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micro-trak RoadMaster Reference Manual

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REFERENCE MANUAL
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Summary of Contents for micro-trak RoadMaster

  • Page 1 REFERENCE MANUAL Standard Version...
  • Page 2 ™. Please read the manual carefully and follow the instructions as they apply to your asteR usage. If you do encounter a problem that cannot be corrected by reviewing this manual, consult Micro-Trak Systems, Inc. for assistance. P. O. Box 99 • 111 East LeRay Avenue Eagle Lake, MN 56024-0099 800-328-9613 •...

  • Page 3: Warranty

    Warranty ® Micro-Trak (herein “Seller”) warrants to the original purchaser (herein “Buyer”) that, if any product or part of the product (herein “part”) proves to be defective in material or workmanship, upon inspection and examination by Seller, within one (1) year from the original date-of-purchase, and is returned to Seller with dated proof-of-purchase, transportation prepaid,...

  • Page 4: Table Of Contents

    Table of Contents Warranty...................................... 3 Table of Contents ...................................4-5 Component Parts and Assembly Hardware ......................... 6 ™ System Diagram ..............................7 asteR ™ Wiring Diagram ..............................8 asteR Installation .....................................9-12 Mounting the Display Console and Switches ..........................9 Electrical Installation ....................................10 ™...

  • Page 5: Table Of Contents

    Table of Contents (cont.) Troubleshooting ................................27-29 Messages/Warnings ....................................27 Console Appears Dead ..................................28 Speed is Always Zero or Erratic ................................28 Area Count is Inaccurate ..................................28 Distance Count is Inaccurate ................................28 No Readout of Gallons (liters) or Gallons per Minute (liters per minute) ................28 Total Liquid Used is Inaccurate ................................

  • Page 6: Component Parts And Assembly Hardware

    Component Parts and Assembly Hardware Before beginning installation, check the carton contents for the following items: ™ Console Console Mount Kit Reference Manual asteR P/N 17514 P/N 13181 P/N 17544 15’ Battery Cable with Fuse Holder & 10’ 10-pin M/P Extension Cable 10’...

  • Page 7: R Oad M Aster ™ System Diagram

    ™ System Diagram ast er...

  • Page 8: R Oad M Aster ™ Wiring Diagram

    ™ Wiring Diagram as te r...

  • Page 9: Installation

    Installation Mounting the Display Console & Switches Select a mounting location that is convenient to reach Illustration 2 Console On/Off Switch - P/N 14360 and highly visible to the operator. DO NOT INSTALL IN A POSITION THAT OBSTRUCTS THE VIEW OF THE ROAD OR WORK AREA.

  • Page 10: Electrical Installation

    Connect the ORANGE wire to the positive battery terminal. Ground (Blue) RoadMaster™ Section Connections Section SHUT-OFF VALVES Locate labeled section valve connectors on P/N 14313 10’ Flow/Control/Section Harness . Connect these connectors to corresponding valves. Apply silicone grease to valve connections to avoid corrosion.

  • Page 11: Speed Sensor Installation

    You may need an sensors that output a pulsed signal, such as the Micro-Trak adapter cable to connect to radar or GPS Speed Sensor, see Astro 5, SkyTrak or Dickey-John GPS speed sensors. An Appendix F.

  • Page 12: Installing Flow Sensor Cable

    A connection (See Wiring Diagram on Page 8) is provided An optional external Momentary On BLAST switch can be for a “Tank Empty” switch. (Not available from Micro-Trak) connected to the two quick-connect terminals provided on the harness (See Wiring Diagram on Page 8). The remote The switch must be a 2-wire, closed when tank is NOT empty and open when tank IS empty.

  • Page 13: R Oad M Aster ™ Console Functions

    ™ Console Functions o a d a s t e r The R ™ features a large, easy-to-read liquid crystal display, rotary dial and lighted panel for night use. asteR Rotary Switch Position Functions REMOTE BLAST SWITCH - Optional: The Optional Remote Blast Switch can initiate the BLAST sequence in normal KEYLOCK FUNCTION: When locked allows the user to view operation, the same as the console BLAST switch.

  • Page 14: Calibration

    Calibration CALIBRATION SEQUENCE Once in calibration mode, you may change any one, all, or Entering Calibration Values none of the values, in any order, but it is very important to set MODE first. Mode Select defines the unit of To enter or change any of the system’s calibration values, measurement for all system calculations.
  • Page 15 “FLOW CAL” value to make it operate pressing “+” or “-” will change the TARGET properly with the RoadMaster™ console. This number is RATE by the amount printed on the white plastic tag attached to the flowmeter.

  • Page 16: Radar Or Gps Speed Sensor Calibration Table

    Calibration (cont.) Entering Calibration Values (cont.) TEST SPEED: SPEED CAL: Choose the value to be used for simulating This position is used to calibrate the speed speed for performing Pre-application System sensor for ac cu rate speed and dis tance measurement. checkout.

  • Page 17: Calibration Log Sheet

    Calibration (cont.) Calibration Log Sheet Serial No. ____________ Min Flow: Adjust Rate: Target Rate: Width Cal left center right (Section Width) Speed Cal: Mode Sel: Test Speed: Comments:...

  • Page 18: Special" Calibration

    “Special” Calibration If the Console is unlocked, the Warning LED will also turn on and any of the “Special” CALIBRATE values can be adjusted. Entering Calibration Values If the Console is locked, the Warning LED will not turn on and the “Special” CALIBRATE values can only be viewed and NOTE: UNITS (English or Metric) must be set in “Special”...

  • Page 19: Special" Calibration

    “Special” Calibration (cont.) Entering Calibration Values (cont.) Page One NOTE: Changing UNITS will load defaults, so they should always be changed first and then all other CALIBRATE and “SPECIAL” CALIBRATE values may be set. UNITS (English or Metric): BLAST TARGET RATE: Selecting the AREA position on page one (1) allows the user Selecting the RATE position on page one (1) to change the UNITS...

  • Page 20: Special" Calibration

    “Special” Calibration (cont.) Entering Calibration Values (cont.) Page Two MINIMUM ALARM SPEED: SET YEAR: Selecting the VOLUME Selecting the AREA position on page two (2) position on page two allows the YEAR to be AREA WIDTH VOLUME (2) allows adjustment of set from 07 to 99 for FLOW (1) (2) (3)

  • Page 21: Special" Calibration

    “Special” Calibration (cont.) Entering Calibration Values (cont.) Page Three MANUAL ENABLE: Selecting the VOLUME position on page three (3) allows the VOLUME FLOW user to turn the MANUAL (1) (2) (3) CONTROL ENABLE On or Off by using “+” or “-”...

  • Page 22: Operation

    Operation Illustration 8 Console Switches & Buttons Make sure your system is properly calibrated before beginning to apply product. We also recommend AUTO completion of the Pre Application System Checkout described on page 25 prior to beginning any operations. The R ™...

  • Page 23: Rotary Switch Positions

    Operation reduce the flow to a minimum (run Servo closed for 4 (cont.) seconds). “EStOP” will then display to notify the user of the Console Switches & Buttons Emergency Stop. The flow remains off (or reduced) and (cont.) AUTO control will remain disabled until the system goes SECTION SWITCHES into HOLD, power is cycled or CALIBRATE is entered.
  • Page 24 Operation (cont.) Console Switches & Buttons (cont.) RATE MODE Displays the Application Rate based on the selected MODE Displays Current Mode (Lane, Ag, Dust and Turf). Note: Turf (See Table below). mode is not available in Metric Units. SPEED Displays the ground speed in miles (kilometers) per hour. When the operator selects SPEED, the Current Velocity AUTO will be computed and displayed in 0.1 increments from 0...

  • Page 25: Resetting System Counters

    Operation (cont.) Display indicates that counter set #1 is selected Resetting System Counters The VOLUME, AREA, DISTANCE & SPEED data counters maintain a running count during operation regardless HOLD of the position of the rotary switch. When any of these counters reach their maximum capacity, or when you VOLUME AREA...

  • Page 26: Pre-Application System Checkout

    Operation (cont.) Pre-Application Sys tem Checkout Illustration 10 Before beginning actual application, perform the following “Pre-field” procedure to ensure that your valve settings, nozzle selection and desired speed range will allow the ™ to provide the required application control. asteR By performing all of the steps listed below, you set up your CALHOLD system to allow the R...

  • Page 27: Troubleshooting

    Troubleshooting Messages/Warnings Average Speed (for selected Data Set) is being displayed for 2 seconds. Indicates memory fault. Cycling power will not clear the bad CAL message, it can only cleared by entering Calibration or “Special Calibration modes, checking and/or changing settings and exiting to save settings.

  • Page 28: Console Appears Dead

    However, if you do encounter a problem that appears to be the flowmeter. related to equipment failure, DO NOT OPEN THE CONSOLE. Your system is protected by a warranty, and Micro-Trak • Check to see that a FLOW CAL number has been Systems, Inc.

  • Page 29: Checking Individual Components

    Troubleshooting HARNESS (cont) The harness can be checked using an ohm me ter or Checking Individual Components continuity tester. The main wiring diagram shows the pin- out of all connectors. See page 8 for wiring diagram. CONSOLE INPUTS MAGNETIC HALL-EFFECT SPEED AND FLOW SENSORS If there is no response from any of the following tests, refer Caution: Improper connection or voltage could damage the to the main wiring diagram to locate the next connector in...

  • Page 30: Plumbing Guidelines

    Plumbing Guidelines GENERAL In order for your sprayer to function properly, it must be correctly plumbed. Avoid pressure drops wherever possible. All hoses, valves and fittings (especially elbows) can cause undesirable pressure losses. Follow these guidelines: • Keep hoses as large as practical •...

  • Page 31: Appendices

    Appendices...

  • Page 32: Appendix A: Optional Speed Sensor Mounting Installation

    • Mounting “L” bracket magnets required (always an even number) - The magnets • Magnets provided by Micro-Trak are marked with a punched dashed • Cable ties line on the SOUTH pole side of the magnet. See Illustration 12A. Illustration 12A...
  • Page 33 Appendix A (cont.) Illustration 13 Attaching the Speed Sensor Sensor assembly must not be mounted more than 45° from perpendicular The magnets are attached to a wheel hub or drive shaft and the speed sensor is mounted directly over the magnet. When the wheel or drive shaft begins turning, a speed Bracket must be rigidly...
  • Page 34 • Turn one locking nut onto threaded sensor and in sert the shaft is turned. The magnets provided by Micro-Trak are sensor into large hole selected on mount ing brack et. marked with a punched dashed line on the SOUTH pole side Turn on remaining locking nut.

  • Page 35: Appendix B: Calibrating If Using A Magnetic Speed Sensor

    Appendix B Calibrating if Using a Magnetic Speed Sensor Determining the SPEED CAL Illustration 14 For the console to calculate the correct speed and measure distance accurately, the circumference of the sensor-equipped wheel must be entered. Determine the circumference of the sensor-mounted wheel to the nearest tenth of an inch (tenth of a centimeter) with the fol low ing method: METHOD...

  • Page 36: Appendix C: Fine Tuning Speed/Distance Calibration Value

    Appendix C Fine Tuning Speed/Distance Calibration Val ue This procedure is used to verify the Speed/Distance 5. When the display shows distance (“CAL” is flashing), ver- calibration. In order to achieve accurate measurements, i fy wheth er the number displayed is the ex act dis tance each step in this fine tuning procedure should be you drove (with in +/- 1 - 2 %).

  • Page 37: Appendix D: Fine Tuning Flowmeter Calibration Value

    Appendix D Fine Tuning Flowmeter Calibration Val ue This procedure is used to verify and fine-tune the flowmeter 14. Use the “+” or “-” button to adjust the value to match the calibration. Every flowmeter is calibrated with water at the actual amount of water collected.

  • Page 38: Appendix E: Flowmeter Cleaning

    The example flowmeter shown for this procedure is a Micro- try again. If is still does not spin freely, the shaft or bearings Trak FM270. These steps will also work for the Micro-Trak may have excessive wear. (Service may be necessary).

  • Page 39: Appendix F Radar "Y" Adapter Cables

    Appendix F Radar “Y” Adapter Cables In-Cab John Deere Metri-Pack Connector RADAR CONNECTOR SIGNAL PIN 8000/9000 Series DICKEY-john Ground Signal Common DICKEY-john Cannon Deutsch DICKEY-john P/N 14810 DICKEY-john Ford DICKEY-john Packard Metri-Pack In-Cab JD (8000 & 9000’s Magnavox & Phillips Packard DICKEY-john Radar Amp Connector Raven...

  • Page 40: Appendix G: Conversion Chart

    Appendix G Conversion Chart English to Metric Metric to English When You Know Multiple By To Find When You Know Multiple By To Find LINEAR MEASUREMENT LINEAR MEASUREMENT inches 25.4 millimeters millimeters .039 inches feet 0.305 meters meters 3.28 feet yards 0.914 meters...

  • Page 41: Appendix H: Data List For Data Logging On-The-Go

    Appendix H Data List for Data Logging On-The-Go Field No. No. Characters Parameter Value Description Send Prefix “D” (G/Lm, l/Lkm, G/A, G/T, l/h) x 10, (G/Yd 2, l/m 2 ) x 1000 Current Target Rate 0 to 99999 (G/Lm, l/Lkm, G/A, G/T, l/h) x 10, (G/Yd 2, l/m 2 ) x 1000 Actual Application Rate 0 to 99999 Speed 0 to 999...

  • Page 42: Appendix I: Totals Data List For Downloading Accumulated Data

    Appendix I Totals Data List for Downloading Accumulated Data Field No. No. Characters Parameters Value Description Send Prefix t (ASCII 74 16 ) T request response Vehicle Number 0 to 255 Vehicle Identification Number Date (of download) 01/01/06 to 12/31/99 Month/Date/Year Time (of download) 00:00 to 23:59...

  • Page 43: Appendix J Replacement Parts List

    ™ System Components and Optional Parts aster The following replacement parts are available from: Micro-Trak Systems, Inc. • 111 East LeRay Avenue • P. O. Box 99 Eagle Lake, MN 56024 • Toll-Free: 1-888-328-9613 SYSTEM COMPONENTS OPTIONAL FLOW CONTROL (SERVO) VALVES...
  • Page 44 MA N U FAC T U R ED IN THE U. S. A BY: 111 E. LeRay Avenue P. O. Box 99 Eagle Lake, MN 56024-0099 Toll-Free: 800-328-9613 Phone: 507-257-3600 • Fax: 507-257-3001 www.micro-trak.com • trakmail@microtrak.com © Copyright 2013 Micro-Trak Systems, Inc. • P/N 17544 Rev D • Printed in the U.S. A.

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