 kWp PV2-8 20,0 m 16,80 kWp...
  • Page 9: 4�- Components

    4�- COMPONENTS Figure 3: PV2 Components� Installation Guide...
  • Page 10: 4�1�- Feet And Wings

    4.1.- FEET AND WINGS M20X130 (17u DIN 931 WING START WING START [M239700000000] [M239700000000] M10X25 DIN 603 M10X50 DIN 6923 ANGLE BEAM B ANGLE BANGLE A [M224700000000] [M225700000000] M24 Zn DIN 934 LEFT VIEW RIGHT VIEW DIN 9021 WING ANGLE [M202700000000] START FOOT START FOOT...
  • Page 11: 4�2�- Beams, Profiles And Fastening Of Modules

    4.2.- BEAMS, PROFILES AND FASTENING OF MODULES MODULES PLACKET BEAMS Model MODULES BEAM SCREW M103200000002 M109200000002 M104200000006 M104200000005 M106200000001 M108A00000000 SCREW PV2-2 PV2-3 PV2-4 PV2-6 PV2-8 PV2-10 PV2-12 PV2-14 PV2-16 PV2-18 PV2-20 PV2-22 PV2-24 PV2-26 PV2-28 PV2-30 PV2-32 PV2-34 PV2-36 1008 PV2-38 1056...
  • Page 12: 5�- Preparation Of The Installation

    5�- PREPARATION OF THE INSTALLATION 5.1.- STUDY INTO THE ELECTRICAL PROJECT 5�1�1�- STANDARD INSTALLATION WITH RECHARGE POINT IN START FOOT Lowering of strings (DC wiring) per start foot. Power supply to recharging point in start foot (AC wiring). Figure 4: Standard installation with recharging point in start foot� 5�1�2�-STANDARD INSTALLATION WITH RECHARGE POINT IN START AND END FOOT Lowering of strings (DC wiring) per start foot.
  • Page 13: 5�1�3�- Major Installation

    5�1�3�- MAJOR INSTALLATION Power supply of recharging points in each foot. (AC wiring) Lowering of strings (DC wiring) per start and central foot. Figure 6: Major installation� 5�1�4�- INTERNAL CONNECTION OF FEET CONDUCTION OF DC EARTH WIRING THROUGH THE CONNECTION POINT BEAMS (PLEASE REFER TO POINT 7.4)
  • Page 14: 5�2�- Preparation Of Footings

    5.2.- PREPARATION OF FOOTINGS 300mm 10º LEAVE CABLES IN PLACE CASKET FOOTING ALIGNMENT SPLICE BOX REINFORCED TWIN-LAYER PIPE -PROJECTION OF A LENGTH OF 6 M APPROXIMATELY FROM CASKET SPLICE FOR THE LOWERING OF STRINGS, DC WIRING. -IF IT IS ONLY FOR AC WIRING OF THE CHARGER, PROJECTION OF 4 M APPROXIMATELY OF CASKET SPLICE.
  • Page 15: 5�3�- Earth Connection

    5.3.- EARTH CONNECTION FOOT TUBE CASKET ON EACH FOOT Figure 9: Earth connection� 5.4.- ASSEMBLE TEMPLATES Torque kp·m Figure 10: Assembly of templates� Installation Guide...
  • Page 16: 5�5�- Filling The Footings

    5.5.- FILLING THE FOOTINGS Figure 11: Filling the footings� 5.6.- REMOVE UPPER TEMPLATE Figure 12: Remove upper template� Installation Guide...
  • Page 17: 6�- Assembly Of Feet And Wings

    6�- ASSEMBLY OF FEET AND WINGS 6.1.- FOOT INSTALLATION (A) Torque kp·m PULL PIPES WHEN LIFTING DO NOT STEP ON TUBES OR PIPES Figure 13: Foot installation (A) Installation Guide...
  • Page 18: 6�2�- Foot Installation (B)

    6.2.- FOOT INSTALLATION (B) Torque kp·m Figure 14: Foot installation (B) Installation Guide...
  • Page 19: 6�3�- Installation Of Feet Reinforcement

    6.3.- INSTALLATION OF FEET REINFORCEMENT UPPER VIEW Figure 15: Installation of foot reinforcement Installation Guide...
  • Page 20: 6�4- Installation Of Wings (A)

    6.4- INSTALLATION OF WINGS (A) M20X130 Torque kp·m Figure 16: Installation of wings (A)� Installation Guide...
  • Page 21: 6�5- Installation Of Wings (B)

    6.5- INSTALLATION OF WINGS (B) M20X130 Torque kp·m Figure 17: Installation of wings (B)� Installation Guide...
  • Page 22: 6�6- Alignment Of The Feet

    6.6- ALIGNMENT OF THE FEET Figure 18: Alignment of the feet Installation Guide...
  • Page 23: 7�- Assembly Of Beams

    7�- ASSEMBLY OF BEAMS 7.1- FITTING OF ANGLES Figure 19: Fitting of angles� Installation Guide...
  • Page 24: 7�2- Beam Angles

    7.2- BEAM ANGLES M20X130 Torque kp·m Figure 20: Beam angles� Installation Guide...
  • Page 25: 7�3 - Fitting Of Beams

    7.3 - FITTING OF BEAMS M10X25 M10x50 Torque kp·m : 7.5m SYMMETRICAL BEAMS 2A+2B 2B+2A Figure 21: Fitting of beams� Installation Guide...
  • Page 26: 7�4 - Installation Of Earthing Point

    7.4 - INSTALLATION OF EARTHING POINT M10X25 Torque kp·m : FOOT INSIDE VIEW OF THE INSTALLATION Figure 22: Installation of earthing point� Installation Guide...
  • Page 27: 8�- Profiles And Modules

    8�- PROFILES AND MODULES 8.1 - PREPARATION OF PROFILES M10X25 Torque kp·m : Figure 23: Preparation of profiles A M8X10 Torque kp·m : Figure 24: Preparation of profiles B Installation Guide...
  • Page 28: 8�2 - Fitting Of Central Profiles

    8.2 - FITTING OF CENTRAL PROFILES Torque kp·m : Figure 25: Fitting of central profiles. Installation Guide...
  • Page 29: 8�3 - Fitting Of Side Profiles

    8.3 - FITTING OF SIDE PROFILES M109200000002 Figure 26: Fitting of side profiles. Installation Guide...
  • Page 30: 8�4 - Fastening Of Modules A

    8.4 - FASTENING OF MODULES A POSITION OF CONNECTION BOX! PLEASE REFER TO POINT 8�6 M104200000006 M106200000001 Figure 27: Fastening of modules A� Installation Guide...
  • Page 31: 8�5 - Fastening Of Modules B

    8.5 - FASTENING OF MODULES B POSITION OF CONNECTION BOX ! PLEASE REFER TO POINT 8�6 TPV10APLI GPV10APLI Figure 28: Fastening of modules B� Installation Guide...
  • Page 32: 8�6 - Connection Of Strings

    8.6 - CONNECTION OF STRINGS Distribute the modules according to their connection as per the following scheme: DC WIRING CHANNEL THROUGH THE BEAMS AND INSIDE OF THE FOOT Figure 29: Connection of strings� Installation Guide...
  • Page 33: 9�- Final Foundations

    9�- FINAL FOUNDATIONS Concrete/ Hormigón Figure 30: Final foundations� Installation Guide...
  • Page 34: 10�- Installation Of The Charger

    10�- INSTALLATION OF THE CHARGER Figure 31: Installation of the charger� Installation Guide...
  • Page 35: 11�- Usage And Maintenance

    11�- USAGE AND MAINTENANCE 11.1 - INSTALLATION Before the assembly of the canopies, the technical management of the works or the engineering company that carries out the installation project must draft a technical project in which the housings (foundations, footings, support structure, etc.) are sized accordingly with the resulting stressed exerted on the canopy due to wind and snow indicated by the regulations applicable to the specific location of the canopy.
  • Page 36: 11�2 - Use And Upkeep

    If the canopy is installed in the vicinity of a height change, or on a steep wall or mound that increases the height of the canopy above the grade to more than 3 m in height at the centre point of the roofing, a special study will be required owing to the modification of the pressure and suction coefficients considered in the calculation.
  • Page 37: 11�3 - Revision And Maintenance

    11.3 - REVISION AND MAINTENANCE 11�3�1�- GENERAL CONDITIONS The construction management or the engineering company that carry out the project will define the periods and maintenance actions required for the housing or foundation. It is highly recommended to carry out testing procedures on concrete footings or housings. In each maintenance revision a form sheet must be completed with the following information outlined below: - Maintenance Company.
  • Page 38: 11�3�3�- Cases That Involve Special Reviews

    11�3�2�2�- Periodicity: annual Check all the fastening screws of the sail with a torque wrench (base / foot / wing). Review with normal key of all the screws of the cover (in this case the torque wrench is not necessary). Should it be observed that in each revision there are several screws that are not with the correct tightening torque, it will be necessary to carry out these revisions more frequently and to try to determine the reason why these screws come loose (excessive vibrations, excessive...
  • Page 39: 12�- Maintenance And Technical Service

    12�- MAINTENANCE AND TECHNICAL SERVICE In the case of any query in relation to device operation or malfunction, please contact the CIRCUTOR, SA Technical Support Service. Technical Assistance Service Vial Sant Jordi, s/n, 08232 - Viladecavalls (Barcelona) Tel: 902 449 459 ( España) / +34 937 452 919 (outside of Spain) email: sat@circutor.com...
  • Page 40 CIRCUTOR, SA Vial Sant Jordi, s/n 08232 - Viladecavalls (Barcelona) Tel: (+34) 93 745 29 00 - Fax: (+34) 93 745 29 14 www.circutor.es central@circutor.com...

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