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Summary of Contents for MSG Equipment MS004 COM
- Page 1 2017.05.16 MSG MS004 COM TEST BENCH FOR DIAGNOSTICS OF ALTERNATORS, STARTERS AND VOLTAGE REGULATORS USER MANUAL...
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Page 2: Table Of Contents
User Manual - Test Bench MSG MS004 COM CONTENTS 1. DESCRIPTION ..............................2. TECHNICAL CHARACTERISTICS ........................3. RECEIPT AND INSPECTION ..........................4. TEST BENCH DESCRIPTION ..........................Mounting Face and Front Panel ......................4.2 Control Units .............................. 4.2.1 Display. Data Output ........................ -
Page 3: Description
User Manual - Test Bench MSG MS004 COM 1. DESCRIPTION MSG MS004 COM is a table multifunctional test bench. The equipment is used for quick and quality diagnostics of starters, alternators and voltage regulators without applying any additional measuring devices. -
Page 4: Technical Characteristics
User Manual - Test Bench MSG MS004 COM 2. TECHNICAL CHARACTERISTICS Fig. 1. MS004 COM Supply voltage, V 230±10% or 110±10% Supply type Single-phase Battery model (not concluded in the set) Bosch 0092S50010 or similar Battery charge 1 Уеs Battery charge 2... - Page 5 User Manual - Test Bench MSG MS004 COM V belt Belt type Poly-V belt Connection terminals COM (LIN, BSS), P-D, DFM, D+, RLO, C, SIG, F - Voltage - Alternating current - Constant current Read parameters - Drive rotation - COM voltage regulators: protocol, speed...
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Page 6: Receipt And Inspection
User Manual - Test Bench MSG MS004 COM 3. RECEIPT AND INSPECTION Check the set received. It must contain: • test bench • 2 cables for external battery connection (Fig. 19) • wires to connect an alternator, starter, voltage regulator to the bench sockets •... - Page 7 User Manual - Test Bench MSG MS004 COM Fig. 2. MS004 COM - Mounting face Fig 3. MS004 COM - Front panel...
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Page 8: Control Units
User Manual - Test Bench MSG MS004 COM Button 6 is specified as STOP. It is used for emergency deactivation of the bench. Button 7 is specified as ON/OFF. It is used for activation/deactivation of the bench. When button 6 is on, button 7 is out of operation. -
Page 9: Display. Data Output
User Manual - Test Bench MSG MS004 COM 4.2.1 Display. Data output Display Data Output when Testing an Alternator or Starter Display Indicators • VOLTAGE, DC: generation voltage indicator (alternator testing) or consuming voltage indicator (starter testing). • DFM,%: indicator of load on an alternator. - Page 10 User Manual - Test Bench MSG MS004 COM Fig. 5. Display data output when Fig. 6. Display data output when testing an alternator with D+ terminal testing an alternator or a starter with P-D terminal Fig. 7. Display data output when Fig.
- Page 11 User Manual - Test Bench MSG MS004 COM Fig. 9. Display data output when Fig. 10. Display data output when testing an alternator testing an alternator with COM (LIN, BSS) with SIG terminal terminal Fig. 11. Display data output when...
- Page 12 User Manual - Test Bench MSG MS004 COM Display Data Output when Testing a Voltage Regulator Display Indicators • VOLTAGE, DC: stabilizing voltage indicator of a voltage regulator. • DFM,%: indicator of load on a voltage regulator. • AMP, DC: indicator of constant current through winding of simulated rotor.
- Page 13 User Manual - Test Bench MSG MS004 COM Fig. 12. Display data output when Fig. 13. Display data output when testing a voltage regulator testing a voltage regulator with L/D+ terminal with P-D terminal Fig. 14. Display data output when Fig.
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Page 14: Buttons
User Manual - Test Bench MSG MS004 COM Fig. 16. Display data output when Fig. 17. Display data output when testing a voltage regulator testing a voltage regulator with SIG terminal with COM terminal 4.2.2 Buttons • Alternator & starter tester: activation/deactivation of testing mode of starters and alternators. -
Page 15: Terminals
User Manual - Test Bench MSG MS004 COM • START: activation/deactivation of positive potential through 50 socket to the terminal of starter solenoid. • Tighten chain: Button of chain tightening. The tightening is off automatically on sufficient fixing of a unit. -
Page 16: Adjustment Knobs
User Manual - Test Bench MSG MS004 COM 4.2.4 Adjustment Knobs • REGULATION GC: the knob to adjust generation voltage of an alternator or stabilizing voltage of a voltage regulator. It is used to connect a voltage regulator or alternator to GC socket. The set voltage parameters reset on short pressing. - Page 17 User Manual - Test Bench MSG MS004 COM Fig. 18. MS004COM - Inserted battery with connected terminals Fig. 19. MS004COM - Power cables to connect the additional battery (battery 2)
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Page 18: Step-By-Step Instruction
User Manual - Test Bench MSG MS004 COM Fig. 20. MS004COM - Terminals for power cables to connect the external battery WARNING! Use battery 1 of a specified model only. WARNING! Observe polarity of the terminal posts, otherwise, it may cause failure of the test bench. - Page 19 User Manual - Test Bench MSG MS004 COM • Fix the unit on the mounting face (by pressing the button Tighten chain on the control panel). Tightening will stop automatically. • Release the belt to the required length (by pressing the button Belt release), latch the belt over an alternator pulley.
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Page 20: Starter Testing
User Manual - Test Bench MSG MS004 COM • Disconnect the wires from an alternator. • Release the drive belt. • Release the fixing chain. • Remove an alternator from the mounting face. 6.2 Starter Testing • Install a starter on the mounting face. -
Page 21: Test Certificate
7. TEST CERTIFICATE Test Bench MSG MS004 COM for diagnostics of starters, alternators and voltage regulators meets technical requirements of Directive 2014/30/EU - Electromagnetic Compatibility (EMC) EN Directive 2014/35/EU - Low voltage (LVD) Directive 2006/42/EC - Machinery (MD) and is qualified for exploitation. -
Page 22: Appendix 1
User Manual - Test Bench MSG MS004 COM APPENDIX 1 Connection Terminals of Alternators Symbols Functional purpose Connection Battery (+) (Ignition) Input for starting ignition Alternator Sense Battery Voltage Sense (Sense) Input for voltage comparison at control point Battery (-) - Page 23 User Manual - Test Bench MSG MS004 COM (Regulated Voltage Control) Similar to SIG, but voltage change ranges RVC(L) from 11.0 V to 15.5 V. Control signal is sent to L terminal (Communication) Voltage regulator input to control engine operation block. Japanese cars...
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Page 24: Appendix 2
User Manual - Test Bench MSG MS004 COM APPENDIX 2 Sockets of Alternators Bosch Denso... - Page 25 User Manual - Test Bench MSG MS004 COM Ford/Lucas Hitachi Magneti Marelli Mitsubishi...
- Page 26 User Manual - Test Bench MSG MS004 COM Delco Remy Valeo...
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Page 27: Appendix 3
User Manual - Test Bench MSG MS004 COM APPENDIX 3 Connection of Voltage Regulators to the Test Bench... - Page 28 User Manual - Test Bench MSG MS004 COM...
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