Siemens SENTRON 3KC0 Manual
  1. Manuals
  2. Brands
  3. Siemens Manuals
  4. Switch
  5. SENTRON 3KC0
  6. Manual
Siemens SENTRON 3KC0 Manual

Siemens SENTRON 3KC0 Manual

Transfer switching equipment and load transfer switches manual transfer switching equipment
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Siemens SENTRON 3KC0

Summary of Contents for Siemens SENTRON 3KC0

  • Page 3: Manual, 09/2018, L1V30368969105

    ___________________ Introduction ___________________ General information ___________________ SENTRON Product information ___________________ Functions Transfer switching equipment and load transfer switches ___________________ Mounting 3KC0 manual transfer switching equipment ___________________ Connection Manual ___________________ Operation ___________________ Accessories ___________________ Service and maintenance ___________________ Technical data ___________________ Dimension drawings ___________________ Appendix...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Table of contents Introduction ..............................7 Purpose of this manual ......................7 Target groups and required basic knowledge ................7 Used symbols ........................... 8 General information ........................... 9 Standards ..........................9 Certification ..........................9 Product information ..........................11 Product description ......................... 11 3.1.1 Design .............................
  • Page 6 Table of contents 6.2.4 Connecting transfer switching equipment sizes 1 and 2 ............39 6.2.4.1 Connecting a bridging bar to sizes 1 and 2 ................39 6.2.4.2 Connecting transfer switching equipment sizes 1 and 2 to the circuit ........41 6.2.5 Connecting the terminals for sizes 3, 4 and 5 ................
  • Page 7 Table of contents 8.8.2 Direct operating mechanism for sizes 3, 4 and 5 ..............100 8.8.2.1 Mounting the direct operating mechanism on sizes 3, 4 and 5 ..........101 8.8.2.2 Removing the direct operating mechanism from sizes 3, 4 and 5 ........103 8.8.3 Padlocking mode for direct operating mechanism ..............

  • Page 9: Introduction

    A general knowledge of low-voltage power distribution is required to understand this manual. Scale The diagrams are not shown in the original size (1:1 scale). Technical Support You can find further support on the Internet (https://www.siemens.com/lowvoltage/technical- support). 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 10: Used Symbols

    Introduction 1.3 Used symbols Applicable documents You can find more information on the Internet via the following link: 3KC0 manual transfer switching equipment (https://support.industry.siemens.com/cs/products?mfn=ps&lc=en-US) Used symbols Symbol Meaning Symbol Meaning Pliers Hexagon socket wrench Not OK Cross-tip screwdriver PZ Lock...

  • Page 11: General Information

    Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 1: General requirements Certification You can find the current certificates for this product in the Siemens Industrial Online Support (https://support.industry.siemens.com/cs/ww/en/ps/cert). 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 13: Product Information

    Product information Product description 3.1.1 Design Sizes 1 and 2 ① ⑥ Box terminals for connection of Switching unit source I ② ⑦ Plug-in assembly for rotary operating Switch position indicator mechanism ③ ⑧ Safety locking mechanism for connecting Fixing bolt the cables in the box terminal ④...

  • Page 14: Current Ratings

    Product information 3.1 Product description Sizes 3, 4 and 5 ① ⑥ Switching unit Plug-in assembly for rotary operating mechanism ② ⑦ Connecting terminals of source II Cover ③ Connecting terminals of source I Switch I ④ Plug-in assembly for terminal co- Switch II vers/phase barriers ⑤...
  • Page 15 Product information 3.1 Product description Size Rated current (A) 16 … 63 80 … 160 200 … 400 500 … 800 1000 … 1600 Type of mounting Floor mounting (wall mount- ✓* ✓* ✓ ✓ ✓ ing) DIN rail mounting ✓...

  • Page 16: Product Family

    Product information 3.2 Product family 3-pole 4-pole Current rating (A) Size 4 • • • Size 5 1000 • 1250 • 1600 • Product family 3.2.1 The 3KC0 transfer switching equipment is used in power supply networks for load transfers between the normal power source and an alternative power source with an interrupted supply at current ratings up to 1600 A.

  • Page 17: Applications

    Product information 3.2 Product family ● Lockable handle ● Floor mounting or DIN rail mounting (up to 160 A) 3.2.3 Applications Application areas The 3KC0 transfer switching equipment can be used in residential/non-residential, industrial and infrastructure applications. Non-residential/residential ● Safety devices in high buildings ●...

  • Page 18: Structure Of The Article Numbers

    Product information 3.2 Product family 3.2.4 Structure of the article numbers Article numbers for transfer switching equipment Serial Description Value Explanation ① Number of poles 3-pole • 4-pole • ② Rated current 16 A • 32 A • 63 A •...
  • Page 19 Product information 3.2 Product family Serial Description Value Explanation 1600 A • ③ Connection type Flat terminal • Box terminal • ④ Size Size 1 • Size 2 • Size 3 • Size 4 • Size 5 • Article numbers for accessories Serial Description Value...

  • Page 21: Functions

    Functions Function The 3KC0 transfer switching equipment is used in power supply networks for load transfers between the normal power source and an alternative power source with an interrupted supply at current ratings up to 1600 A. Switchovers are performed manually. The 3KC0 can be used for switching between two main sources, one main source and one generator, or between two generators.

  • Page 23: Mounting

    Mounting Clearances for mounting Sizes 1 and 2 A (mm) B (mm) C (mm) D (mm) E (mm) Size 1 Size 2 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...
  • Page 24 Mounting 5.1 Clearances for mounting Sizes 3, 4 and 5 without phase barriers A (mm) B (mm) C (mm) D (mm) E (mm) G (mm) 3KC0.36 / 38 / 40 / 3KC0.44 / 46 /48 3KC0.50 / 52 / 54 36.5 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...
  • Page 25 Mounting 5.1 Clearances for mounting Sizes 3, 4 and 5 with phase barriers A (mm) B (mm) C (mm) D (mm) E (mm) G (mm) 3KC0.36 / 38 / 40 / 16.5 44.5 3KC0.44 / 46 /48 23.5 3KC0.50 / 52 / 54 36.5 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 26: Mounting Positions

    Mounting 5.2 Mounting positions Mounting positions 5.2.1 Mounting position for sizes 1 and 2 5.2.2 Mounting position for sizes 3, 4 and 5 Note Overhead mounting is not permitted for sizes 3, 4 and 5. Some applications require the use of phase barriers. You can find more information in chapter Phase barriers (Page 105).

  • Page 27: Mounting The 3Kc0 Transfer Switching Equipment

    Mounting 5.3 Mounting the 3KC0 transfer switching equipment Mounting the 3KC0 transfer switching equipment Note If you need one of the following accessories, you must fit the accessory before you mount the transfer switching equipment: • Floor mounting for sizes 1 and 2 Assembly kit for floor mounting You can find more information in chapter Component overview for sizes 1 and 2 (Page 56).

  • Page 28: Removal From Din Rail For Sizes 1 And 2

    Mounting 5.3 Mounting the 3KC0 transfer switching equipment Procedure 1. Insert the transfer switching equipment with the plug-in assembly on the DIN rail from above. 2. Push the transfer switching equipment back until the plug-in assembly audibly locks into place on the underside. 5.3.2 Removal from DIN rail for sizes 1 and 2 Overview...

  • Page 29: Floor Mounting For Sizes 1 And 2

    Mounting 5.3 Mounting the 3KC0 transfer switching equipment 5.3.3 Floor mounting for sizes 1 and 2 Overview A 3KC9120-1 assembly kit for floor mounting is needed for floor mounting. You can find more information in chapter Component overview for sizes 1 and 2 (Page 56). Note The assembly kit for floor mounting including the mounting bracket are not included in the scope of supply.
  • Page 30 Mounting 5.3 Mounting the 3KC0 transfer switching equipment Clearances for mounting Size 1 Size 2 46.5 4.5 (suitable for M4 bolts) Note The clearances change when auxiliary switch modules and additional poles are used. You can find more information in chapter Component overview for sizes 1 and 2 (Page 56). See also chapter Component overview for sizes 1 and 2 (Page 56).

  • Page 31: Floor Mounting For Sizes 3, 4 And 5

    Mounting 5.3 Mounting the 3KC0 transfer switching equipment 5.3.4 Floor mounting for sizes 3, 4 and 5 Note Some applications require the use of phase barriers. You can find more information in chapter Phase barriers (Page 105). Overview Size Tightening torque Width across flats for Bolt size (Nm)

  • Page 32: Affixing Labels

    Mounting 5.4 Affixing labels Clearances for mounting Size 156.5 12.5 Affixing labels Overview 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...
  • Page 33 Mounting 5.4 Affixing labels Note Any label in the appropriate size can be used as an alternative to the labels offered by Siemens. Label sizes Suitable for transfer switching equipment in size Max. label size (mm x mm) 1, 2 6.8 x 4.3...

  • Page 35: Connection

    Connection Network types and applications You can connect the 3KC0 transfer switching equipment to various network types. It can be used in the following networks: ● Single-phase network with neutral conductor (1PH + N) ● Three-phase 3-wire network without neutral conductor (3PH) ●...
  • Page 36 Connection 6.1 Network types and applications Circuit diagram of 3KC0 as three-phase 4-wire network with three phases with neutral conductor (3PH + N) Circuit diagram of 3KC0 as three-phase 4-wire network with three phases without neutral conductor (3PH) 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 37: Load Transfer Switches

    Connection 6.1 Network types and applications Circuit diagram of 3KC0 as single-phase network with neutral conductor (1PH + N) 6.1.2 Load transfer switches If the 3KC0 is used as a load transfer switch, switching is performed between two loads (in compliance with IEC 60947-3).
  • Page 38 Connection 6.1 Network types and applications Circuit diagram of 3KC0 as three-phase 4-wire network with three phases without neutral conductor (3PH) Circuit diagram of 3KC0 as single-phase network with neutral conductor (1PH + N) 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 39: Connecting To The Circuit

    Connection 6.2 Connecting to the circuit Connecting to the circuit This chapter describes options for connecting the 3KC0 transfer switching equipment to the circuit. NOTICE System damage! System damage is possible if the equipment is not installed properly. • Connect the two power supply systems with phase equality. •...

  • Page 40: Connecting The Terminals For Sizes 1 And 2

    Connection 6.2 Connecting to the circuit 6.2.3 Connecting the terminals for sizes 1 and 2 Connect the circuit to the 3KC0 transfer switching equipment sizes 1 and 2 using box terminals. The box terminals of the transfer switching equipment have two openings. Upper opening of box terminal Use the upper opening of the box terminal exclusively for the primary circuit.

  • Page 41: Connecting Transfer Switching Equipment Sizes 1 And 2

    Connection 6.2 Connecting to the circuit 6.2.4 Connecting transfer switching equipment sizes 1 and 2 To connect the 3KC0 transfer switching equipment properly, you must first mount the bridging bar accessory. The steps listed below describe the mounting of the bridging bar and the connection to the power supply system.
  • Page 42 Connection 6.2 Connecting to the circuit Procedure 1. Push the protective covers back so that the openings are exposed. 2. Ensure that the orientation of the bridging bar is correct. 3. Push the bridging bar into the lower openings of the box terminals. 4.

  • Page 43: Connecting Transfer Switching Equipment Sizes 1 And 2 To The Circuit

    Connection 6.2 Connecting to the circuit 6.2.4.2 Connecting transfer switching equipment sizes 1 and 2 to the circuit WARNING Hazardous voltage! Ensure there is no live voltage before connecting the transfer switching equipment to the circuit. NOTICE System damage if equipment is not installed properly! Connect the power supply systems with phase equality.
  • Page 44 Connection 6.2 Connecting to the circuit Procedure 1. Push the protective covers back so that the openings are exposed. 2. If a flat cable is used: Insert the cables into the lower openings of the box terminal. If a round cable is used: Insert the cables into the upper openings of the box terminal. 3.
  • Page 45 Connection 6.2 Connecting to the circuit Connecting the conductor to the box terminals See the table below for the requirements of the supply lines needed for the connection: Size 1 Size 2 1 x 1 … 16 mm 1 x 2.5 … 16 mm 14 mm 18 mm 1 x 6 …...

  • Page 46: Connecting The Terminals For Sizes 3, 4 And 5

    Connection 6.2 Connecting to the circuit 6.2.5 Connecting the terminals for sizes 3, 4 and 5 Flat terminal Since the 3KC0 transfer switching equipment has flat terminals, you can connect it to the power supply system using cable lugs or busbars. Dimensions for busbar holes Size of transfer A (mm)
  • Page 47 Connection 6.2 Connecting to the circuit If you use the 3KC0 transfer switching equipment for switching between two sources (in compliance with IEC 60947-6-1), you must mount the bridging bars on the load side. If you use the 3KC0 transfer switching equipment as a load transfer switch for switching between two loads (in compliance with IEC 60947-3), you must mount the bridging bars on the line side.
  • Page 48 Connection 6.2 Connecting to the circuit 1. Position the bridging bar on the connecting terminal. Size Tightening torque Width across flats for wrench (Nm) (mm) 30 … 44 50 … 75 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...
  • Page 49 Connection 6.2 Connecting to the circuit 2. Position the first cable lug or first busbar at the connecting terminal. 3. Insert the first bolt from the center through the connecting terminal, the bridging bar and the cable lug or busbar. 4.

  • Page 50: Connecting Transfer Switching Equipment Sizes 3, 4 And 5 To The Circuit

    Connection 6.2 Connecting to the circuit 6.2.6.2 Connecting transfer switching equipment sizes 3, 4 and 5 to the circuit WARNING Hazardous voltage! Ensure there is no live voltage before connecting the transfer switching equipment to the circuit. NOTICE System damage if equipment is not installed properly! Connect the power supply systems with phase equality.
  • Page 51 Connection 6.2 Connecting to the circuit Procedure for sizes 3 and 4 WARNING Hazardous voltage! All bolts must have the correct orientation: The nuts must be positioned on the outside of the transfer switching equipment. Mount the cable lugs or busbars: 1.
  • Page 52 Connection 6.2 Connecting to the circuit WARNING Hazardous voltage! If only one bolt per connecting terminal is used for mounting, you must fit this bolt in the same position on every connecting terminal (either on the top or on the bottom). 1.

  • Page 53: Operation

    Operation You can either operate the 3KC0 manual transfer switching equipment using a handle for direct operating mechanism directly on the switch or using a door-coupling rotary operating mechanism outside the cabinet. Switching is between positions I, 0 and II in each case: Operating mechanism Switch I Switch II...
  • Page 54 Operation 7.1 Operating transfer switching equipment sizes 1 and 2 Procedure Turn the handle by 90° in the clockwise or counter-clockwise direction to switch to one of the two sources. 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 55: Operating Transfer Switching Equipment Sizes 3, 4 And 5

    Operation 7.2 Operating transfer switching equipment sizes 3, 4 and 5 Operating transfer switching equipment sizes 3, 4 and 5 Switch I is at the rear and switch II is at the front with transfer switching equipment sizes 3, 4 and 5.

  • Page 57: Accessories

    Accessories WARNING Hazardous voltage! Ensure there is no live voltage before mounting an accessory. 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 58: Component Overview For Sizes 1 And 2

    Accessories 8.1 Component overview for sizes 1 and 2 Component overview for sizes 1 and 2 ① ⑤ 3KC0 manual transfer switching equipment Auxiliary switch module ② ⑥ Assembly kit for floor mounting Auxiliary switches ③ ⑦ Bridging bar Door-coupling rotary operating mechanism ④...

  • Page 59: Component Overview For Sizes 3, 4 And 5

    Accessories 8.2 Component overview for sizes 3, 4 and 5 Component overview for sizes 3, 4 and 5 ① ⑥ 3KC0 manual transfer switching equipment Bridging bar ② ⑦ Phase barriers Door-coupling rotary operating mechanism ③ ⑧ Terminal cover, short Direct operating mechanism ④...

  • Page 60: Assembly Kit For Floor Mounting For Sizes 1 And 2

    Accessories 8.3 Assembly kit for floor mounting for sizes 1 and 2 Assembly kit for floor mounting for sizes 1 and 2 If you wish to mount the transfer switching equipment size 1 and 2 on the floor or on the wall, you must use the assembly kit for floor mounting.
  • Page 61 Accessories 8.4 Bridging bars If you use the 3KC0 transfer switching equipment as a load transfer switch for switching between two loads (in compliance with IEC 60947-3), you must mount a bridging bar on the line side. Bridging bar for sizes 1 and 2 with box termi- Bridging bar for sizes 1 and 2 with box termi- nals, 3-pole nals, 4-pole...
  • Page 62 Accessories 8.4 Bridging bars Sizes 1 and 2 With transfer switching equipment sizes 1 and 2, you only need to order one bridging bar, as indicated in the table below. Suitable for trans- Suitable for trans- Position on trans- Article number Required fer switching fer switching...

  • Page 63: Additional Poles For Sizes 1 And 2

    Accessories 8.5 Additional poles for sizes 1 and 2 Additional poles for sizes 1 and 2 Function The additionally switchable pole for transfer switching equipment sizes 1 and 2 with box terminals has the same function as the permanently mounted poles of the 3KC0. The additional pole extends a 3-pole 3KC0 to a 4-pole 3KC0.

  • Page 64: Mounting Additional Poles For Sizes 1 And 2

    Accessories 8.5 Additional poles for sizes 1 and 2 8.5.1 Mounting additional poles for sizes 1 and 2 Mounting position 3-pole transfer switching equipment ① 4th pole ② Auxiliary switches 4-pole transfer switching equipment ② Auxiliary switches Procedure Note • It is not necessary to fit an additional switchable pole in the case of 4-pole transfer switching equipment.
  • Page 65 Accessories 8.5 Additional poles for sizes 1 and 2 1. Remove the side cover of the 3KC0 on the side of the switch on which the additional module is to be mounted. The removed bolts are no longer needed. 2. Rotate the shaft of the additional pole or auxiliary switch module to the correct position. Ensure that the pre-inscribed marks are aligned.

  • Page 66: Auxiliary Switches And Auxiliary Switch Modules

    Accessories 8.6 Auxiliary switches and auxiliary switch modules 4. If you wish to mount an additional pole and an auxiliary switch module on the same side, attach the auxiliary switch module exactly as described in points 2 and 3. 5. Bolt each side panel tight using 2 bolts (included in the scope of supply of the accessory). Note Two sets of bolts are included in the scope of supply of the accessories: •...
  • Page 67 Accessories 8.6 Auxiliary switches and auxiliary switch modules Contacts Here are the contacts of the auxiliary switches for transfer switching equipment sizes 1 and Switching time You can choose different switching times for the auxiliary switches based on the mounting position: ●...
  • Page 68 Accessories 8.6 Auxiliary switches and auxiliary switch modules Auxiliary switch module for sizes 1 and 2 The optionally available auxiliary switch modules are listed in the table below. Suitable for transfer Suitable for transfer Position on transfer Article number switching equipment in switching equipment switching equipment size...

  • Page 69: Mounting Auxiliary Switches On Sizes 1 And 2

    Accessories 8.6 Auxiliary switches and auxiliary switch modules Function Article number 2 contacts: 2 NC contacts 3SU1400-1AA10-1EA0 3SU1400-1AA10-1PA0 With gold-plated contacts • 2 contacts: 2 NO contacts 3SU1400-1AA10-1DA0 3SU1400-1AA10-1NA0 With gold-plated contacts • 8.6.1 Mounting auxiliary switches on sizes 1 and 2 Size 1 and 2 use microswitches as auxiliary switches with a changeover contact (NO contact and NC contact) which are plugged into an auxiliary switch module.

  • Page 70: Removing Auxiliary Switches From Sizes 1 And 2

    Accessories 8.6 Auxiliary switches and auxiliary switch modules 8.6.2 Removing auxiliary switches from sizes 1 and 2 Procedure 1. Loosen the locking mechanism on the auxiliary switch module using a screwdriver. 2. Pull out the auxiliary switch. 8.6.3 Mounting auxiliary switches on sizes 3, 4 and 5 Procedure Note Transfer switching equipment sizes 3, 4 and 5 use the auxiliary switches of the 3SU1 series.
  • Page 71 Accessories 8.6 Auxiliary switches and auxiliary switch modules Mounting positions and switching behavior ● Auxiliary switches mounted at position 1 or at contact number 1 or 5 function as leading switch-off auxiliary switches. ● Auxiliary switches which are mounted at position 2 or at contact numbers 2 / 6, 3 / 7 and 4 / 8 (position 4 / 8 only with sizes 4 and 5) operate simultaneously with the main switch.
  • Page 72 Accessories 8.6 Auxiliary switches and auxiliary switch modules Sizes 4 and 5 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 73: Removing Auxiliary Switches From Sizes 3, 4 And 5

    Accessories 8.6 Auxiliary switches and auxiliary switch modules 8.6.4 Removing auxiliary switches from sizes 3, 4 and 5 Procedure 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 74: Door-Coupling Rotary Operating Mechanism Of The 8Ud1 Series

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Door-coupling rotary operating mechanism of the 8UD1 series The door-coupling rotary operating mechanism can be used to operate the switch disconnector from outside the cabinet door. 8UD1 series The modern design of the handles is identical to that of the 3KD, 3KF switch disconnectors and the 3VA molded case circuit breakers.

  • Page 75: Component Overview

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.1 Component overview ① ④ Handle (including front cover, seal and Coupling driver without tolerance compen- bolts for fixing to the front door) sation ② ⑤ Inscription label Extension shaft ③...

  • Page 76: Types Of Delivery And Versions

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.2 Types of delivery and versions The 8UD1 is available as a complete unit ready for installation. It includes a handle, a coupling driver with tolerance compensation and a 300 mm long extension shaft. All components are also available separately, e.g.: ●...
  • Page 77 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Size of transfer switch- A (mm) B (mm) C (mm) ing equipment 1, 2 ∅ 30 ∅ 4.5 3, 4, 5 ∅ 65 ∅ 5.5 Note Shaft positioning You can find the assignment of the center hole in the cabinet door (shaft) to the position of the 3KC0 transfer switching equipment in the cabinet in the dimension drawings of the 3KC0.

  • Page 78: Mounting The Handle On The Cabinet Door

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series The clearance between the center hole in the cabinet door (shaft) and the hinge of the cabinet door must be at least 80 mm. 8.7.3.2 Mounting the handle on the cabinet door Procedure Note The following modifications on the handle can only be carried out when the handle has not...

  • Page 79: Calculating Shaft Length And Cutting Shaft To Size

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Size of transfer switching Cross-tip screwdriver Tightening torque (Nm) equipment 1, 2 1.1 ... 1.3 3, 4, 5 2.1 ... 2.4 8.7.3.3 Calculating shaft length and cutting shaft to size Procedure Without tolerance compensation Size of 3KC0...
  • Page 80 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Size of 3KC0 A (mm min) A (mm max) B (mm) C (mm) 261.1 471.6 232.6 340.0 522.5 311.5 With tolerance compensation Size of 3KC0 A (mm min) A (mm max) B (mm) C (mm) 1, 2...

  • Page 81: Attaching The Door-Coupling Driver To The Shaft

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.3.4 Attaching the door-coupling driver to the shaft Procedure NOTICE Risk of damage to the device! If you pull at the door with a force of 800 N or more when door padlocking is activated, you can irreparably damage the mechanism.
  • Page 82 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 3. Insert the shaft into the 3KC0 until it engages. 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...
  • Page 83 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 4. Fix the shaft to the door-coupling driver using a bolt. Size of 3KC0 Tightening torque (Nm) Screwdriver (mm) 1, 2 0.8 … 1.0 1.5 ... 2.0 4.0 ... 4.5 7.0 ...
  • Page 84 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Closing the cabinet door ① Coupling head deflected slightly downwards – cabinet door can be closed. ② Coupling head deflected downwards by too much – cabinet door cannot be closed. ③...

  • Page 85: Function And Operation

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.4 Function and operation 8.7.4.1 Door padlocking Overview of door padlocking NOTICE Material damage Risk of damage to the device. When deactivating door padlocking, ensure that the 8UD1 handle and the 3KC0 switch are in the same position (both ON or OFF) before you close the cabinet door.
  • Page 86 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series The padlocking of the door-coupling rotary operating mechanism locks the door as soon as it is turned to the ON position (I or II). NOTICE Material damage Risk of damage to the device. If a force of at least 800 N pulls at the door when door padlocking is activated, the operating mechanism can be irreparably damaged.
  • Page 87 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Overriding door padlocking Door padlocking can be overridden by a deliberate action. The door can also be opened if the operating mechanism is in the ON position (I or II), e.g. for service purposes. Procedure 1.
  • Page 88 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Deactivating door padlocking Door padlocking can also be permanently deactivated. To deactivate door padlocking, the lever on the rear of the front cover of the 8UD1 must be turned to the vertical position using a (2.5 mm) slotted screwdriver. ①...

  • Page 89: Tolerance Compensation

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.4.2 Tolerance compensation Door-coupling rotary operating mechanisms are supplied as standard with tolerance compensation. This device compensates potential minor offsets between the rotary switch of the cabinet door and the shaft of the door-coupling rotary operating mechanism. ①...

  • Page 90: Padlocking

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.4.3 Padlocking Padlocking in position 0 (OFF) You can lock the 8UD1 in position 0 using a padlock. When the handle is locked, you can neither switch the 3KC0 nor open the cabinet door. You cannot override padlocking with one padlock.
  • Page 91 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Procedure 1. Turn the handle to position 0 (OFF). 2. Loosen the bolts on the rear of the cover. 3. Pull the handle off the cover. 4. Nip out the plastic part shown in the diagram using pliers. 5.

  • Page 92: Assigning The Switch Position Between The 8Ud1 Handle And 3Kc0

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 6. Retighten the loosened bolts. Size of transfer switching equipment Tightening torque (Nm) 1, 2 1.0 … 1.2 3, 4, 5 2.0 … 2.5 7. Check whether the direct operating mechanism can be locked in position I or II using a padlock before you mount the direct operating mechanism on the cabinet door.
  • Page 93 Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 94: Accessories For The 8Ud1 Series

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Adjust the tongue and groove connection on the coupling driver 1. Remove the bolt from the direct operating mechanism (press against it from the inside). Use a tool, such as a screwdriver. 2.

  • Page 95: Coupling Drivers

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series Suitable for Handle length Suitable for Version Article number (mm) transfer switching shafts equipment (mm x mm) in size 140.0 10.0 x 10.0 Gray 8UD1851-3AE01 Red/Yellow 8UD1851-3AE05 200.0 12.0 x 12.0 Gray 8UD1861-4AE01 Red/Yellow...

  • Page 96: Extension Shafts

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8UD1900-2HA00 8UD1900-2GA00 8.7.5.3 Extension shafts The extension shafts are available in 300 mm and 600 mm lengths. A shaft coupling can be used to extend a shaft. Suitable for Suitable for Length Article number transfer switching...

  • Page 97: Shaft Coupling

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.5.4 Shaft coupling The shaft coupling is used if the shaft length of 300/600 mm is not sufficient and needs to be extended. For 3KC0 sizes 1 to 4 Size of 3KC0 Tightening torque Width across flats for wrench...

  • Page 98: Shaft Jack For 3Kc0 Sizes 1 And 2

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.5.5 Shaft jack for 3KC0 sizes 1 and 2 The shaft jack with article number 8UD1900-0FA00 is used if the coupling head is deflected too much and the cabinet door cannot therefore be closed due to the mechanical collision between the coupling head and the 8UD1 handle.

  • Page 99: Inscription Label

    Accessories 8.7 Door-coupling rotary operating mechanism of the 8UD1 series 8.7.5.6 Inscription label The inscription label with article number 3VA9087-0SX10 can be used for labeling directly at the front on the 8UD1 handle. The inscription area is 44.5 x 14.5 mm. Mounting Remove the knockout on the rear panel of the front cover of the 8UD1.

  • Page 100: Direct Operating Mechanism

    Accessories 8.8 Direct operating mechanism Direct operating mechanism 8.8.1 Direct operating mechanism for sizes 1 and 2 Overview Direct operating mechanism for sizes 1 and 2, Direct operating mechanism for size 1 only, standard version flat version Gray Gray 3KC9201-3 3KC9101-4 Note The flat version of the direct operating mechanism is especially designed for distribution...

  • Page 101: Mounting The Direct Operating Mechanism On Sizes 1 And 2

    Accessories 8.8 Direct operating mechanism 8.8.1.1 Mounting the direct operating mechanism on sizes 1 and 2 Procedure 1. Ensure that the 3KC0 is in position 0. 2. Loosen the bolt until the recess is completely free. 3. Attach the handle. 4.

  • Page 102: Removing The Direct Operating Mechanism From Sizes 1 And 2

    Accessories 8.8 Direct operating mechanism 8.8.1.2 Removing the direct operating mechanism from sizes 1 and 2 Procedure 1. Ensure that the 3KC0 is in position 0. 2. Loosen the bolts using a wrench. 3. Pull out the handle. 8.8.2 Direct operating mechanism for sizes 3, 4 and 5 Overview Direct operating mechanism Direct operating mechanism...
  • Page 103 Accessories 8.8 Direct operating mechanism Gray Red/Yellow Size 3: 3KC9301-1 Size 3: 3KC9301-2 Size 4: 3KC9401-1 Size 4: 3KC9401-2 Size 5: 3KC9501-1 Size 5: 3KC9501-2 8.8.2.1 Mounting the direct operating mechanism on sizes 3, 4 and 5 WARNING Danger of death! If you are using a direct operating mechanism, you must mount terminal covers or a shrouding cover.
  • Page 104 Accessories 8.8 Direct operating mechanism Procedure 1. Remove the cover using a screwdriver. The cover is not needed for operation with the direct operating mechanism. 2. Mount the handle with the direct operating mechanism attached on the transfer switching equipment. 3.

  • Page 105: Removing The Direct Operating Mechanism From Sizes 3, 4 And 5

    Accessories 8.8 Direct operating mechanism 8.8.2.2 Removing the direct operating mechanism from sizes 3, 4 and 5 Procedure Note It is only possible to remove the handle in position 0. 1. Ensure that the handle is in position 0. 2. Loosen the bolts. 3.

  • Page 106: Padlocking Mode Of Direct Operating Mechanism For Sizes 1 And 2

    Accessories 8.8 Direct operating mechanism 8.8.3.1 Padlocking mode of direct operating mechanism for sizes 1 and 2 Standard version Flat version 8.8.3.2 Padlocking mode of direct operating mechanism for size 3 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 107: Padlocking Mode Of Direct Operating Mechanism For Sizes 4 And 5

    Accessories 8.9 Phase barriers 8.8.3.3 Padlocking mode of direct operating mechanism for sizes 4 and 5 Phase barriers Function Phase barriers are used for safe insulation between the connecting terminals. They are available for current ratings 200 A to 1600 A. WARNING Danger of death! For the following applications of the 3KC0 transfer switching equipment size 3, you must...

  • Page 108: Mounting Phase Barriers

    Accessories 8.9 Phase barriers WARNING Danger of death! For the following applications of the 3KC0 transfer switching equipment size 4, you must mount phase barriers or terminal covers: • AC-23 • AC-33B • AC-33iB • If cable lug connections are used Sizes and article numbers The optionally available phase barriers are listed in the table below.
  • Page 109 Accessories 8.9 Phase barriers Procedure 1. Shorten the phase barriers for the transfer switching equipment sizes 3 and 4 if necessary. 2. Insert the phase barrier into the appropriate mounting channel on the transfer switching equipment. – With 3-pole types, insert 6 phase barriers per side in each case. You will need a total of 12 phase barriers per device.

  • Page 110: Terminal Cover

    Accessories 8.10 Terminal cover 8.10 Terminal cover Function Terminal covers are used as touch protection for the MTSE with flat terminal. If additional touch protection is required for the terminals (e.g. IP20 degree of protection from the front), terminal covers can be used instead of phase barriers. Phase barriers and terminal covers cannot be connected simultaneously.

  • Page 111: Installing The Terminal Covers

    Accessories 8.10 Terminal cover 8.10.1 Installing the terminal covers Requirement Note If bridging bars are used, mount them first. You can find more information in chapter Bridging bars (Page 58). The following steps are necessary for fitting the terminal covers. ●...
  • Page 112 Accessories 8.10 Terminal cover Procedure 1. Pull the loose rear panel out of the terminal cover. 2. Nip off the plastic part using pliers. 3. Nip off the plastic grid on the top of the terminal cover using pliers. 4. Push the first terminal cover over a flat terminal. The rear panel must be positioned on the inside.

  • Page 113: Side Panel Covers For Terminal Covers

    Accessories 8.10 Terminal cover 6. Push the second/any other terminal covers over a flat terminal. The rear panel must be positioned on the inside. 7. Push the removed rear panel into the terminal cover. Note If you are using bridging bars, you cannot push the removed rear panel into the terminal covers.
  • Page 114 Accessories 8.10 Terminal cover Mounting the side panel covers for the terminal covers 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 115: Spare Parts

    Accessories 8.11 Spare parts 8.11 Spare parts 3KD9120-1 mounting bracket The mounting brackets are included in the scope of supply of the assembly kit for floor mounting for sizes 1 to 2. They are also available as spare parts; one unit contains 4 items. Suitable for transfer switching Suitable for transfer switching Article number...

  • Page 117: Service And Maintenance

    Service and maintenance No servicing measures are necessary. 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 119: Technical Data

    Technical data 10.1 Technical specifications of 3KC0 from 16 to 160 A General technical details Manual transfer switching equipment (MTSE) 16-.M 22-...M ..26-.M 28-.N 30.-..N 32.-.N 34-.N from 16 to 160 A, 3KC0... Size Continuous current Operational voltage at 50/60 Hz AC in compliance with IEC 60947-6-1 Operational voltage at 50/60 Hz AC...
  • Page 120 Technical data 10.1 Technical specifications of 3KC0 from 16 to 160 A Short-circuit behavior Manual transfer switching equipment (MTSE) 16-.M 22-...M ..26-.M 28-.N 30.-..N 32.-.N 34-.N from 16 to 160 A, 3KC0..Size Continuous current Short-circuit current ratings in compliance with IEC 60947-6-1: Short-time withstand current (I •...
  • Page 121 Tightening torque for main contacts 5 … 6.5 6.5 … 8 You can find the values for connection of aluminum cables in the product data sheet. You can find more information at Siemens Industry Online Support (https://support.industry.siemens.com/). Other properties Manual transfer switching equipment (MTSE) 16-.M...

  • Page 122: Technical Specifications Of 3Kc0 From 200 To 500 A

    Technical data 10.2 Technical specifications of 3KC0 from 200 to 500 A 10.2 Technical specifications of 3KC0 from 200 to 500 A General technical details Manual transfer switching equipment (MTSE) 36-.P 38-.P 40-.P 42-.P 44-.Q from 200 to 500 A, 3KC0..Size Continuous current Operational voltage at...
  • Page 123 Technical data 10.2 Technical specifications of 3KC0 from 200 to 500 A Short-circuit behavior Manual transfer switching equipment (MTSE) 36-.P 38-.P 40-.P 42-.P 44-.Q from 200 to 500 A, 3KC0..Size Continuous current Short-circuit current ratings in compliance with IEC 60947-6-1: Short-time withstand current •...
  • Page 124 Tightening torque for main contacts 30 … 44 50 … 75 You can find the values for connection of aluminum cables in the product data sheet. You can find more information at Siemens Industry Online Support (https://support.industry.siemens.com). Other properties Manual transfer switching equipment (MTSE) 36-.P...

  • Page 125: Technical Specifications Of 3Kc0 From 630 To 1600 A

    Technical data 10.3 Technical specifications of 3KC0 from 630 to 1600 A 10.3 Technical specifications of 3KC0 from 630 to 1600 A General technical details Manual transfer switching equipment (MTSE) 46-.Q 48-.Q 50-.R 52-.R 54-.R from 360 to 1600 A, 3KC0..Size Continuous current 1000...
  • Page 126 Technical data 10.3 Technical specifications of 3KC0 from 630 to 1600 A Short-circuit behavior Manual transfer switching equipment (MTSE) 46-.Q 48-.Q 50-.R 52-.R 54-.R from 360 to 1600 A, 3KC0..Size Continuous current 1000 1250 1600 Short-circuit current ratings in compliance with IEC 60947-6-1: Short-time withstand current (I •...
  • Page 127 Tightening torque for main contacts 50 … 75 You can find the values for connection of aluminum cables in the product data sheet. You can find more information in Siemens Industry Online Support (https://support.industry.siemens.com). Other properties Manual transfer switching equipment (MTSE) 46-.Q...

  • Page 129: Dimension Drawings

    Dimension drawings 11.1 Dimension drawings Sizes 1 and 2 Size 1 Size 2 46.5 46.5 46.5 46.5 201.6 237.6 255.6 309.6 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...
  • Page 130 Dimension drawings 11.1 Dimension drawings Sizes 3, 4 and 5 Size 3 Size 4 Size 5 197.2 197.2 232.6 232.6 311.5 311.5 58.7 58.7 72.5 72.5 197.5 197.5 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 131: Dimension Drawing Of Additional Poles For Sizes 1 And 2

    Dimension drawings 11.2 Dimension drawing of additional poles for sizes 1 and 2 11.2 Dimension drawing of additional poles for sizes 1 and 2 3KD9105-2 3KD9205-2 11.3 Dimension drawing of auxiliary switch for sizes 1 and 2 3KD9103-5 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

  • Page 133: Appendix

    The simplified method of calculating the derating is used here: ≤ I In a few cases, specific requirements demand precise derating calculations. You can find further support on the Internet at: https://www.siemens.com/lowvoltage/technical-support (https://www.siemens.com/lowvoltage/technical-support) A.2.2 Humidity ● At 80% air humidity and 55 °C, condensation does not take place.

  • Page 134: Altitude Conditions

    Appendix A.3 Storage conditions A.2.3 Altitude conditions ● Up to 2000 m: No derating ● For higher altitudes, the following derating correction factor must be factored in: Correction factor K 2000 m < A ≤ 3000 m 3000 m < A ≤...

  • Page 135: Dimensions And Weight Of The Transfer Switching Equipment

    Appendix A.3 Storage conditions A.3.4 Dimensions and weight of the transfer switching equipment Article number Size Number of Weight (kg) Dimensions in- poles cluding packag- Gross ing (mm) 3KC03..-.M 1.568 184 x 133 x 100 3KC04..-.M 1.91 220 x 133 x 100 3KC03..-.N 2.232 236 x 132 x 100...

  • Page 137: Esd Guidelines

    ESD guidelines Introduction to ESD Observe the ESD guidelines described in this chapter when handling the 3KC0 transfer switching equipment. Electrostatic sensitive devices (ESD) Electrostatic sensitive devices are destroyed by voltage and energy levels far below the limits of human perception. Voltages of this kind occur as soon as a device or an assembly is touched by a person who is not electrostatically discharged.
  • Page 138 ESD guidelines B.2 Electrostatic sensitive devices (ESD) ESD workstation The diagrams below illustrate the required ESD protective measures for electrostatic sensitive devices. ① ESD seat ② ESD standing position ③ ESD seat and ESD standing position Protective measures Conductive floor ESD table ESD footwear ESD smock...

  • Page 139: List Of Abbreviations

    List of abbreviations List of abbreviations Meaning of abbreviations used in this document Abbreviation Meaning 1PH + N Single-phase network with 1 phase and neutral conductor Three-phase 4-wire network without neutral conductor 3PH + N Three-phase 4-wire network with neutral conductor Alternating voltage MTSE Manually Operated Transfer Switching Equipment...

  • Page 141: Index

    Index Accessories Design Article numbers, 17 Sizes 1 and 2, 11 Auxiliary switches, 64 Sizes 3, 4 and 5, 12 Bridging bars, 58 Dimension drawing Direct operating mechanism, 98 Additional poles for sizes 1 and 2, 129 Door-coupling rotary operating mechanism, 72 Auxiliary switches for sizes 1 and 2, 129 Phase barriers, 105 Sizes 1 and 2, 127...
  • Page 142 Index Door padlocking, 83 Door-coupling rotary operating mechanism, 73 Floor mounting Sizes, 13 Sizes 1 and 2, 27 Sizes 3, 4 and 5, 29 Padlocking, 88 Padlocking mode Load transfer switches Size 3, 104 Applications, 35 Sizes 1 and 2, 104 Circuit diagrams, 35 Sizes 4 and 5, 105 Phase barriers, 105...
  • Page 143 Index Size 4 (650 A to 800 A), 123 Size 5, 123 Sizes 1 and 2, 117 Terminal cover, 108 Tolerance compensation, 87 Transfer switching equipment Applications, 33 Article numbers, 16 Circuit diagrams, 34 Mounting, 25 Transport, 135 3KC0 manual transfer switching equipment Manual, 09/2018, L1V30368969105-01...

Table of Contents