Wedge Clamp Systems Inc. WS-1000 Operating Manual page 10

Plastic repair station
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12. Remove the aluminum body tape on the front.
13. Confirm that the repair area is clean.
14. On the front side, sand the repair area with the recommended grit.
15. Use a grinder, taper in a V-shaped groove on the front side of the repair.
16. Backsand the repair area using 120 – 180 grit sandpaper
17. Set the fusion welder to the proper temperature for the plastic being repaired.
18. Lay down a small amount of welding rod into the V-groove using the hot air flow from
the fusion wand, once again, starting slightly before the weld joint.
19. Press the repair rod into the plastic moving at a rate that allows the liquefied plastic
to mix with the plastic under repair.
20. Continue this process until both the width and length of the groove have been filled.
More than one pass may be required to fill the repair area.
21. Allow the weld to cool.
22. Remove the aluminum body tape (if applied in the first step).
23. Sand and feather edge to the surrounding contour.
Thank you for choosing Fusion plus Plastic Repair Station!
Faster. Smarter. Better.
10

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