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Summary of Contents for Tru-Turf R50-11
- Page 1 OWNERS MANUAL R50-11 GOLF GREENS ROLLER Results through design; not weight. R50-11 Owners Manual www.turturf.com...
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Page 2: Table Of Contents
Upper body ............. 27-41 Separate Engine Owners Manual can be Under body ............. 42-51 downloaded from www.truturf.com Trailer Assembly ............. 52-53 Pin Drawbar Assembly ..........54 Seat ................55-56 Options H-Frame............ 57-58 Options Slitter ..............59 Brush ............... 60-61 R50-11 Owners Manual www.turturf.com... -
Page 3: Machine Information Record
Golf Green Roller and your move to smoother, faster, Distributor Information more consistent putting Greens. Name: Address: The following operation and maintenance manual has been prepared for use with the R50-11 Golf Telephone: Green Roller. Fax: Email: It is intended as a guide and supplemental updates to the manual may take place at a future date, without prior notice. -
Page 4: Specifications
Hydrostatic up Dampeners for smooth stopping Park Handbrake, Drum style Operating Speed 0-9 mph (0-15kph) OPS Seat Safety Operated through operator seat presence Steering Joystick - Light load, directly connected to Switch or absence smoothing head R50-11 Owners Manual www.turturf.com... -
Page 5: Important
4. Loose transmission and drive roller sprockets will cause damage to shafts and keyways. Ensure they are correctly tightened at all times. 5. Change the transmission oil after 50 hours of operation, then as per the servicing schedule. R50-11 Owners Manual www.turturf.com... -
Page 6: Safety Information
To ensure safe operation of the R50-11 Golf Greens Roller, please follow the following safety guidelines. • Do not start the engine in enclosed areas un- less well ventilated. Carbon monoxide gases are •... - Page 7 • If hair, clothing or loose objects become entan- gled on a rotating shaft serious bodily injury could occur. Always stop engine before opening safety cover fitted to the transmission area. • Never ride on the machine when machine is being towed. R50-11 Owners Manual www.turturf.com...
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Page 8: Warranty
Tru-Turf Pty. Ltd. (Tru-Turf) will repair or replace any Specific component parts supplied to Tru-Turf item or part of a Tru-Turf Golf Greens Roller that is Pty. Ltd. or by OEM suppliers are covered by that defective in workmanship or material for a period of supplier’s Warranty. -
Page 9: Warranty
Service calls, labour rates and freight costs related No person or organisation has the authority to to the return of the faulty product to Tru-Turf or its modify the terms or conditions or limitations of this agents are not included. -
Page 10: Assembly
Tires mounted on Wheel Rim Steering Joystick Dampener Strut (attached to main body end) Left-side Trailer Arm Right-side Trailer Arm 30mm External Circlips Drawbar Coupling Assembly 3/8” x 11/2” UNF 2P Bolts 3/8” UNF Nyloc Nuts R50-11 Owners Manual www.turturf.com... - Page 11 • Apply thread lock “Loctite” to the M10 bolt attached to the dampener strut. Screw the M10 bolt into the strut support on the trailer arm. R50-11 Owners Manual www.turturf.com...
- Page 12 • Locate the two wheels for the left and right side to lower to the surface gently. trailer arms. • Check tires for the correct air pressure, approximately18-24psi. Do not exceed this R50-11 Owners Manual www.turturf.com...
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Page 13: Assembly
• The oil in the engine upon delivery (if not pre- delivered) is to prevent the inside of the engine from corroding, replace it with the correct engine oil, as per the manufacturers specifications. R50-11 Owners Manual www.turturf.com... -
Page 14: Pre-Operation Checklist
Check and tighten grub screws fitted to the end bearing lock rings on the rubber coated drive roller and the spiker shaft bearings (if fitted) & pivot bearings on each smoothing head. R50-11 Owners Manual www.turturf.com... -
Page 15: Standard Operation Procedures
Greens can be rolled in any direction; take care and less wear and tear on the equipment and to ensure there are no crease lines produced on operator. the surface. 6. It is recommended that you place the smoothing R50-11 Owners Manual www.turturf.com... - Page 16 R50-11 Owners Manual www.turturf.com...
- Page 17 13. Ensure that the fuel cock is switched to the off Remember turn off the fuel cock whilst towing the position whilst transporting the roller between roller. greens. Flooding the engine with fuel may occur. This causes difficult starting of the engine. R50-11 Owners Manual www.turturf.com...
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Page 18: Points To Remember
• Roll in straight lines. • Do not leave the engine running with the roller parked on the green; the engine vibration will cause roller depression marks on the green. R50-11 Owners Manual www.turturf.com... -
Page 19: Maintenance Schedule
Renew transmission oil filter √ Renew smoothing roller bearings √ Renew drive roller bearings √ Renew chain tensioner swear pads as required Renew drive chain √ Replace foot pedal struts as required Replace trailer strut as required R50-11 Owners Manual www.turturf.com... -
Page 20: Maintenance
Switch off and dismount the machine. Try to push the machine manually. Sling here The park brake should prevent the machine from (around pivot axle) moving. If the machine moves the parking brake R50-11 Owners Manual www.turturf.com... - Page 21 Should there be any need to lift the ensuring that the transmission is not engaging when machine only use the points as detailed in diagram. in the central neutral position. Reset the locknut after performing this procedure to both struts. R50-11 Owners Manual www.turturf.com...
- Page 22 • Tensioning the drive chain - No adjustment is the tank. required; the chain tension is automatically • Oil Capacity including filter is 6 litres or 5.3 U.S. adjusted. quarts. For the ultimate performance we use and recommend the Penrite synthetic 5 SAE 5W-60 R50-11 Owners Manual www.turturf.com...
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Page 23: Maintenance
(a) Remove the complete smoothing head unit assembly from the machine, undo the four swivel mount bolts on the upper body and disconnect the steering rod, wheel the roller away until the total head assembly is exposed to work on. R50-11 Owners Manual www.turturf.com... -
Page 24: Safety & Instructional Decals
Replace any decal that is damaged or missing. R6057 - Tru-Turf Logo Decal R6023 - Park Brake R6025 - Left Accelerator Pedal RS2028 - Machine ID Plate. (Note: This is not a spare part and will come attached from manufacturer). -
Page 25: Safety & Instructional Decals
Safety and Instructional Decals RS2029 - R50-11 Model Decal R8452- Strut Warning R6086 - Chain Warning R6087- Caution Pinch Point RS2108 - L.E.D. Lights R50-11 Owners Manual www.turturf.com... - Page 26 Safety and Instructional Decals R6088 - Important Traction RS2109 - Choke RS2110 - Throttle R9083 - Slicer width R6059 - PGA Decal R50-11 Owners Manual www.turturf.com...
- Page 27 VIEW L/H SIDE VIEW REAR VIEW R/H SIDE VIEW R6059 R6057 RS2029 RS2028 RS2141 DETAIL - J DETAIL - K DETAIL - L DETAIL - M DECALS PLACED CENTRALLY ON COVER TYPICAL ON BOTH COVER SIDES R50-11 Owners Manual www.turturf.com...
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Page 28: Operating Procedures
Operating Positions Towing position Rolling position R50-11 Owners Manual www.turturf.com... -
Page 29: Upper Body
DRAIN HOSE - HONDA ENGINE GX200 R6017 DRAWBAR SAFETY PIN & CHAIN R8081 SCREW, TEK, ZP, 10-24x16 E7076 P CLIP (10mm) RS2002 UPPER BODY SUB-ASSY R50-11 EXPLODED - PARTS LIST RS2170 MAIN HARNESS LOOM ITEM PART NUMBER DESCRIPTION RS2001 BODY, WELDED, ASSY... - Page 30 WASHER, FLAT, SAE, ZP - 5/16" ID x 3/4" OD E7076 CLIP, P, (10mm) RS2179 REMOTE CHOKE KIT - HONDA (RETRO FIT) RS2077 R50-11 ENGINE MOUNT ASSY REAR VIEW - PARTS LIST ITEM PART No. DESCRIPTION REMOTE CHOKE KIT - HONDA (RETRO FIT)
- Page 31 TRANSMISSION TRANSMISSION COOLING FAN & ENGINE COUPLING OIL TANK OIL FILTER DRAIN PLUG OIL PIPES & FITTINGS ENGINE MOUNT DRIVE CHAIN DIRECTION PEDAL DAMPER STRUTS & TENSIONERS HONDA ENGINE OIL PIPES & FITTINGS EATON HYDROSTATIC TRANSMISSION R50-11 Owners Manual www.turturf.com...
- Page 32 Engine Drain Hose Arrangement RS2155 ENGINE DRAIN HOSE RS2155 ENGINE DRAIN HOSE ARRANGEMENT DETAIL RS2155 ENGINE DRAIN HOSE DETAIL R50-11 Owners Manual www.turturf.com...
- Page 33 R8051 WASHER, SPRING, ZP - 5/16" R8177 BOLT, HEX, ZP - 5/16" UNF x 3/4" LG CABLES NOT SHOWN ON CHOKE & THROTTLE LEVERS CABLES NOT SHOWN ON DETAIL A CHOKE & THROTTLE LEVERS MOUNTING HARDWARE R50-11 Owners Manual www.turturf.com...
- Page 34 BOLT, HEX, ZP - 5/16" UNF x 1" LG R8051 WASHER, SPRING, ZP - 5/16" RS2080 TRANSMISSION, TANK & OIL PIPES ASSEMBLY R50-11 - PARTS LIST R8200 WASHER, FLAT, SAE, ZP - 1/4" ID x 9/16" OD x 1/16" THK...
- Page 35 R50-11 OIL TANK & FITTINGS - PARTS LIST Oil Tank & Fittings ITEM PART NUMBER DESCRIPTION R5143 TANK, TRANSMISSION OIL R5145 PLUG, TANK DRAIN - 1/2" BSP R5144 BREATHER, OIL TANK R5147 CARTRIDGE, FILTER, TRANSMISSION OIL TANK R50-11 OIL TANK & FITTINGS - PARTS LIST...
- Page 36 R50-11 Owners Manual www.turturf.com...
- Page 37 SCREW, GRUB, BLK, FLAT POINT - 5/16" UNF x 5/16" LG R8498 THREAD ROLLING SCREW, HEX WSHR HD, ZP, 12ga. x 3/8" LG. RS2046 COUPLING, DRIVE, WELDED, ENGINE RS2074 EATON TRANS COUPLING & FAN ASSY R50-11 - PARTS LIST ITEM PART NUMBER DESCRIPTION R5031...
- Page 38 R9085 KEY, OUTPUT SHAFT, EATON 11 RS2078 DRIVE CHAIN 08B-2 R8118 BOLT, HEX, ZP - 1/4" UNC x 3/4" LG RS2085 TRANS CHAIN & TENSIONERS ASSY R50-11 - PARTS LIST ITEM STOCK NO. DESCRIPTION R5094 SPRING, TENSIONED, CHAIN ARM R5131...
- Page 39 CUP END, 13mm BALL JOINT ( WAS R5169) BOTH ROD ENDS STRUTS TO ATTACH ON THE BALL BOTH ROD ENDS STRUTS TO ATTACH ON THE BALL STUDS FITTED TO R50-11 BODY REAR M8 SOCKETS STUDS FITTED TO R50-11 BODY REAR M8 SOCKETS SLIDE UPGRADE KIT (REF. ONLY) SLIDE UPGRADE KIT (REF.
- Page 40 Foot Pedal Assembly RS2025 FOOT PEDAL ASSY EXPLODED R50-11 - PARTS LIST ITEM PART NUMBER DESCRIPTION TRI608 SHAFT, FOOT PEDAL RS2038 PEDAL, FOOT PEDAL, WELDED, ASSY R5075 BUSH, ACETYL - 27 Dia. x 32 LG. RS2027 ARM, WELDED, TRANS SELECTOR, FOOT PEDAL R5156 KEY, WOODRUFF - 1/8"...
- Page 41 RS2039 STEERING ROD CONNECTING ASSY EXPLODED - PARTS LIST ITEM PART NO. DESCRIPTION RS2089 TUBE, TIE ROD, STEERING RS2088 ROD, THREADED, STEERING - 1/2" UNF R8285 ROD END, FEMALE - 1/2"UNF (ALINABAL) R8284 NUT, HEX, ZP - 1/2" UNF RS2039 STEERING ROD CONNECTING ASSY R50-11 Owners Manual www.turturf.com...
- Page 42 PARK BRAKE LEVER & SWITCH - PARTS LIST ITEM PART NUMBER DESCRIPTION RS2123 PARK BRAKE LEVER & SWITCH ASSY RS2126 COVER, SAFETY, S/S, HANDBRAKE LEVER R50-11 Owners Manual www.turturf.com T7034 CABLE ASSY - PARK DRUM BRAKE TYPE E7076 CLIP, P, 10 mm...
- Page 43 Park Brake R50-11 PARK BRAKE SYSTEM - ISOMETRIC VIEW - PARTS LIST ITEM PART NUMBER DESCRIPTION R50-11 PARK BRAKE SYSTEM - ISOMETRIC VIEW - PARTS LIST RS2123 PARK BRAKE LEVER & SWITCH ASSY RS2126 COVER, SAFETY, S/S, HANDBRAKE LEVER ITEM...
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Page 44: Under Body
CABLE TIE - 100 X 2.5 (BRAKE CABLE) R8081 SCREW, TEK, ZP, 10-24x16 E7076 P CLIP (10mm) RS2183 MUD FLAP RS2002 UNDER BODY ASSY R50-11 EXPLODED - PARTS LIST RS2184 STRAP, MUDFLAP, SCREW ON ITEM PART NUMBER DESCRIPTION R8053 NUT, HEX, NYLOC, ZP - 1/4" UNF... - Page 45 WASHER, SPRING, ZP - 3/8" (Included in both Smoothing Head Assemblies) RS2182 SPACER, STEERING, HEAD & ARM RS2059 CAP, SHS END, PLASTIC, BLACK - 1.5" SQ. Included in both Smoothing Included in both Head Assemblies Smoothing Head Assemblies Included in both Smoothing Head Assemblies R50-11 Owners Manual www.turturf.com...
- Page 46 BOLT, HEX. HEAD - 3/8" UNF x 1" LG. R8066 BOLT, HEX, ZP - 3/8" UNF x 3/4" LG R8052 WASHER, SPRING, ZP - 3/8" R8050 WASHER, SPRING, ZP - 1/4" E7216 BEARING UNIT ASSY UCF206 R50-11 Owners Manual www.turturf.com...
- Page 47 BOLT, HEX. HEAD - 3/8" UNF x 1" LG. R8066 BOLT, HEX, ZP - 3/8" UNF x 3/4" LG R8052 WASHER, SPRING, ZP - 3/8" R8050 WASHER, SPRING, ZP - 1/4" E7216 BEARING UNIT ASSY UCF206 R50-11 Owners Manual www.turturf.com...
- Page 48 ITEM 3 - RS2055 LONG RUBBER ROLLER SWEEPER COMPLETE ASSY - PARTS LIST 1 ASS'Y REQ'D ITEM PART NUMBER DESCRIPTION R50-11 Owners Manual www.turturf.com R8461 RUBBER ROLLER SWEEPER - (12 Nodes x 30 deg.) W081816 WASHER, FLAT - 1/2" x 1-1/8" x 16ga...
- Page 49 BEARING, S/S - 6004-2RS RS2049 TUBE, LONG & ENDS ONLY ASSY (LONG ROLLER) RS2048 SHAFT, LONG, SMOOTHING ROLLER RS2050 SMOOTHING ROLLER COMPLETE ASSY - PARTS LIST R50-11 Owners Manual www.turturf.com ITEM PART NUMBER DESCRIPTION R8485 CIRCLIP, INTERNAL, BLK - 42 Dia...
- Page 50 THRU Connecting Rods R50-11 CONNECTING RODS R50-11 CONNECTING RODS RS2060 SMOOTHING HEADS STEER TIE ROD ASSY - PARTS LIST THRU ITEM PART NUMBER DESCRIPTION RS2090 ROD, THREADED, BROOKER - 1/2" UNF RS2060 SMOOTHING HEADS STEER TIE ROD ASSY - PARTS LIST...
- Page 51 BOLT, HEX, ZP - 3/8" UNF x 2" LG R8208 SCREW, GRUB, CUP POINT - M8 x 16 R9112 KEY, STEEL, 8x8x47 E7034 FLEX TUBE ROLLER ASSY R50-11 EXPLODED - PARTS LIST ITEM PART NUMBER DESCRIPTION E101 FLEX TUBE DRIVE ROLLER ASSY...
- Page 52 TO REPLACE SPACER, CUT HERE ONLY. USE POYURETHANE GLUE TO REJOIN CUT AFTER PLACING NEW SPACER OVER SHAFT. E7099 TO REPLACE SPACER, CUT HERE ONLY. USE POYURETHANE GLUE TO REJOIN CUT AFTER PLACING NEW SPACER OVER SHAFT. R50-11 Owners Manual www.turturf.com...
- Page 53 NUT, HEX, NYLOC, ZP - 5/16" UNF (SUPPLIED WITH ITEM 4) R8177 BOLT, HEX, ZP - 5/16" UNF x 3/4" LG (SUPPLIED WITH ITEM 4) R50-11 DRIVE ROLLER & DRUM BRAKE ASSY EXPLODED - PARTS LIST R8052 WASHER, SPRING, ZP - 3/8" ITEM PART NUMBER DESCRIPTION Driver Roller &...
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Page 54: Trailer Assembly
MAKING IT DANGEROUS WHEN TOWING OR RAISING / LOWERING THE TRAILER. 47 FOOT-POUNDS OR 63.7n-M. IF NOT THE DRAWBAR CAN BECOME LOOSE AND THE HOLES WILL WEAR MAKING IT DANGEROUS WHEN TOWING OR RAISING / LOWERING THE TRAILER. R50-11 Owners Manual www.turturf.com... - Page 55 NOTE: R9037 HUB IS PURCHASED AS A COMPLETE ASSEMBLY ITEM WHEN ORDERING BEARINGS ENSURE THE CONE IS INCLUDED. IT IS COMMON FOR SOME BEARINGS TO BE SUPPLIED WITHOUT THE CONE. NOTE: R9037 HUB IS PURCHASED AS A COMPLETE ASSEMBLY ITEM R50-11 Owners Manual www.turturf.com...
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Page 56: Pin Drawbar Assembly
R8055 NUT, HEX, NYLOC, P-TYPE, ZP - 3/8"UNF (FULL) R8053 NUT, HEX, NYLOC, ZP - 1/4" UNF R8048 WASHER, FLAT, ZP - 3/8" ID x 3/4" OD R5014 GRIP, HAND - 12 ID x 90 LG R50-11 Owners Manual www.turturf.com... -
Page 57: Seat
(REFER ELECTRICAL CIRCUIT) NOTE: WHEN FITTING THIS SEAT TO THE BASE PLATE THE RECOMMENDED DYNAMIC TORQUE FOR THE SEAT DETAIL - A BOLTS IS 80±15 IN.LBS (DO NOT EXCEED 180 IN.LBS) R50-11 Owners Manual www.turturf.com ARMREST BRACKET BOLTS IS 70±10 IN.LBS... - Page 58 BOLTS IS 80±15 IN.LBS (DO NOT EXCEED 180 IN.LBS) ARMREST BRACKET BOLTS IS 70±10 IN.LBS SIDE VIEW BOTTOM VIEW ARMRESTS NOW ATTACH TO SIDE OF SEAT PAN USING 3 SPEED CLIPS & HEX HEAD TAPPING SCREWS R50-11 Owners Manual www.turturf.com...
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Page 59: Options H-Frame
RS2070 OPTION H FRAME & ENGAGING LEVER ASSY - PARTS LIST ITEM PART NUMBER DESCRIPTION RS2004 LEVER & ARM, OPTIONS ENGAGING, ASSY RS2008 FRAME, OPTIONS MOUNT, WELDED ASSY R50-11 Owners Manual www.turturf.com RS2057 PLATE, LABEL, OPTION ENGAGING LEVER SR7203 PIN, SAFETY, ZP - 3/8" DIA x 2.5" LG... -
Page 60: Options H-Frame
Options RS2099 R50-11 AVAILABLE OPTIONS : PARTS LIST ITEM PART NUMBER DESCRIPTION RS2070 OPTION H FRAME & LEVER ASSY RS2010 BRUSH OPTION ASSY COMPLETE RS2067 SLICER OPTION ASSY COMPLETE RS2040 PIN SPIKER OPTION ASSY COMPLETE RS2099 R50-11 AVAILABLE OPTIONS : PARTS LIST... -
Page 61: Options Slitter
BOLT, HEX HEAD, 304SS - M6 x 45 LG R8487 COLLAR, LOCKING, SHAFT, SPIKER HUB SLICER ASSY COMPLETE R50 SLICER ASSY COMPLETE R50 RS2067 SLICER OPTION ASSY COMPLETE R50 EXPLODED VIEW SCALE ( 1 : 5 ) R50-11 Owners Manual www.turturf.com... -
Page 62: Brush
NOTE: WHEN ORDERING THE BRUSH OPTION SPECIFY BRUSH BRISTLE PREFERENCE ..BE AWARE OF THE AVAILABLE BRUSH BRISTLE STRENGTH FOR YOUR NEED RS2097-15 : STANDARD BRUSH BRISTLE (0.015" [0.38mm]) RS2097-40 : AGGRESSIVE BRUSH BRISTLE (0.040" [1.02mm]) SHIMS OPTION H FRAME CARRIAGE SHIMS R50-11 Owners Manual www.turturf.com... -
Page 63: Brush
TIME TO SPACE THE BRUSH AWAY THE OPTION H FRAME AS REQUIRED - EACH SHIM HEIGHT IS 3mm AND IN SHIM MULTIPLES CAN BE UTILISED FOR THE DESIRED EFFECT BY ADJUSTING THE HEIGHT AWAY THE OPTION H FRAME R50-11 Owners Manual www.turturf.com OPTION H FRAME CARRIAGE... -
Page 64: Spiker
WASHER, FLAT, ZP - 3/8" ID x 3/4" OD (PARTS SHOWN HERE FOR ASSEMBLY REFERENCE ONLY) ***NOTE: ITEMS ARE SUPPLIED WITH RS2070 OPTION H FRAME & ENGAGING LEVER KIT DETAIL - C DETAIL - B RS2040 - Sheet 1 of 2 PINS ARE REPLACEABLE R50-11 Owners Manual www.turturf.com... - Page 65 OPTIONS CARRIAGE, BEARING AND MTG HARDWARE ON BOTH ENDS OF THE OPTION ARE SUPPLIED WITH THE RS2070 OPTION H FRAME & LEVER KIT (PARTS SHOWN HERE FOR ASSEMBLY REFERENCE ONLY) RS2040 - Sheet 2 of 2 SIDE VIEW R50-11 Owners Manual www.turturf.com...
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Page 66: Lights
Kit Wiring Loom is intergrated in Main Loom, RS2170, and is supplied fitted with the Standard Machine Assembly. VIEW C NOTE: Item 8 Bracket must be fitted with the Long mounting Arm facing the Rear, so Light is facing directly side ways R50-11 Owners Manual www.turturf.com... -
Page 67: Towball Drawbar & Coupling Assembly
SPRING, LOCKING PIN - JOCKEY WHEEL LEG E7114 PIN, ROLL/SPRING - 1/8" Dia. x 3/4" LG E7160 TOWBALL HITCH HANDLE 50MM-2inch E7177 PIN, PIVOT, TOWBALL COUPLING (BOTH ENDS) CLIP, R, TOW COUPLING E7178 (BOTH ENDS) DETAIL A DETAIL A R50-11 Owners Manual www.turturf.com... -
Page 68: Jockey Post
THEN INTO THE NUT BEHIND THE DRAWBAR CONTACT PLATE (ADJUST TO ALLOW FREE LEG ROTATION) SCREW THE BOLT THROUGH THE JOCKEY WHEEL LEG THEN INTO THE NUT BEHIND THE DRAWBAR CONTACT PLATE (ADJUST TO ALLOW FREE LEG ROTATION) R50-11 Owners Manual www.turturf.com... -
Page 69: Harness Loom
Harness Loom R50-11 Owners Manual www.turturf.com... -
Page 70: Schematic Wiring Diagram
Schematic Wiring Diagram R50-11 Owners Manual www.turturf.com...
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