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Sony KDL-32EX700 Service Manual

Az1-l chassis lcd digital color tv
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HISTORY INFORMATION FOR THE FO
SERVICE MAN
ORIGINAL MANUAL ISSUE DATE: 2/2010
Version
Date
1.0
2/2010
2 0
2.0
3/2010
3/2010
3.0
9/2010
4.0
10/2010
5.0
11/2010
Subject
No revisions or updates are applicable at
1) Revised Caution when handling LCD P
1) Revised Caution when handling LCD P
2) Add Note Section 2 : Disassembly
3) Add Appendix Page for Rear Cover Ca
4) Revised Cover, Neck (Front & Rear) R
5) Add 40EX700 (Australia, New Zealand
6) Modify Error (Dsisplay Display
6) Modify Error (Dsisplay Display
Change Link of Disassembly Movie
Add Note for Disassembly Movie downlo
Add Troubleshooting Reference informat
OLLOWING MANUAL:
NUAL
this time.
Panel information
Panel information
(Page 6)
(Page 6)
(Pa
age 13)
aution and Handling
( Page 63-70)
Ref. No (
Page 41, 44, 47, 50, 53)
d) Power Supply Cord Information
(Pag
(Pag
ge 9),
ge 9)
Bottons Buttons
Bottons Buttons
(Pag
ge 13)
oad
( Page 13 )
ion
( Page 71 )
AZ1-L
Segment: 3a-0
( Page 57)
(Page 31)
(Page 31)
LCD Digital Color TV
CHASSIS
9-888-282-05

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  Summary of Contents for Sony KDL-32EX700

  • Page 1 HISTORY INFORMATION FOR THE FO OLLOWING MANUAL: SERVICE MAN NUAL ORIGINAL MANUAL ISSUE DATE: 2/2010 AZ1-L CHASSIS Segment: 3a-0 Version Date Subject 2/2010 No revisions or updates are applicable at this time. 3/2010 3/2010 1) Revised Caution when handling LCD P 1) Revised Caution when handling LCD P Panel information Panel information...
  • Page 2: Service Manual

    SERVICE MANUAL AZ1-L CHASSIS Segment: 3a-0 LCD Digital Color TV 9-888-282-05...
  • Page 3: Model List

    MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. KDL-32EX700 Black RM-GD014 Hong Kong KDL-52EX700 Black RM-GD014 Hong Kong Australia Australia New Zealand New Zealand South Africa Singapore Iran South Africa GA-Analog Area GA-Analog Area KDL-40EX700 Black RM-GD014 Hong Kong...
  • Page 4: Warnings And Cautions

    Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual.
  • Page 5 Les composants identifi es par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony.
  • Page 6: Use Caution When Handling The Lcd Panel

    WARNINGS AND CAUTIONS USE CAUTION WHEN HANDLING THE LCD PANEL When repairing the LCD panel, be sure you are grounded by using a wrist band. When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover. 1) Do not press on the panel or frame edge to avoid the risk of electric shock.
  • Page 7: Safety Check-Out

    SAFETY CHECK-OUT After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2.
  • Page 8 SAFETY CHECK-OUT Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1.
  • Page 9: Self Diagnosis Function

    SELF DIAGNOSIS FUNCTION The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference. If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.
  • Page 10: Display Of Standby Led Flash Count

    SELF DIAGNOSIS FUNCTION DISPLAY OF STANDBY LED FLASH COUNT SELF-DIAGNOSTIC SCREEN DISPLAY For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen: [To Bring Up Screen Test] In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below: KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW...
  • Page 11 SELF DIAGNOSIS FUNCTION [SELF DIAGNOSTIC SCREEN DISPLAY] SELF CHECK(1) <1> NEXT PAGE-> 002 MAIN P 0501210811 0412311234 0311111825 00 003 DC_ALERT1 0000000000 0000000000 0000000000 00 004 DC_ALERT2 0000000000 0000000000 0000000000 00 006 BL 0000000000 0000000000 0000000000 00 007 TEMP 0000000000 0000000000 0000000000 00 009 FAN 0000000000 0000000000 0000000000 00 Error count (00-99)
  • Page 12 SELF DIAGNOSIS FUNCTION Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen. After you have completed the repairs, clear the result display to “0”. Clearing the Self Check Diagnostic List 1. Error history and Error count : Press the Channel 8 => Channel 0 . 2.
  • Page 13: Sec 1. Disassembly

    Note: Metal type Rear Cover is used in these models. When handle the Rear Cover, please pay special attention to the sharp edges due to no curing finish. When working, wearing gloves is recommended. Location of the sharp edges, please refer to “APPENDIX”. KDL-32EX700 KDL-32EX700 KDL-40EX700 KDL-40EX700...
  • Page 14: Sec 2. Adjustment

    SEC 2. ADJUSTMENT HOW TO ENTERING SERVICE MODE 1) Turn on the main power switch to place this set in standby mode. 2) Press the buttons on the remote commander as follows, and entering service mode. 3) Service mode display. Note: First of all, when you enter Service Mode, you can see “Digital”...
  • Page 15 ADJUSTMENT 4) How to use the remote commander. Function The flow of control Service mode on <Test>+<TV>/<Display><5><Vol Up><Power> Service mode off <Other> / <Power off + on> Item up / down <1>/<4> Category up / down <2>/<5> Data up / down <3>/<6>...
  • Page 16 ADJUSTMENT WHITE BALANCE ADJUSTMENT Note: Please execute this adjustment if necessary. Change Data of “Digital” service mode. (“006 WB” category) a. Press “0” or “10” on remote to enter WB adjustment mode. b. Press number key “1”~”6” directly. “*” stamp move. c.
  • Page 17: Save Changing Data

    ADJUSTMENT SAVE CHANGING DATA 1) Change Data of “Chassis” or “Sub” service mode 2) Write data for “Chassis” or “Sub” service mode a. Press “Mute” on remote. It shows green “SERVICE” changes to green “WRITE”. b. Press “0” or “enter” on remote. Green “WRITE” changes to red “WRITE”. It indicate writing is processing. c.
  • Page 18: Change Data

    ADJUSTMENT CHANGE DATA Note: “Digital” service mode don’t have to Save. (except “002 MODEL” category) 1) Change Data of “Digital” service mode. (except “003 DIG_SRV_MODE” category) DIGITAL SERVICE a. Press “2 / 5” on remote to select (up / down) category. 004 TUNER b.
  • Page 19 ADJUSTMENT 3) Write data for “Digital” service mode. ( “002 MODEL” category) Note: This procedure operation, when replaced the B board. DIGITAL SERVICE Note: Do not write a wrong segment or destination information in Product ID. 002 MODEL When the wrong setting is written, TV may not operate. 000 SEG 01 : 2a-3 Write...
  • Page 20 ADJUSTMENT SET TO SHIPPING CONDITION How to do shipping condition. a. Move to “Digital” service mode. Press “8” on remote. It shows green “SERVICE” changes to green “RST-”. Press “mute” on remote. Added green “EXE” after green “RST-” . d. Press “0” or “enter” on remote. Green “EXE-RST” changes to red “EXE-RST”. It indicate writing is processing. After a while, red “EXE-RST”...
  • Page 21: Sec 3. Trouble Shooting

    SEC 3. TROUBLE SHOOTING 3-1. TRIAGE CHART Note: Power board is different in name every inch. Therefore this section displays difference point in "*". Symptoms - Shutdown. Power LED Video - missing or distorted Remote Network Audio blinking red diagnostics sequences Power Reference No Green...
  • Page 22: Troubleshooting

    TROUBLE SHOOTING 3-2. FLOW CHART START Does the Power Led Is the network stay on when the No Power connection OK? Can’t connect network TV is switched on ? Is the Standby Led blink ? Standby LED Blink Is the Picture and Sound OK ? No Picture / No Sound Do the buttons...
  • Page 23 TROUBLE SHOOTING 3-3. NO POWER No Power SW OFF Check Turn on the Switch Power Saving Switch SW ON Check STBY 3.3V Replace at 1 pin of CN3800 Between G* Board to G* Board BAL Board Harness on the BAL Board Harness BAL Board KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW...
  • Page 24 TROUBLE SHOOTING 3-4. STANDBY LED BLINK 1) 2 times blinkings (Main Power Error) 2 times Blinkings Check REG12V at 12V NG Replace pins 6/7 of Between G* Board to G* Board CN3800 on BAL Board Harness the BAL Board 12V OK BAL Board Harness KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW...
  • Page 25 TROUBLE SHOOTING 2) 3 times blinkings (DC Alert, Audio Error and Communication Error) AUDIO 3 times Blinkings Check +12.5V DC_ALERT at pin 2 of G* Board CN3800 on the BAL Board Check D+3.3V at F3700,IC3700,etc JL3715 or JL3716 (BAL Board) on the BAL Board Check +12.5V_AU1 F4200,IC4200,etc...
  • Page 26 TROUBLE SHOOTING 3) 4 times blinkings (Balancer Error) 4 times Blinkings Between 0.84V to 2.65V Check PANEL_FAIL at PANEL JL2565 (Balancer) on the BAL Board BAL Board KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 27 TROUBLE SHOOTING 4) 5 times blinkings (T-con Error) 5 times Blinkings Check PANEL_VCC Panel (T-con) at JL3806 G* Board BAL Board change on the BAL Board about 5V : 22” Model about 12V : ex. 22” Model Panel (T-con) Between G* to Panel Harness harness check LVDS Harness...
  • Page 28 TROUBLE SHOOTING 5) 6 times blinkings (Backlight Error) 6) 7 times blinkings (Temperature Error) 7 times Blinkings 6 times Blinkings Under 2.65V Check Setting circumstance PANEL_FAIL at is OK? Set to another BAL Board JL2565 Temperature, Location, etc. on the BAL Board Ventilation, etc.
  • Page 29 TROUBLE SHOOTING 3-5. NO PICTURE No Picture about 5V : 22” Model about 12V : ex. 22” Model BL_ON:H PANEL_VCC Check Press HOME Key Replace LCD Panel At JL3806 on the BL_ON at JL2566 XMB (Menu) displayed? the LVDS Harness (T-con) BAL Board on the BAL Board...
  • Page 30 TROUBLE SHOOTING 3-6. NO SOUND No Sound “Audio System” Check the Change to “Speakers setting” “TV Speaker” “TV Speakers” Check the Speaker Replace BAL Board Harness the BAL Board Speaker Harness Speaker KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 31 TROUBLE SHOOTING 3-7. TV COMMANDER BUTTONS MALFUNCTION 1) TV button malfunction Button malfunction on the TV BAL to Switch Unit Switch Unit change Switch Unit harness check Harness BAL Board KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 32 TROUBLE SHOOTING 2) IR remote commander malfunction TV isn’t controlled by remote commander Green LED blinks Green LED light at power indicator Mechanical at power indicator when using commander (ex. bezel) near sensor’s window Check the Harness between the BAL Board Sensor is broken and the HLR Board Exchange the Harness...
  • Page 33: Network Malfunction

    TROUBLE SHOOTING 3-8. NETWORK MALFUNCTION 1) Wired Network malfunction 2) USB Wireless Network malfunction Wired Network Wireless Network on the TV on the TV Error Message appear Connection result BAL Board when the Wireless USB Dongle Cable Connection Network is selected? Is the radio field Connection result Ether net cable...
  • Page 34: Sec 4. Diagrams

    SEC 4. DIAGRAMS KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 35: Circuit Boards Location

    DIAGRAMS 4-2. CIRCUIT BOARDS LOCATION (1) KDL-32EX700 T-CON GE3 Board BAL Board Switch Unit Speaker (L) Speaker (R) HLR Board HMS2 Board KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 36 DIAGRAMS (2) KDL-40EX700 T-CON GE3 Board BAL Board Switch Unit Speaker (L) Speaker (R) HLR Board HMS2 Board KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 37 DIAGRAMS (3) KDL-46EX700 GE2-B Board T-CON BAL Board Switch Unit Speaker (L) Speaker (R) HLR Board HMS2 Board KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 38 DIAGRAMS (4) KDL-52EX700 GE2-B Board T-CON BAL Board Switch Unit Speaker (L) HLR Board Speaker (R) HMS2 Board KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 39 DIAGRAMS (5) KDL-60EX700 GE2-A Board T-CON BAL Board Switch Unit Speaker (L) Speaker (R) HLR Board HMS2 Board KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 40: Sec 5. Exploded Views

    SEC 5. EXPLODED VIEWS • Items with no part number and no description are not stocked because they are seldom required for roution service. • The construction parts of an assembled part are indicated with a collation number in the remark colum. •...
  • Page 41: Exploded Views

    EXPLODED VIEWS 5-1. KDL-32EX700 5-1-1. CHASSIS-1 REF.NO. PART NO. DESCRIPTION REMARK X-2547-285-1 REAR COVER(32) ASSY(FOR HOTEL MODE ONLY) X-2541-871-1 REAR COVER(32) ASSY * 4-115-101-02 COVER, ECS 4-169-434-01 COVER, UNDER (32) 4-169-437-01 COVER, HOOK (32) 4-164-305-01 BRACKET, VESA T (ML) 1-842-031-11...
  • Page 42 EXPLODED VIEWS 5-1. KDL-32EX700 5-1-2. CHASSIS-2 REF.NO. PART NO. DESCRIPTION REMARK 4-166-898-01 BRACKET, SIDE JACK M A-1763-471-A BAL COMPL(SERVICE) (32EX700(AUSTRALIA, NEW ZEALAND, SOUTH AFRICA,IRAN (SHAHAB)), GA-ANALOG)) A-1763-470-A BAL COMPL(SERVICE)(32EX700(HONG KONG)) 4-182-211-01 GASKET A-1754-371-A GE3A UNIT 4-169-442-01 BRACKET, PANEL(B) X-2547-773-1 BRACKET,SP(32L) ASSY...
  • Page 43 EXPLODED VIEWS 5-1. KDL-32EX700 5-1-3. SCREWS PART No. DESCRIPTION 2-580-639-01 SCREW , + BVTP 4X12 TYPE2 IT-3 2-580-611-01 SCREW , + PSW M 6X16 2-580-600-01 SCREW + PSW M 4X8 2-580-608-01 SCREW , + PSW M 5X16 2-580-592-01 SCREW , + PSW M 3X8...
  • Page 44 EXPLODED VIEWS 5-2. KDL-40EX700 5-2-1. CHASSIS-1 REF.NO. PART NO. DESCRIPTION REMARK X-2547-249-1 REAR COVER (40) ASSY (EXCEPT IRAN(SHAHAB) X-2541-872-1 REAR COVER(40) ASSY (IRAN (SHAHAB, HOTEL MODE MODEL ) * 4-115-101-02 COVER, ECS (40EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, SOUTH AFRICA,GA-ANALOG),40EX700(HONG KONG)) 4-115-101-41 COVER, ECS(46EX700(IRAN(SHAHAB)) X-2547-769-1 COVER, UNDER (40/46/52) ASSY 4-169-438-01...
  • Page 45 EXPLODED VIEWS 5-2. KDL-40EX700 5-2-2. CHASSIS-2 REF.NO. PART NO. DESCRIPTION REMARK 4-166-898-01 BRACKET, SIDE JACK M A-1763-471-A BAL COMPL(SERVICE) (40EX700(AUSTRALIA,NEW ZEALAND, IRAN(SHAHAB) SINGAPORE, SOUTH AFRICA, GA-ANALOG)) A-1763-470-A BAL COMPL(SERVICE)˜ (40EX700(HONG KONG)) 4-182-211-01 GASKET A-1754-371-A GE3A UNIT 4-169-441-01 BRACKET, PANEL(A) X-2547-777-1 BRACKET, SP (40L) ASSY X-2547-775-1 BRACKET, SP (40R) ASSY...
  • Page 46 EXPLODED VIEWS 5-2. KDL-40EX700 5-2-3. SCREWS PART No. DESCRIPTION 2-580-639-01 SCREW , + BVTP 4X12 TYPE2 IT-3 2-580-611-01 SCREW , + PSW M 6X16 2-580-603-01 SCREW , + PSW M 4X16 2-580-608-01 SCREW , + PSW M 5X16 2-580-592-01 SCREW , + PSW M 3X8 4-159-298-01 SCREW , + PSW M 4X10 2-580-591-01...
  • Page 47 EXPLODED VIEWS 5-3. KDL-46EX700 5-3-1. CHASSIS-1 REF.NO. PART NO. DESCRIPTION REMARK X-2541-873-1 REAR COVER(46) ASSY * 4-115-101-02 COVER, ECS (46EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, SOUTH AFRICA,GA-ANALOG),46EX700(HONG KONG)) 4-115-101-41 COVER, ECS(46EX700(IRAN(SHAHAB)) X-2547-769-1 COVER, UNDER (40/46/52) ASSY 4-169-438-01 COVER, HOOK (40/46) 4-164-305-01 BRACKET, VESA T (ML) 1-842-031-11 AC INLET (2P) 1-487-798-11...
  • Page 48 EXPLODED VIEWS 5-3. KDL-46EX700 5-3-2. CHASSIS-2 REF.NO. PART NO. DESCRIPTION REMARK 4-166-898-01 BRACKET, SIDE JACK M A-1763-471-A BAL COMPL(SERVICE) (46EX700(AUSTRALIA,NEW ZEALAND SINGAPORE,SOUTH AFRICA,GA-ANALOG) 46EX700(IRAN(SHAHAB)) A-1763-470-A BAL COMPL(SERVICE)˜ (46EX700(HONG KONG)) 4-182-211-01 GASKET A-1754-366-A GE2B UNIT 4-169-441-01 BRACKET, PANEL(A) X-2547-783-1 BRACKET, SP (46L) ASSY˜ X-2547-780-1 BRACKET, SP (46R) ASSY˜...
  • Page 49 EXPLODED VIEWS 5-3. KDL-46EX700 5-3-3. SCREWS PART No. DESCRIPTION 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-611-01 SCREW, +PSW M6X16 2-580-603-01 SCREW, +PSW M4X16 2-580-608-01 SCREW, +PSW M5X16 2-580-592-01 SCREW, +PSW M3X8 4-159-298-01 SCREW, +PSW M4X10 2-580-591-01 SCREW, +PSW M3X5 7-685-646-79 SCREW, +BVTP 3X8 TYPE2 IT-3 KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 50 EXPLODED VIEWS 5-4. KDL-52EX700 5-4-1. CHASSIS-1 REF.NO. PART NO. DESCRIPTION REMARK X-2541-874-1 REAR COVER(52) ASSY X-2547-252-1 REAR COVER(52) ASSY ( FOR HOTEL MODEL ONLY ) * 4-115-101-02 COVER, ECS X-2547-769-1 COVER, UNDER (40/46/52) ASSY 4-169-439-01 COVER, HOOK (52) 4-164-305-01 BRACKET, VESA T (ML) 1-842-031-11 AC INLET (2P) 1-487-798-11 SWITCH UNIT 1-798-309-11 POWER SWITCH...
  • Page 51 EXPLODED VIEWS 5-4. KDL-52EX700 5-4-2. CHASSIS-2 REF.NO. PART NO. DESCRIPTION REMARK 4-166-898-01 BRACKET, SIDE JACK M A-1763-471-A BAL COMPL(SERVICE) (52EX700(AUSTRALIA,NEW ZEALAND, SINGAPORE, SOUTH AFRICA,GA-ANALOG)) A-1763-470-A BAL COMPL(SERVICE)˜ (52EX700(HONG KONG)) 4-182-211-01 GASKET A-1754-366-A GE2B UNIT 4-169-441-01 BRACKET, PANEL(A) X-2547-786-1 BRACKET, SP (52L) ASSY X-2547-785-1 BRACKET, SP (52R) ASSY 1-826-873-41...
  • Page 52 EXPLODED VIEWS 5-4. KDL-52EX700 5-4-3. SCREWS PART No. DESCRIPTION 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-611-01 SCREW, +PSW M6X16 2-580-603-01 SCREW, +PSW M4X16 2-580-608-01 SCREW, +PSW M5X16 2-580-592-01 SCREW, +PSW M3X8 4-159-298-01 SCREW, +PSW M4X10 2-580-591-01 SCREW, +PSW M3X5 4-685-646-79 SCREW, +BVTP 3X8 TYPE2 IT-3 KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 53 EXPLODED VIEWS 5-5. KDL-60EX700 5-5-1. CHASSIS-1 REF.NO. PART NO. DESCRIPTION REMARK X-2541-875-1 REAR COVER(60) ASSY * 4-115-101-02 COVER, ECS 4-169-436-01 COVER, UNDER (60) 4-169-440-01 COVER, HOOK (60) 4-164-305-01 BRACKET, VESA T (ML) 1-842-104-31 AC INLET 1-487-798-11 SWITCH UNIT 1-798-309-11 POWER SWITCH X-2546-099-1 BASE (LLL3A) ASSY 4-170-476-01...
  • Page 54 EXPLODED VIEWS 5-5. KDL-60EX700 5-5-2. CHASSIS-2 REF.NO PART NO. DESCRIPTION REMARK 4-166-898-01 BRACKET, SIDE JACK M A-1763-471-A BAL COMPL(SERVICE)(60EX700(AUSTRALIA, NEW ZEALAND,SINGAPORE, SOUTH AFRICA, GA-ANALOG)) A-1763-470-A BAL COMPL(SERVICE)(60EX700(HONG KONG)) 4-182-211-01 GASKET 1-474-211-11 STATIC CONVERTER (TV) 4-169-441-01 BRACKET, PANEL (A) X-2547-788-1 BRACKET, SP (60L) ASSY X-2547-787-1 BRACKET, SP (60R) ASSY 1-826-873-41 LOUDSPEAKER (3.4X17.5CM) A-1744-405-A HLR MOUNT...
  • Page 55 EXPLODED VIEWS 5-5. KDL-60EX700 5-5-3. SCREWS PART No. DESCRIPTION 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3 2-580-611-01 SCREW, +PSW M6X16 2-580-603-01 SCREW, +PSW M4X16 2-580-608-01 SCREW, +PSW M5X16 2-580-592-01 SCREW, +PSW M3X8 4-159-298-01 SCREW, +PSW M4X10 2-580-591-01 SCREW, +PSW M3X5 7-685-646-79 SCREW, +BVTP 3X8 TYPE2 IT-3 KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 56 EXPLODED VIEWS 5-6. OTHER PART (KDL-32EX700) 5-6-1. MISCELLANEOUS 5-6-2. PACKING (continue) PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK (CONNECTORS) 1-837-650-11 POWER-SUPPLY CORD SET (32EX700(AUSTRALIA, NEW ZEALAND, 1-837-790-11 LEAD W IRE WITH CONNECTOR(LVDS) (CN2600-TCON(1)) 1-837-642-11 POWER-SUPPLY CORD SET 1-837-663-12 CONNECTOR ASSY (CN6003-ACSW(1))
  • Page 57 EXPLODED VIEWS 5-6. OTHER PART (KDL-40EX700) 5-6-5. MISCELLANEOUS 5-6-6. PACKING (continue) PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK 1-837-646-11 POWER-SUPPLY CORD (40EX700(SINGAPORE, (CONNECTORS) 1-837-665-12 CONNECTOR ASSY (CN6003-ACSW(1) ) SOUTH AFRICA, GA-ANALOG))(HONG KONG) 1-837-704-11 FLEXIBLE FLAT CABLE 51P (CN2600-TCON(1) ) 1-837-650-11 POWER-SUPPLY CORD SET 1-910-100-18...
  • Page 58 EXPLODED VIEWS 5-6. OTHER PART (KDL-46EX700) 5-6-9. MISCELLANEOUS 5-6-10. PACKING (continue) PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK (CONNECTORS) 1-822-631-11 PLUG CONVERSION ADAPTOR 1-837-666-12 CONNECTOR ASSY(CN6003-ACSW(1)) (46EX700(AUSTRALIA,NEW ZEALAND, 1-837-705-11 FLEXIBLE FLAT CABLE 51P(CN2600-TCON(1)) SINGAPORE,SOUTH AFRICA,GA-ANALOG)) 1-910-100-20 HARNESS ASSY (1)(CN2602,CN4300-CN002,SW,HMS2,SP(1)) * 1-837-463-11 POWER-SUPPLY CORD 1-910-100-21...
  • Page 59: Remote Commander

    EXPLODED VIEWS 5-6. OTHER PART (KDL-52EX700) 5-6-13. MISCELLANEOUS 5-6-14. PACKING (continue) PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK (CONNECTORS) 1-822-631-11 PLUG CONVERSION ADAPTOR 1-837-667-12 CONNECTOR ASSY (CN6102-ACSW(1) ) (52EX700(AUSTRALIA,NEW ZEALAND,SINGAPORE, 1-837-706-11 FLEXIBLE FLAT CABLE 51P(CN2600-TCON(1)) SOUTH AFRICA,GA-ANALOG)) 1-910-100-22 HARNESS ASSY (1)((CN2602,CN4300-CN002, * 1-837-463-11 POWER-SUPPLY CORD(52EX700(SINGAPORE,SOUTH AFRICA, SW,HMS2,SP(1))
  • Page 60: Description Remark

    EXPLODED VIEWS 5-4. OTHER PART (KDL-60EX700) 5-4-17. MISCELLANEOUS 5-4-18. PACKING (continue) PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK (CONNECTORS) * 2-639-807-01 JOINT * 1-837-532-12 *4-176-913-01 TRAY (OCA60) CONNECTOR ASSY 1-837-654-11 POWER-SUPPLY CORD (60EX700(AUSTRALIA,NEW ZEALAND) CN6003-ACSW(1) 1-837-639-11 POWER-SUPPLY CORD(60EX700(SINGAPORE, SOUTH AFRICA, * 1-837-710-11 FLEXIBLE FLAT CABLE 51P CN2600-TCON(1)
  • Page 61 EXPLODED VIEWS 5-4. OTHER PART (KDL-60EX700) 5-4-19. ACCESSORIES 5-4-20. REMOTE COMMANDER PART NO. DESCRIPTION REMARK PART NO. DESCRIPTION REMARK 1-487-764-11 4-181-157-31 MANUAL, INSTRUCTION(60EX700(AUSTRALIA,NEW ZEALAND, REMOTE COMMANDER (RM-GD014) SINGAPORE, SOUTH AFRICA, GA-ANALOG)) 4-181-157-11 MANUAL, INSTRUCTION˜ (60EX700(AUSTRALIA,NEW ZEALAND, SINGAPORE, SOUTH AFRICA, GA-ANALOG)) 4-181-157-21 MANUAL, INSTRUCTION˜...
  • Page 62 Notes ( Blank Page ) KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 63 APPENDIX CAUTION TO SHARP EDGE OF REAR COVER(40) (Curling area) (Side Jack hole/Control button hole/Under cover area) OK to grab (curling area) OK to grab with care (sharp edge area) NG to grab (sharp edge and easy to deform.) (Note edge area) KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 64 APPENDIX CAUTION TO SHARP EDGE OF REAR COVER(46) (Curling area) (Side Jack hole/Control button hole/Under cover area) OK to grab (curling area) OK to grab with care (sharp edge area) NG to grab (sharp edge and easy to deform.) (Note edge area) KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 65 APPENDIX CAUTION TO SHARP EDGE OF REAR COVER(52) (Curling area) (Side Jack hole/Control button hole/Under cover area) OK to grab (curling area) OK to grab with care (sharp edge area) NG to grab (sharp edge and easy to deform.) (Note edge area) KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 66 APPENDIX CAUTION TO SHARP EDGE OF REAR COVER(60) (Curling area) (Side Jack hole/Control button hole/Under cover area) OK to grab (curling area) OK to grab with care (sharp edge area) NG to grab (sharp edge and easy to deform.) (Note edge area) KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 67 APPENDIX Method of RC handling to open. 1. Lift up HOOK COVER a little to make gap between  1. Lift up HOOK COVER a little to make gap between  REAR COVER and SP‐BRACKET. REAR COVER and SP‐BRACKET. 2. Grab REAR COVER at the bottom area with gap. 2. Grab REAR COVER at the bottom area with gap. KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 68 APPENDIX Method of RC handling to open. 3. Hold REAR COVER  3. Hold REAR COVER  4. Lift up REAR COVER by both hands until around 20  4. Lift up REAR COVER by both hands until around 20  degrees. degrees. 5. Pull REAR COVER downward to release hook at top  5. Pull REAR COVER downward to release hook at top  edge of BEZEL. edge of BEZEL. KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 69 APPENDIX Method of RC handling to close. 1. Align the holes of REAR COVER to the hooks of  1. Align the holes of REAR COVER to the hooks of  BEZEL at top edge, and insert. BEZEL at top edge, and insert. 2. Pushing RC at the middle of top edge (hook  2. Pushing RC at the middle of top edge (hook  portion)  can help insertion completed. portion)  can help insertion completed. Hook of BEZEL Hole of REAR COVER KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 70 APPENDIX Method of RC handling to close. 3. Align Close while pushing RC on the top. 3. Align Close while pushing RC on the top. 4. Pushing Confirm screw holes indicated below  are  4. Pushing Confirm screw holes indicated below  are  aligned, and screw these holes at first. aligned, and screw these holes at first. (Need to hold RC while screwing, otherwise RC  (Need to hold RC while screwing, otherwise RC  moves downward due to the gravity.) moves downward due to the gravity.) KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 71 Supplement AZ1 L AZ1-L CHASSIS CHASSIS SUBJECT : Troubleshooti ing Reference for BAL board Sec 3 : Tr roubleshooting bl h ti 3-9 Parts Loc cation Reference KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 72 JL3715 & JL3716 JL3715 & JL3716 CN3800 CN3800 Location JL3715 on board – at A side Location Location CN3800 on board – at A side JL3716 on board – at B side CN3800 JL3715 KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 73 F4200 F4200 JL3731 & JL3732 JL3731 & JL3732 Location JL3731 on board – at A side Location F4200 on board – at B side Location JL3732 on board – at B side F4200 JL3732 JL3732 KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 74 IC5000 IC5000 JL2565 JL2565 Location IC5000 on board – at A side Location on board – at B side Alternative location on CN2561 pin 3 : BL_ERR Alternative location Pin 29 of for JL2565 IC5000 KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)
  • Page 75 JL3806 JL3806 JL2566 JL2566 Location on board – at B side Location on board – at B side Alternative location on CN3800 pin 8 : T-Con VCC Alternative location on CN2561 pin 4 : BL_ON Alternative Alternative Alternative location location for JL2566 for JL3806 KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW...
  • Page 76 English Sony Cor Sony Cor rporation rporation 2010BL08-Data 2010BL08 Data Sony EMCS (Mal aysia) Sdn. Bhd. Made in Japan 9-888-282-05 © 2010.11 KDL-32/40/46/52/60EX700(HONG KONG,AUSTRALIA,NEW ZEALAND,SINGAPORE,SOUTH AFRICA,IRAN,GA-ANALOG AREA)

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