Circutor PVS2 Installation Manual
Circutor PVS2 Installation Manual

Circutor PVS2 Installation Manual

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Canopies
PVS2, PVS2-R
INSTALLATION GUIDE
(M273A01-03-21A)

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Summary of Contents for Circutor PVS2

  • Page 1 Canopies PVS2, PVS2-R INSTALLATION GUIDE (M273A01-03-21A)
  • Page 2 PVS2, PVS2-R Installation Guide...
  • Page 3: Safety Precautions

    CIRCUTOR, SA reserves the right to make modifications to the device or the unit specifications set out in this instruction manual without prior notice. CIRCUTOR, SA on its web site, supplies its customers with the latest versions of the device specifica- tions and the most updated manuals.
  • Page 4: Table Of Contents

    8�11 - PROBE PLACEMENT����������������������������������������������������������������������������������������������������������������������������������������������37 9�- FINAL FOUNDATIONS ����������������������������������������������������������������������������������������������������������������������������������������������������38 10�- INSTALLATION OF THE CHARGER �������������������������������������������������������������������������������������������������������������������������������39 10�1 - INSTALLATION OF THE PVS2 CHARGER ����������������������������������������������������������������������������������������������������������������39 10�2 - INSTALLATION OF THE PVS2-R CHARGER �����������������������������������������������������������������������������������������������������������40 10�2�1�- PLACE THE FRAME ����������������������������������������������������������������������������������������������������������������������������������������40 10�2�2�- POSITION THE FRONT COVERS OF THE CHARGERS ������������������������������������������������������������������������������������� 41 10�2�3�- SINGLE PHASE INSTALLATION WITH 2 SOCKETS ����������������������������������������������������������������������������������������42...
  • Page 5 PVS2, PVS2-R 11�2 - USE AND UPKEEP �������������������������������������������������������������������������������������������������������������������������������������������������45 11�2�1�- STRUCTURAL ELEMENTS MUST NOT BE MODIFIED �������������������������������������������������������������������������������������45 11�2�2�- USAGE OVERLOAD INDICATED IN THE PROJECT MUST NOT BE EXCEEDED ������������������������������������������������45 11�2�3�- THE ORIGINAL STATUS OF THE ELEMENTS OF THE CANOPY CANNOT BE MODIFIED ���������������������������������45 11�2�4�- AVOID THE CONTACT OF THE STEEL WITH OXIDISING OR AGGRESSIVE ELEMENTS �����������������������������������45...
  • Page 6: Revision Log

    PVS2, PVS2-R REVISION LOG Table 1: Revision log� Date Revision Description 08/19 M273A01-03-19A Initial version Changes in the following sections: 09/21 M273A01-03-21A 3. - 4. - 4.1. - 4.2. - 5.1.4. - 5.2. - 5.4.- 5.5. - 6. - 7.4. - 8. - 10.
  • Page 7: 1�- Warranty Certificate For The Canopies

    10 year Warranty for defects in materials or manufacturing flaws CIRCUTOR hereby guarantees, for a period of 10 years, from the date of delivery to the buyer, that its canopies are free of any defect in their materials or manufacture that hinder their normal operation under proper conditions of usage, installation and maintenance.
  • Page 8: 2�- Foreseeable Misuse

     Only the assembly of original parts and components supplied by CIRCUTOR is allowed.  CIRCUTOR will not be held liable for any unauthorised modification to the canopy, once the same has been put into service.
  • Page 9: 3�- Pvs2 Models

    PVS2, PVS2-R 3.- PVS2 MODELS PVS2 PVS2-R Figure 2: Models� Model Length Modules Feet PVS- 5,0 m 5 kWp PVS- 8,0 m 8 kWp PVS- 10,0 m 10 kWp PVS- 13,0 m 13 kWp PVS- 15,0 m 15 kWp PVS-...
  • Page 10: 3�1�- Configurations

    PVS2, PVS2-R 3�1�- CONFIGURATIONS PVS2-2-R PVS2-3 PVS2-3-R PVS2-4 PVS2-4-R PVS2-5 Installation Guide...
  • Page 11 PVS2, PVS2-R PVS2-5-R PVS2-6 PVS2-6-R PVS2-8 PVS2-8-R PVS2-10 PVS2-10-R Installation Guide...
  • Page 12: 4�- Components

    PVS2, PVS2-R 4.- COMPONENTS Figure 3: PVS2, PVS2-R components� Installation Guide...
  • Page 13: 4�1�- Feet And Wings

    PVS2, PVS2-R 4�1�- FEET AND WINGS WING START PV ANGLE BEAM C V WING ANGLE LEFT VIEW RIGHT VIEW PVS CNJTO. PATA CON REG. Table 2: Bolts� Bolts DIN 931 M20x280 18 u. DIN 603 M10x25 8 u. M10x50 8 u.
  • Page 14: 4�2�- Beams, Profiles And Fastening Of Modules

    PVS2, PVS2-R 4�2�- BEAMS, PROFILES AND FASTENING OF MODULES Model MODULES BEAMS PROFILE PROFILE LAT. TORN. Cross-sectional Profile CLAMP PVS2- 2 PVS2- PVS2- 4 PVS2- 5 PVS2- 6 PVS2- 8 PVS2- 10 Figure 4: Beams, profiles and fastening of modules�...
  • Page 15: 5�- Preparation Of The Installation

    PVS2, PVS2-R 5.- PREPARATION OF THE INSTALLATION 5�1�- STUDY INTO THE ELECTRICAL PROJECT 5�1�1�- STANDARD INSTALLATION WITH RECHARGE POINT IN START FOOT Lowering of strings (DC wiring) per start foot. Power supply to recharging point in start foot (AC wiring).
  • Page 16: 5�1�3�- Major Installation

    PVS2, PVS2-R 5�1�3�- MAJOR INSTALLATION Power supply of recharging points in each foot. (AC wiring) Lowering of strings (DC wiring) per start and central foot. Figure 7: Major installation� 5�1�4�- INTERNAL CONNECTION OF FEET WING-STRAP FOOT-WING GROUND-FOOT (SEE DETAILS IN POINT 7.4)
  • Page 17: 5�2�- Preparation Of Footings

    PVS2, PVS2-R 5�2�- PREPARATION OF FOOTINGS 300mm 10º LEAVE CABLES IN PLACE CASKET FOOTING ALIGNMENT SPLICE BOX REINFORCED TWIN-LAYER PIPE MAXIMUM CAPACITY PER FOOT OF 4 TUBES, 40mm DIAMETER PROJECTION OF A LENGTH OF 6 M APPROXIMATELY FROM CASKET SPLICE FOR THE LOWERING OF STRINGS, DC WIRING.
  • Page 18: 5�3�- Earth Connection

    PVS2, PVS2-R 5�3�- EARTH CONNECTION FOOT TUBE CASKET ON EACH FOOT Figure 10: Earth connection� 5�4�- ASSEMBLE TEMPLATES Torque (kp·m): 71 Figure 11: Assembly of templates� Installation Guide...
  • Page 19: 5�5�- Filling The Footings

    PVS2, PVS2-R 5�5�- FILLING THE FOOTINGS QUITAR PLANTILLA SUPERIOR Figure 12: Filling the footings� Installation Guide...
  • Page 20: 6�- Assembly Of Feet And Wings

    PVS2, PVS2-R 6.- ASSEMBLY OF FEET AND WINGS 6�1�- BASE INSTALLATION Torque (kp·m): 71 PULL THE TUBES WHEN LIFTING DO NOT STEP ON THE TUBES Figure 13: Base installation� 6�2�- BASE ALIGNMENT A/ /B Figure 14: Base alignment� Installation Guide...
  • Page 21: 6�3�- Feet And Wings Union

    PVS2, PVS2-R 6�3�- FEET AND WINGS UNION DIN 931 M20X280 Torque (kp·m): 71 Lay down the foot and the wing and join them on the ground to facilitate later assembly. Figure 15: Feet and wings union� Installation Guide...
  • Page 22: 6�4- Union With The Base

    PVS2, PVS2-R 6�4- UNION WITH THE BASE DIN 931 M20X280 Torque (kp·m): 71 Figure 16:Union with the base� Installation Guide...
  • Page 23: 6�5- Alignment Of The Feet

    PVS2, PVS2-R 6�5- ALIGNMENT OF THE FEET Figure 17: Alignment of the feet Installation Guide...
  • Page 24: 7�- Assembly Of Beams

    PVS2, PVS2-R 7.- ASSEMBLY OF BEAMS 7�1- FITTING OF ANGLES Figure 18: Fitting of angles� Installation Guide...
  • Page 25: 7�2- Beam Angles

    PVS2, PVS2-R 7�2- BEAM ANGLES DIN 931 M20X280 Torque (kp·m): 71 Figure 19:Beam angles� Installation Guide...
  • Page 26: 7�3 - Fitting Of Beams

    PVS2, PVS2-R 7�3 - FITTING OF BEAMS M10x25 M10x50 Torque (kp·m): 3.8 Figure 20: Fitting of beams� Installation Guide...
  • Page 27: 7�4 - Installation Of Ground Point

    PVS2, PVS2-R 7�4 - INSTALLATION OF GROUND POINT SECTION 2 (FOOT-WING) SECTION 3 (WING-STRAP) INTERNAL VIEWS OF THE INSTALLATION SECTION 1 (GROUND-FOOT) Figure 21: Installation of ground point� Installation Guide...
  • Page 28: 8�- Profiles And Modules

    PVS2, PVS2-R 8.- PROFILES AND MODULES 8�1 - INTERMEDIATE PROFILES Figure 22:Intermediate profiles 8�2 - FINAL PROFILES Figure 23:Final profiles� Installation Guide...
  • Page 29: 8�3 - Preparation Of Profiles

    PVS2, PVS2-R 8�3 - PREPARATION OF PROFILES M10x40 Torque (kp·m): 3.8 Figure 24: Preparation of profiles� Installation Guide...
  • Page 30: 8�4 - Fitting Of Intermediate Profiles (1)

    PVS2, PVS2-R 8�4 - FITTING OF INTERMEDIATE PROFILES (1) Figure 25:Fitting of intermediate profiles 1 Installation Guide...
  • Page 31: 8�5 - Fitting Of Intermediate Profiles (2)

    PVS2, PVS2-R 8�5 - FITTING OF INTERMEDIATE PROFILES (2) MODULE WING Figure 26:Fitting of intermediate profiles 2 Installation Guide...
  • Page 32: 8�6 - Fitting Of Final Profiles (1)

    PVS2, PVS2-R 8�6 - FITTING OF FINAL PROFILES (1) Figure 27: Fitting of final profiles 1� Installation Guide...
  • Page 33: 8�7 - Fitting Of Final Profiles (2)

    PVS2, PVS2-R 8�7 - FITTING OF FINAL PROFILES (2) MODULE WING Figure 28: Fitting of final profiles 2� Installation Guide...
  • Page 34: 8�8 - Setting Modules

    PVS2, PVS2-R 8�8 - SETTING MODULES A CONNECTION BOX POSITION! see POINT 8.10 MODULE Figure 29: Setting modules A� Installation Guide...
  • Page 35: 8�9 - Setting Modules

    PVS2, PVS2-R 8�9 - SETTING MODULES B CONNECTION BOX POSITION! see POINT 8.10 TPV10APLI MODULE Figure 30:Setting modules B� Installation Guide...
  • Page 36: 8�10 - Connection Of Strings

    PVS2, PVS2-R 8�10 - CONNECTION OF STRINGS Distribute the modules according to their connection as per the following scheme: DC WIRING CHANNEL THROUGH THE BEAMS AND INSIDE OF THE FOOT Figure 31: Connection of strings� Installation Guide...
  • Page 37: 8�11 - Probe Placement

    PVS2, PVS2-R 8�11 - PROBE PLACEMENT M10x40 Torque (kp·m): 3.8 MODULE PROBE The probe must be in the same surface plane than the module so that you get the information correct. Figure 32:Probe placement� Installation Guide...
  • Page 38: 9�- Final Foundations

    PVS2, PVS2-R 9.- FINAL FOUNDATIONS Hormigón /Concrete Figure 33:Final foundations� Installation Guide...
  • Page 39: 10�- Installation Of The Charger

    PVS2, PVS2-R 10.- INSTALLATION OF THE CHARGER 10�1 - INSTALLATION OF THE PVS2 CHARGER 1�- Remove the foot registration cover along with the 4 hexagonal columns. Hexagonal columns Foot registration cover Figure 34: Installation step 1� 2�- Install the charger as seen below on the internal foot tray.
  • Page 40: 10�2 - Installation Of The Pvs2-R Charger

    PVS2, PVS2-R 10�2 - INSTALLATION OF THE PVS2-R CHARGER 10�2�1�- PLACE THE FRAME Figure 36: Place the frame� Installation Guide...
  • Page 41: 10�2�2�- Position The Front Covers Of The Chargers

    PVS2, PVS2-R 10�2�2�- POSITION THE FRONT COVERS OF THE CHARGERS Figure 37: Position the front covers� Installation Guide...
  • Page 42: 10�2�3�- Single Phase Installation With 2 Sockets

    PVS2, PVS2-R 10�2�3�- SINGLE PHASE INSTALLATION WITH 2 SOCKETS For the solution for recharging electric vehicles with a double single-phase socket, there is the capacity to integrate inside the foot:  Protection panel of maximum dimensions: 360 x 540 x 170 mm.
  • Page 43: 10�2�4�- Three Phase Installation With 2 Sockets

    PVS2, PVS2-R 10�2�4�- THREE PHASE INSTALLATION WITH 2 SOCKETS For the electric vehicle recharging solution with a double three-phase socket, there is the capacity to integrate inside the foot:  Protection panel of maximum dimensions: 360 x 540 x 170 mm.
  • Page 44: 11�- Usage And Maintenance

    PVS2, PVS2-R 11.- USAGE AND MAINTENANCE 11�1 - INSTALLATION Before the assembly of the canopies, the technical management of the works or the engineering company that carries out the installation project must draft a technical project in which the housings (foundations, footings, support structure, etc.) are sized accordingly with the resulting stressed exerted...
  • Page 45: 11�2 - Use And Upkeep

    PVS2, PVS2-R If the canopy is installed in the vicinity of a height change, or on a steep wall or mound that increases the height of the canopy above the grade to more than 3 m in height at the centre point of the roofing, a special study will be required owing to the modification of the pressure and suction coefficients considered in the calculation.
  • Page 46: 11�3�2�- Revision And Maintenance Tasks

    PVS2, PVS2-R - Date of completion of the works. - Visually reviewed points. - Damages in the visually reviewed points. - Points reviewed using gauge key. - Points that have been retightened due to tension slipping. - If protective paintwork has been added.
  • Page 47: 11�3�3�- Cases That Involve Special Reviews

    PVS2, PVS2-R detected resulting from highly corrosive environments, by blows or any other cause, a remediation of the point with rust will be carried out immediately and a product will be applied to provide sufficiently accredited protection in the affected area.
  • Page 48: 12�- Maintenance And Technical Service

    PVS2, PVS2-R 12.- MAINTENANCE AND TECHNICAL SERVICE In the case of any query in relation to device operation or malfunction, please contact the CIRCUTOR, SA Technical Support Service. Technical Assistance Service Vial Sant Jordi, s/n, 08232 - Viladecavalls (Barcelona) Tel: 902 449 459 ( España) / +34 937 452 919 (outside of Spain) email: sat@circutor.com...
  • Page 49: 13�- Ce Certificate

    PVS2, PVS2-R 13.- CE CERTIFICATE Installation Guide...
  • Page 50 PVS2, PVS2-R Installation Guide...
  • Page 51 PVS2, PVS2-R Installation Guide...
  • Page 52 CIRCUTOR, SA Vial Sant Jordi, s/n 08232 - Viladecavalls (Barcelona) Tel: (+34) 93 745 29 00 - Fax: (+34) 93 745 29 14 www.circutor.es central@circutor.com...

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