Graco Reactor E-30i Repair Parts
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Industrial Equipment
  5. Reactor E-30i
  6. Repair parts

Graco Reactor E-30i Repair Parts

Hide thumbs Also See for Reactor E-30i:
Table of Contents

Advertisement

Quick Links

Download this manual
All manuals and user guides at all-guides.com
Repair-Parts
3A1706K
Reactor® E-30i and E-XP2i
N
l e c t r i c , H e a t e d , I n t e g r a t e d P l u r a l C o m p o n e n t P r o p o r t i o n i n g S y s t e m W i t h I n t e g r a t e d G e n e r a t o r . F o r
s p r a y i n g p o l y u r e t h a n e f o a m a n d p o l y u r e a c o a t i n g s . F o r p r o f e s s i o n a l u s e o n l y . N o t f o r u s e i n e x p l o s i v e
a t m o s p h e r e s o r h a z a r d o u s l o c a t i o n s .
m p o r t a n t S a f e t y n s t r u c t i o n s
e a d a l l w a r n i n g s a n d i n s t r u c t i o n s i n t h i s m a n u a l .
S a v e t h e s e
i n s t r u c t i o n s .
PROVEN QUALITY. LEADING TECHNOLOGY.

Advertisement

Table of Contents
loading

Related Manuals for Graco Reactor E-30i

Summary of Contents for Graco Reactor E-30i

  • Page 1 All manuals and user guides at all-guides.com Repair-Parts 3A1706K Reactor® E-30i and E-XP2i l e c t r i c , H e a t e d , I n t e g r a t e d P l u r a l C o m p o n e n t P r o p o r t i o n i n g S y s t e m W i t h I n t e g r a t e d G e n e r a t o r . F o r s p r a y i n g p o l y u r e t h a n e f o a m a n d p o l y u r e a c o a t i n g s .

  • Page 2: Table Of Contents

    All manuals and user guides at all-guides.com Contents W a r n i n g s ............. 3 e p a i r B o o s t e r H e a t e r .

  • Page 3: Warnings

    All manuals and user guides at all-guides.com Warnings Warnings T h e f o l l o w i n g w a r n i n g s a r e f o r t h e s e t u p , u s e , g r o u n d i n g , m a i n t e n a n c e a n d r e p a i r o f t h i s e q u i p m e n t . T h e e x c l a m a t i o n p o i n t s y m b o l a l e r t s y o u t o a g e n e r a l w a r n i n g a n d t h e h a z a r d s y m b o l r e f e r s t o p r o c e d u r e - s p e c i fi...
  • Page 4 All manuals and user guides at all-guides.com Warnings WARNING S K N N J E C T O N H A Z A R D H i g h - p r e s s u r e fl u i d f r o m d i s p e n s i n g d e v i c e , h o s e l e a k s , o r r u p t u r e d c o m p o n e n t s w i l l p i e r c e s k i n .
  • Page 5 All manuals and user guides at all-guides.com Warnings WARNING P R E S S U R Z E D A L U M N U M H A Z A R D U s e o f fl u i d s t h a t a r e i n c o m p a t i b l e w i t h a l u m i n u m i n p r e s s u r i z e d e q u i p m e n t c a n c a u s e s e r i o u s c h e m i c a l r e a c t i o n a n d e q u i p m e n t r u p t u r e .
  • Page 6 All manuals and user guides at all-guides.com Warnings WARNING B A T T E R Y H A Z A R D T h e b a t t e r y m a y l e a k , e x p l o d e , c a u s e b u r n s , o r c a u s e a n e x p l o s i o n i f m i s h a n d l e d . •...
  • Page 7 All manuals and user guides at all-guides.com Important Two-Component Material Information Important Two-Component Material Information Isocyanate Conditions Moisture Sensitivity of Isocyanates C r o s s - c o n t a m i n a t i o n c a n r e s u l t i n c u r e d S p r a y i n g o r d i s p e n s i n g m a t e r i a l s c o n t a i n i n g m a t e r i a l i n fl...
  • Page 8 All manuals and user guides at all-guides.com Important Two-Component Material Information Foam Resins with 245 fa Blowing Changing Materials Agents C h a n g i n g t h e m a t e r i a l t y p e s u s e d i n y o u r e q u i p m e n t r e q u i r e s s p e c i a l a t t e n t i o n t o a v o i d e q u i p m e n t d a m a g e S o m e f o a m b l o w i n g a g e n t s w i l l f r o t h a t t e m p e r a t u r e s a n d d o w n t i m e .
  • Page 9 All manuals and user guides at all-guides.com Proportioner Models Proportioner Models E-30i Series P a r t A v a i l a b l e n c l u d e s : V o l t a g e T o t a l M a x F l o w A p p r o x i -...
  • Page 10 All manuals and user guides at all-guides.com Proportioner Models Approvals M o d e l A p p r o v a l s : 2 5 9 0 7 9 C o n f o r m s t o A N S I / U L S t d . 7 3 C e r t i fi e d t o C A N / C S A S t d . C 2 2 . 2 N o . 6 8 2 5 9 0 8 0 2 5 9 0 8 1 C o n f o r m s t o A N S I / U L S t d .
  • Page 11 All manuals and user guides at all-guides.com Systems Systems M a x i m u m H e a t e d H o s e G u n R e m o t e F l u i d W o r k i n g P a r t P r o p o r t i o n e r D i s p l a y...
  • Page 12 All manuals and user guides at all-guides.com Accessories Systems with Air Compressor M a x i m u m H e a t e d H o s e G u n R e m o t e F l u i d W o r k i n g A i r P a r t P r o p o r t i o n e r...

  • Page 13: I N F O R M A T I O N

    All manuals and user guides at all-guides.com Supplied Manuals Supplied Manuals Related Manuals T h e f o l l o w i n g m a n u a l s a r e s h i p p e d w i t h t h e e a c t o r . M a n u a l s a r e a v a i l a b l e a t w w w .
  • Page 14 All manuals and user guides at all-guides.com Troubleshooting Troubleshooting Error Codes and Troubleshooting Note T h e r e a r e t h r e e t y p e s o f e r r o r s t h a t c a n o c c u r . E r r o r s a r e i n d i c a t e d o n t h e d i s p l a y a s w e l l a s b y t h e l i g h t E r r o r c o d e s a r e s t o r e d i n t h e e r r o r l o g a n d t o w e r ( o p t i o n a l ) .
  • Page 15 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n A 4 C H H o s e...
  • Page 16 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n A 4 N M M C M...
  • Page 17 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n C A C A B o o s t A...
  • Page 18 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n D A D X M C M...
  • Page 19 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n M B N 0 M C M...
  • Page 20 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n P 7 A X M C M...
  • Page 21 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T A E H e a t...
  • Page 22 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 2 D A B o o s t A...
  • Page 23 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 4 C A B o o s t A...
  • Page 24 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 4 D H H o s e A L A M...
  • Page 25 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 6 A E H e a t A L A M...
  • Page 26 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 8 A E H e a t...
  • Page 27 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n T 8 A E H e a t...
  • Page 28 All manuals and user guides at all-guides.com Troubleshooting E r r o r E r r o r T y p e N a m e C a u s e S o l u t i o n C o d e L o c a t i o n V 4 C M M C M A L A M...

  • Page 29: E P L A C E H E A T E X C H A N G E R

    All manuals and user guides at all-guides.com Troubleshooting System F o r a i r c o m p r e s s o r s e r v i c e o r w a r r a n t y , c o n t a c t t h e C h a m p i o n d i v i s i o n o f G a r d n e r - D e n v e r . S e e S u p p l i e d M a n u a l s , p a g e 1 3 , f o r c o n t a c t s .
  • Page 30 All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n E l e c t r i c m o t o r c o o l i n g f a n s n o t T r i p p e d c i r c u i t b r e a k e r ( C B 0 3 ) .

  • Page 31: E P A I R F I L T E R H O U S I N G F I L T E

    All manuals and user guides at all-guides.com Troubleshooting Coolant System P r o b l e m C a u s e S o l u t i o n P r o p o r t i o n e r C o o l a n t L o o p A i r b u b b l e s i n s i g h t g l a s s .
  • Page 32 All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n E n g i n e C o o l a n t L o o p E n g i n e c o o l a n t d o e s n o t r e a c h f u l l a d i a t o r f a n d o e s n o t s h u t o f f .
  • Page 33 All manuals and user guides at all-guides.com Troubleshooting Hose Heat System B e f o r e p e r f o r m i n g a n y t r o u b l e s h o o t i n g p r o c e d u r e s : e l i e v e P r e s s u r e .

  • Page 34: M O D U L E ( H P T C

    All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n E r r a t i c h o s e t e m p e r a t u r e . F a u l t y F T S c o n n e c t i o n s .
  • Page 35 All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n H o s e s n e a r e a c t o r a r e w a r m , b u t S h o r t e d c o n n e c t i o n o r f a i l e d h o s e W i t h p o w e r o f f , c h e c k t h e h o s e h o s e s d o w n s t r e a m a r e c o l d .
  • Page 36 All manuals and user guides at all-guides.com Troubleshooting Booster Heater B e f o r e p e r f o r m i n g a n y t r o u b l e s h o o t i n g p r o c e d u r e s : e l i e v e P r e s s u r e .
  • Page 37 All manuals and user guides at all-guides.com Troubleshooting Load Center Diagnostics e f e r e n c e e p l a c e e l a y s a n d F u s e s , p a g e 6 4 , a n d L o a d C e n t e r W i r i n g D i a g r a m , p a g e 1 4 3 .
  • Page 38 All manuals and user guides at all-guides.com Troubleshooting L o a d C e n t e r C o m p o n e n t I d e n t i fi c a t i o n M a n u a l V a l v e S w i t c h O N ( e n g i n e o f f ) F i g u r e 1 F i g u r e 2...
  • Page 39 All manuals and user guides at all-guides.com Troubleshooting D e s c r i p t i o n L E D O f f F l a s h i n g L E D S e q u e n c e f o r E n g i n e S t a r t u p a n d O p e r a t i o n 1 .
  • Page 40 All manuals and user guides at all-guides.com Troubleshooting Engine C o n t a c t P e r k i n s f o r d i e s e l e n g i n e s e r v i c e o r w a r r a n t y . S e e S u p p l i e d M a n u a l s , p a g e 1 3 P r o b l e m C a u s e...
  • Page 41 All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n e f e r e n c e L o a d C e n t e r D i a g n o s t i c s , p a g e 3 7 E n g i n e d o e s n o t t u r n o v e r .
  • Page 42 All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n e f e r e n c e L o a d C e n t e r D i a g n o s t i c s , p a g e 3 7 E n g i n e t u r n s o v e r , b u t d o e s n o t L o w f u e l l e v e l .
  • Page 43 All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n e f e r e n c e L o a d C e n t e r D i a g n o s t i c s , p a g e 3 7 E n g i n e s h u t s d o w n , E n g i n e L o o s e o r i n c o r r e c t w i r i n g e f e r t o s c h e m a t i c s , v e r i f y...

  • Page 44: E Fi L L P R O P O R T I O N E R C O O L A N T L O O

    All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n e f e r e n c e L o a d C e n t e r D i a g n o s t i c s , p a g e 3 7 E n g i n e s h u t s d o w n , E n g i n e L o w e n g i n e c o o l a n t l e v e l .
  • Page 45 All manuals and user guides at all-guides.com Troubleshooting P r o b l e m C a u s e S o l u t i o n E n g i n e s h u t s d o w n . E n g i n e L o w o i l l e v e l .
  • Page 46 All manuals and user guides at all-guides.com Repair Repair 2 . C l o s e g u n fl u i d i n l e t v a l v e s A a n d B . e p a i r i n g t h i s e q u i p m e n t r e q u i r e s a c c e s s t o p a r t s t h a t m a y c a u s e e l e c t r i c s h o c k o r o t h e r s e r i o u s i n j u r y i f w o r k i s n o t p e r f o r m e d p r o p e r l y .
  • Page 47 All manuals and user guides at all-guides.com Repair Flushing • T o fl u s h f e e d h o s e s , p u m p s , a n d h e a t e r s s e p a r a t e l y f r o m h e a t e d h o s e s , s e t P E S S U E E L I E F / S P A Y v a l v e s ( S A , S B ) t o P E S S U E T o p r e v e n t fi...

  • Page 48: Note

    All manuals and user guides at all-guides.com Repair Flush Inlet Strainer Screen e m o v e t h e s c r e e n ( A ) f r o m t h e s t r a i n e r m a n i f o l d .
  • Page 49 All manuals and user guides at all-guides.com Repair Shutdown NOTICE 8 . T u r n m a i n p o w e r s w i t c h o f f . P r o p e r s y s t e m s e t u p , s t a r t u p , a n d s h u t d o w n p r o c e d u r e s a r e c r i t i c a l t o e l e c t r i c a l e q u i p m e n t r e l i a b i l i t y .
  • Page 50 All manuals and user guides at all-guides.com Repair Drain Coolant b . P l a c e t h e o t h e r e n d o f t h e d r a i n t u b e i n a w a s t e c o n t a i n e r .
  • Page 51 All manuals and user guides at all-guides.com Repair 6 . T o d r a i n e n g i n e c o o l a n t l o o p : e m o v e t h e e n g i n e c o o l a n t l o o p ( C ) c a p . S e e F i g .
  • Page 52 All manuals and user guides at all-guides.com Repair e p l a c e c a p a n d t i g h t e n p a s t t h e s a f e t y l a t c h O n l y u s e c o o l a n t s o l u t i o n s t h a t a r e c o m p a t i b l e w i t h p o s i t i o n .
  • Page 53 All manuals and user guides at all-guides.com Repair Coolant Specifications 1 . F o l l o w P r e s s u r e e l i e f P r o c e d u r e , p a g e 4 6 2 .
  • Page 54 All manuals and user guides at all-guides.com Repair Remove Pump 9 . A l l o w e n g i n e d w e l l t i m e . NOTICE A l l o w e n g i n e d w e l l t i m e , p e r m a n u f a c t u r e r r e c o m m e n d a t i o n s , p r i o r t o s h u t d o w n .
  • Page 55 All manuals and user guides at all-guides.com Repair Note 1 8 . P u s h r e t a i n i n g w i r e c l i p ( E ) u p . P u s h p i n ( F ) o u t .
  • Page 56 All manuals and user guides at all-guides.com Repair Install Pump 1 1 . A p p l y t h i n fi l m o f T S L t o b a r b e d fi t t i n g s . U s i n g t w o h a n d s , s u p p o r t t u b e s ( T ) w h i l e p u s h i n g s t r a i g h t o n t o b a r b e d fi...
  • Page 57 All manuals and user guides at all-guides.com Repair 9 . A l l o w e n g i n e d w e l l t i m e . NOTICE A l l o w e n g i n e d w e l l t i m e , p e r m a n u f a c t u r e r r e c o m m e n d a t i o n s , p r i o r t o s h u t d o w n .
  • Page 58 All manuals and user guides at all-guides.com Repair I n s t a l l a t i o n 4 . P u s h d r i v e h o u s i n g ( 3 0 2 ) o n t o m o t o r ( 3 0 1 ) . I n s t a l l s c r e w s ( 3 1 2 , 3 1 9 ) a n d w a s h e r s ( 3 1 4 ) .
  • Page 59 All manuals and user guides at all-guides.com Repair Repair Motor Brushes B r u s h e m o v a l e m o v e m o t o r c o v e r , s c r e w s . e m o v e b r u s h i n s p e c t i o n c o v e r s , a n d s c r e w s f r o m t o p a n d Note b o t t o m o f m o t o r .
  • Page 60 All manuals and user guides at all-guides.com Repair B r u s h I n s t a l l a t i o n 3 . I n s t a l l s p r i n g ( S ) s o i t w i l l u n c o i l o n t o b r u s h ( B ) , a s s h o w n .
  • Page 61 All manuals and user guides at all-guides.com Repair e i n s t a l l f a n a s s e m b l y a n d p l a t e s . 5 . D i s c o n n e c t b r u s h w e a r / o v e r t e m p e r a t u r e c a b l e f r o m p o r t # 1 0 o n M C M .
  • Page 62 All manuals and user guides at all-guides.com Repair Repair Circuit Breaker Module R e f . S i z e C o m p o n e n t 3 0 A H i g h P o w e r T e m p e r a t u r e C B 0 1 C o n t r o l M o d u l e ( H P T C M ) C B 0 2...
  • Page 63 All manuals and user guides at all-guides.com Repair C i r c u i t B r e a k e r s I n s i d e C a b i n e t F i g u r e 1 6 R e f .
  • Page 64 All manuals and user guides at all-guides.com Repair Replace Relays and Fuses e p l a c e L o a d C e n t e r e l a y s a n d F u s e s 1 .
  • Page 65 All manuals and user guides at all-guides.com Repair Replace Transducers e p l a c e E n g i n e S o l e n o i d e l a y s 1 . P e r f o r m S h u t d o w n , p a g e 4 9 2 .
  • Page 66 All manuals and user guides at all-guides.com Repair Replace Fans e p l a c e P r o p o r t i o n e r M o d u l e F a n S h u t d o w n s y s t e m t o a v o i d e l e c t r i c s h o c k . T o a v o i d 1 .

  • Page 67: E M O V E P U M

    All manuals and user guides at all-guides.com Repair e p l a c e a d i a t o r F a n e p l a c e E l e c t r i c a l E n c l o s u r e F a n 1 .
  • Page 68 All manuals and user guides at all-guides.com Repair Repair Booster Heater 1 0 . P r e s s o n t h e e n g i n e c o n t r o l m o d u l e . 1 1 .

  • Page 69: P E R F O R M

    All manuals and user guides at all-guides.com Repair e p a i r O v e r t e m p e r a t u r e S w i t c h 6 . I f s w i t c h f a i l s t e s t , r e m o v e s c r e w s . D i s c a r d f a i l e d s w i t c h .
  • Page 70 All manuals and user guides at all-guides.com Repair 6 . L o o s e n f e r r u l e n u t ( N ) . e m o v e T D ( 3 6 0 ) f r o m c .

  • Page 71: P E R F O R M S H U T D O W N , P A G

    All manuals and user guides at all-guides.com Repair Repair Heated Hose 5 . I f t h e F T S i s n o t r e a d i n g p r o p e r l y a t t h e e n d o f t h e h o s e , c o n n e c t F T S d i r e c t l y t o T D c a b l e ( C ) a t t h e m a n i f o l d .

  • Page 72: S E E E P A I R C I R C U I T B R E A K E R M O D U L E , P A G

    All manuals and user guides at all-guides.com Repair Repair Fluid Temperature Sensor (FTS) I n s t a l l a t i o n T h e F l u i d T e m p e r a t u r e S e n s o r ( F T S ) i s s u p p l i e d w i t h t h e s y s t e m .
  • Page 73 All manuals and user guides at all-guides.com Repair T r a n s f o r m e r P r i m a r y C h e c k 5 . S t a r t t h e g e n e r a t o r . 1 .
  • Page 74 All manuals and user guides at all-guides.com Repair 8 . T o v e r i f y v o l t a g e o n t h e s e c o n d a r y l e a d s o f t h e 2 .
  • Page 75 All manuals and user guides at all-guides.com Repair g . D i s c o n n e c t t w o s w i v e l fi t t i n g s ( 8 0 5 ) a n d F o r t h e e n g i n e h e a t e x c h a n g e r : s w i v e l fi...
  • Page 76 All manuals and user guides at all-guides.com Repair e p l a c e P r o p o r t i o n e r T D T h e T D p r o b e c a n n o t b e r e m o v e d f r o m t h e c o m p r e s s i o n n u t .
  • Page 77 All manuals and user guides at all-guides.com Repair Replace Power Supply e p l a c e C o n t r o l V a l v e F o l l o w t h e s e i n s t r u c t i o n s t o r e p l a c e a c o n t r o l v a l v e s o l e n o i d c o i l o r r e m o v e t h e c o m p o n e n t A c o n t r o l v a l v e , c o m p o n e n t B c o n t r o l v a l v e , o r t h e b y p a s s c o n t r o l v a l v e .
  • Page 78 All manuals and user guides at all-guides.com Repair Replace Circulation Pump 6 . P r e s s i n t a b s t o d i s c o n n e c t p o w e r w i r e s ( W ) . e m o v e f o u r o u t s i d e n u t s ( 2 5 4 ) .
  • Page 79 All manuals and user guides at all-guides.com Repair Repair Sight Glass Filter e m o v e e l b o w fi t t i n g ( 2 4 8 ) . 4 . P u l l o u t fi l t e r ( 2 4 7 ) . I n s p e c t w a s h e r s ( 2 4 6 ) a n d fi...
  • Page 80 All manuals and user guides at all-guides.com Repair Repair Filter Housing Filter Note O n S e r i e s B s y s t e m s , t h e fi l t e r w a s r e m o v e d f r o m t h e s i g h t g l a s s a n d a l a r g e r fi...
  • Page 81 All manuals and user guides at all-guides.com Repair Remove Fuel Tank S e e T e c h n i c a l S p e c i fi c a t i o n s , p a g e 1 5 4 f o r b a t t e r y r e q u i r e m e n t s a n d r e c o m m e n d e d b a t t e r y s i z e .
  • Page 82 All manuals and user guides at all-guides.com Repair Repair Fusible Link Harness e m o v e f u s i b l e l i n k h a r n e s s ( 9 0 ) f r o m e n g i n e . 5 .
  • Page 83 All manuals and user guides at all-guides.com Repair e p l a c e M 5 n u t s o v e r f u s e a n d r i n g t e r m i n a l s . 1 3 .
  • Page 84 All manuals and user guides at all-guides.com Repair Remove Radiator e m o v e e i g h t s c r e w s ( 6 0 5 ) , t o p b r a c k e t ( 6 0 4 ) , a n d b o t t o m b r a c k e t ( 6 0 6 ) .
  • Page 85 All manuals and user guides at all-guides.com Repair Repair Advanced Display Module Repair Engine Control Module (ADM) 1 . P e r f o r m S h u t d o w n , p a g e 4 9 L o o s e n s c r e w i n b r a c k e t ( 4 0 2 ) .
  • Page 86 All manuals and user guides at all-guides.com Repair Replace Motor Control Module (MCM) e m o v e h o l e p l u g , s c r e w ( 5 5 1 ) , a n d w a s h e r ( 5 5 4 ) f r o m t h e b a c k s i d e o f t h e e l e c t r i c a l e n c l o s u r e .
  • Page 87 All manuals and user guides at all-guides.com Repair M C M e p a i r F i g u r e 4 3 H P T C M e p a i r F i g u r e 4 5 L P T C M e p a i r F i g u r e 4 4 3 A 1 7 0 6 K...
  • Page 88 All manuals and user guides at all-guides.com Repair Remove Proportioner O n l y r e m o v e t h e p r o p o r t i o n e r f r o m t h e p a l l e t t o r e p a i r t h e h e a t e x c h a n g e r s o r c o o l a n t v a l v e s b e t w e e n t h e p r o p o r t i o n e r a n d g e n e r a t o r .
  • Page 89 All manuals and user guides at all-guides.com Repair 9 . L o o s e n t h e f r o n t t w o m o u n t i n g s c r e w s ( 2 4 ) a n d t i p t h e p r o p o r t i o n e r f o r w a r d a n d t h e o t h e r p e r s o n r e m o v e t h e b a c k t w o m o u n t i n g s c r e w s ( 2 4 ) .
  • Page 90 All manuals and user guides at all-guides.com Repair 1 5 . T h e p r o p o r t i o n e r i s r e a d y f o r s e r v i c i n g . 1 6 .
  • Page 91 All manuals and user guides at all-guides.com Notes Notes 3 A 1 7 0 6 K...
  • Page 92 All manuals and user guides at all-guides.com Parts Parts Systems 259079, E-30i 259080. E-30i with Booster Heat 259081, E-XP2i with Booster Heat F o r s y s t e m s w i t h a n a i r c o m p r e s s o r , s e e 2 5 9 0 8 9 , 2 5 9 0 9 0 , a n d 2 5 9 0 9 1 , p a g e 1 0 0 3 A 1 7 0 6 K...
  • Page 93 All manuals and user guides at all-guides.com Parts 3 A 1 7 0 6 K...
  • Page 94 All manuals and user guides at all-guides.com Parts 3 A 1 7 0 6 K...
  • Page 95 All manuals and user guides at all-guides.com Parts A p p l y a n a e r o b i c s e a l a n t t o a l l n o n - s w i v e l i n g p i p e T o r q u e t o 5 i n - l b s ( .
  • Page 96 All manuals and user guides at all-guides.com Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 5 9 0 7 9 2 5 9 0 8 0 2 5 9 0 8 1 2 4 J 6 5 8...
  • Page 97 All manuals and user guides at all-guides.com Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 5 9 0 7 9 2 5 9 0 8 0 2 5 9 0 8 1 2 4 J 6 9 0...
  • Page 98 All manuals and user guides at all-guides.com Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 5 9 0 7 9 2 5 9 0 8 0 2 5 9 0 8 1 1 6 K 3 6 3 S P A C E , f u e l t a n k...
  • Page 99 All manuals and user guides at all-guides.com Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 5 9 0 7 9 2 5 9 0 8 0 2 5 9 0 8 1 9 6 ✖...
  • Page 100 All manuals and user guides at all-guides.com Parts 259089, E-30i with Air Compressor 259090. E-30i with Booster Heat and Air Compressor 259091, E-XP2i with Booster Heat and Air Compressor A p p l y a n a e r o b i c s e a l a n t t o a l l n o n - s w i v e l p i p e t h r e a d s . 1 0 0 3 A 1 7 0 6 K...
  • Page 101 All manuals and user guides at all-guides.com Parts A p p l y a n a e r o b i c s e a l a n t t o a l l n o n - s w i v e l i n g p i p e t h r e a d s .
  • Page 102 All manuals and user guides at all-guides.com Parts 3 A 1 7 0 6 K...
  • Page 103 All manuals and user guides at all-guides.com Parts Q u a n t i t y D e s c r i p t i o n R e f P a r t 2 5 9 0 8 9 2 5 9 0 9 0 2 5 9 0 9 1 1 0 1 4 *...
  • Page 104 All manuals and user guides at all-guides.com Parts Proportioners E-30i E–30i with Booster Heat E-XP2i with Booster Heat 1 0 4 3 A 1 7 0 6 K...
  • Page 105 All manuals and user guides at all-guides.com Parts 3 A 1 7 0 6 K 1 0 5...
  • Page 106 All manuals and user guides at all-guides.com Parts 1 0 6 3 A 1 7 0 6 K...
  • Page 107 All manuals and user guides at all-guides.com Parts 3 A 1 7 0 6 K 1 0 7...
  • Page 108 All manuals and user guides at all-guides.com Parts A p p l y a n a e r o b i c p o l y a c r y l a t e p i p e s e a l a n t t o a l l n o n - s w i v e l i n g p i p e t h r e a d s .
  • Page 109 All manuals and user guides at all-guides.com Parts Q u a n t i t y E - X P 2 i E – 3 0 i w i t h R e f P a r t D e s c r i p t i o n w i t h E - 3 0 i B o o s t e r...
  • Page 110 All manuals and user guides at all-guides.com Parts Q u a n t i t y E - X P 2 i E – 3 0 i w i t h R e f P a r t D e s c r i p t i o n w i t h E - 3 0 i B o o s t e r...
  • Page 111 All manuals and user guides at all-guides.com Parts Q u a n t i t y E - X P 2 i E – 3 0 i w i t h R e f P a r t D e s c r i p t i o n w i t h E - 3 0 i B o o s t e r...
  • Page 112 All manuals and user guides at all-guides.com Parts Q u a n t i t y E - X P 2 i E – 3 0 i w i t h R e f P a r t D e s c r i p t i o n w i t h E - 3 0 i B o o s t e r...
  • Page 113 All manuals and user guides at all-guides.com Parts Pump Inlet Assembly Kits D e s c r i p t i o n K i t n c l u d e s : 2 4 L 9 2 6 2 6 3 –...
  • Page 114 All manuals and user guides at all-guides.com Parts Proportioner Module 24L924, Module for E-30i 24L925, Module for EXP2i F l a t s i d e f a c e s u p . L u b r i c a t e t h r e a d s w i t h I S O o i l o r g r e a s e . A s s e m b l e p u m p c y l i n d e r s fl u s h t o o n e f u l l t h r e a d u n d e r - fl u s h o f h o u s i n g s u r f a c e .
  • Page 115 All manuals and user guides at all-guides.com Parts Q u a n t i t y R e f P a r t D e s c r i p t i o n 2 4 L 9 2 4 2 4 L 9 2 5 3 0 1 2 4 L 9 2 3...
  • Page 116 All manuals and user guides at all-guides.com Parts Dual Zone 4.0 Kw Fluid Heater 24L936 T o r q u e t o 1 0 f t - l b s ( 1 6 3 N • m ) . T o r q u e t o 3 f t - l b s ( 3 1 N •...
  • Page 117 All manuals and user guides at all-guides.com Parts 24L936 R e f P a r t D e s c r i p t i o n Q t y 3 5 1 1 5 M 8 7 8 B L O C K , h o r i z o n t a l 3 5 2 1 5 H 3 0 2 E D U C E , # 1 4 S A E x 1 / 2 –...
  • Page 118 All manuals and user guides at all-guides.com Parts Air Control Panel 1 1 8 3 A 1 7 0 6 K...
  • Page 119 All manuals and user guides at all-guides.com Parts A p p l y p i p e s e a l a n t t o a l l n o n - s w i v e l i n g p i p e T o r q u e t o 1 0 + / - f t - l b s ( 1 4 N ●...
  • Page 120 All manuals and user guides at all-guides.com Parts Fluid Manifold 24K382 V a l v e m u s t b e c l o s e d w i t h h a n d l e p o s i t i o n a s T o r q u e t o 3 5 5 –...
  • Page 121 All manuals and user guides at all-guides.com Parts Electrical Enclosure Electrical Enclosure with Heat Electrical Enclosure without Heat 3 A 1 7 0 6 K...
  • Page 122 All manuals and user guides at all-guides.com Parts Electrical Enclosure with Heat Electrical Enclosure without Heat Q u a n t i t y W i t h W i t h o u t R e f P a r t D e s c r i p t i o n H e a t H e a t...
  • Page 123 All manuals and user guides at all-guides.com Parts Q u a n t i t y W i t h W i t h o u t R e f P a r t D e s c r i p t i o n H e a t H e a t 5 4 1...
  • Page 124 All manuals and user guides at all-guides.com Parts 22kW Diesel Generator T o r q u e t o 6 f t - l b s ( 3 5 . 5 N ● m ) A p p l y s e a l a n t ( b l u e ) t o t h r e a d s . T o r q u e t o 1 5 f t - l b s ( 0 N ●...
  • Page 125 All manuals and user guides at all-guides.com Parts 22kW Diesel Generator R e f P a r t D e s c r i p t i o n Q t y . R e f P a r t D e s c r i p t i o n Q t y .
  • Page 126 All manuals and user guides at all-guides.com Parts Radiator S e e a s s e m b l y n o t e s o n n e x t p a g e . 3 A 1 7 0 6 K...
  • Page 127 All manuals and user guides at all-guides.com Parts A p p l y p i p e s e a l a n t t o a l l n o n - s w i v e l i n g p i p e S e e p a r t s l i s t f o r l e n g t h .
  • Page 128 All manuals and user guides at all-guides.com Parts R e f P a r t D e s c r i p t i o n Q t y R e f P a r t D e s c r i p t i o n Q t y 6 3 0 2 4 L 9 4 0 C A P , r a d i a t o r ;...
  • Page 129 All manuals and user guides at all-guides.com Parts Circuit Breaker Modules 24J728, Din Rail Circuit Breaker Assembly S e e E l e c t r i c a l S c h e m a t i c s , p a g e 1 3 4 R e f P a r t D e s c r i p t i o n...
  • Page 130 All manuals and user guides at all-guides.com Parts 24J721, Transformer and Fan Circuit Breaker Module S e e E l e c t r i c a l S c h e m a t i c s , p a g e 1 3 4 e f P a r t D e s c r i p t i o n Q t y...
  • Page 131 All manuals and user guides at all-guides.com Parts Fuel Tank 24K390 R e f P a r t D e s c r i p t i o n Q t y R e f P a r t D e s c r i p t i o n Q t y 7 5 1 - 7 5 5 1 2 5 6 4 8 F I T T I N G , 3 / 1 6 b a r b e d...
  • Page 132 All manuals and user guides at all-guides.com Parts Heat Exchanger Assembly E n s u r e fl o w d i r e c t i o n a r r o w s o n s o l e n o i d s v a l v e s ( 8 0 4 ) a r e p o i n t i n g d o w n .
  • Page 133 All manuals and user guides at all-guides.com Parts Fluid Inlet Kit 24L934 A p p l y s e a l a n t t o a l l t a p e r e d p i p e t h r e a d s . A p p l y A p p l y t h e r m a l p a s t e t o t h e s t e m o f d i a l b e f o r e s e a l a n t t o f e m a l e t h r e a d s .
  • Page 134 All manuals and user guides at all-guides.com Electrical Schematics Electrical Schematics Harness Identification A l l w i r e h a r n e s s e s a r e i d e n t i fi e d b y a l e t t e r . T h e fi r s t l e t t e r o n e a c h w i r e i n a w i r e h a r n e s s c o r r e s p o n d s w i t h t h e w i r e h a r n e s s .
  • Page 135 All manuals and user guides at all-guides.com Electrical Schematics Wire Label Identification Code T h e p l a s t i c w i r e w r a p l a b e l s a p p l i e d t o m a n y o f t h e c a b l e s i n t h e s y s t e m u s e a c o d e t h a t i n d i c a t e s b o t h t h e n e a r - e n d a n d f a r - e n d c o n n e c t i o n s m a d e w i t h t h e l a b e l e d w i r e .
  • Page 136 All manuals and user guides at all-guides.com Electrical Schematics Electrical Enclosure Wiring Diagram K110 - RED K120 ENCLOSURE BOUNDARY K100 - BLK H110 - ORG Disconnect Ass’y, 24L927 K070 - WHT TO 120/240VAC ALTERNATOR K050 - RED CT01 K030 - BLK POWER CABLE ‘K’, 125753 K010 - GRN K070 - WHT...
  • Page 137 All manuals and user guides at all-guides.com Electrical Schematics T o r q u e t e r m i n a l b l o c k s t o 5 – 7 i n . – l b s ( 0 . 5 – 0 . 8 R o t a r y s w i t c h s e t t o “...
  • Page 138 All manuals and user guides at all-guides.com Electrical Schematics Booster Heater Wiring Diagram ENCLOSURE BOUNDARY LPTCM, 24L951 ‘TCM-A-CAN TCM-H’ ‘TCM-A-5 PWR’ 16K799 CIRCUIT BREAKER ‘TCM-A-CAN TCM-B’ 24J728 LPTCM, 24L951 TB18 ‘TCM-B-CAN TCM-A’ TB17 TB16 ‘TCM-B-5 PWR’ TB15 16K799 TB14 ‘TCM-B-CAN PSU’ TB13 POWER HPTCM, 24L950...
  • Page 139 All manuals and user guides at all-guides.com Electrical Schematics Disable Optional Booster Heater Wiring Diagram LPTCM, 24L951 ‘TCM-B-CAN TCM-A’ ‘TCM-B-5 PWR’ 16K799 POWER HPTCM, 24L950 SUPPLY, 123374 ‘TCM-B-CAN PSU’ N e w p o w e r s u p p l y c o n n e c t i o n i n p o r t # 6 . U n t e r m i n a t e d 3 A 1 7 0 6 K 1 3 9...
  • Page 140 All manuals and user guides at all-guides.com Electrical Schematics Optional Remote Display Module Wiring Diagram ENCLOSURE BOUNDARY HPTCM, 24L950 ‘TCM-H-6 CAN-1’ SPLITTER, 124654 ‘CAN-1 TCM-H’ ‘CAN 2’ To Remote Display CAN, 123652 BULKHEAD, 121612 ‘CAN 1’ To MCM CAN, 121000 CAN, 123652 BULKHEAD, 121612 1 4 0...
  • Page 141 All manuals and user guides at all-guides.com Electrical Schematics Optional Customer Auxiliary Power Wiring Diagram S e e C i r c u i t B r e a k e r I d e n t i fi c a t i o n , p a g e 1 3 5 , f o r c i r c u i t b r e a k e r i d e n t i fi...
  • Page 142 All manuals and user guides at all-guides.com Electrical Schematics Reactor Cabinet Wiring Diagram N120 - BLK N130 - BLK TO ELECTRICAL ENCLOSURE N040 - GRN/YEL HARNESS ‘N’, 125756 N060 - BLK N080 - BLK N060 - BLK N050 - GRN/YEL N070 - BLK N090 - BLK COOLANT PUMP (240 VAC)

  • Page 143: E L E C T R I C A L S C H E M A T I C

    All manuals and user guides at all-guides.com Electrical Schematics Load Center Wiring Diagram E630 - BLU TO ENGINE E620 - BRN HARNESS ‘E’ E611 - BLK 16K301 E150 - WHT E100 - ORG E200 - GRY FUSE REPAIR KIT E190 - TAN 24L959 E020 - RED (contains two replacement fuses)
  • Page 144 All manuals and user guides at all-guides.com Electrical Schematics Reactor Wiring Diagram 24L948 CABLE, 121002 FERRITE MCM-1 ADM-CAN BEAD MCM-9 PRESSURE-A 120448 MCM-10 MTR SENSE MCM-8 PRESSURE-B MCM-1 CAN-1 MCM-2 LOADCTR TO MOTOR 24L923 MCM-3 J21 MCM-6 PUMP-CYCLE MCM-5 J22 24L949 ENGINE COOLANT TEMPERATURE...

  • Page 145: G R A C O S T A N D A R D W A R R A N T

    All manuals and user guides at all-guides.com Electrical Schematics Reactor Cable Routing t e m P a r t t e m P a r t E n d 1 E n d 2 E n d 1 E n d 2 M C M - 1 M C M - 8 M C M - 1...
  • Page 146 All manuals and user guides at all-guides.com Electrical Schematics Engine Wiring Diagram E190 - TAN E190 - TAN E020 - RED E020 - RED FUSIBLE LINK HARNESS ‘C’, 24L964 CHARGE ALTERNATOR C020 - RED C010 - RED FUSE, 16P405, FUSE HOLDER, 16P406 C030 - RED C040 - RED C050 - RED...
  • Page 147 All manuals and user guides at all-guides.com Electrical Schematics Alternator Enclosure Wiring Diagram ALTERNATOR ENCLOSURE K080 - WHT M060 - WHT 125822 M070 - WHT 125631 TO ENGINE CONTROL M020 - BLK SP11 F6, 2 AMP MODULE M060 - WHT M040 - RED F7, 2 AMP SP12...
  • Page 148 All manuals and user guides at all-guides.com Electrical Schematics Air Compressor Wiring Diagram ELECTRICAL ENCLOSURE BOUNDARY CIRCUIT BREAKER ASS’Y, 24J728 AIR COMPRESSOR ELECTRICAL ENCLOSURE TB18 TB17 TB16 TB15 TB14 TB13 1/L1 3/L2 5/L3 2/T1 4/T2 6/T3 TO AIR COMPRESSOR POWER CABLE, 16M827 CORD GRIP, CT02 16M826...
  • Page 149 All manuals and user guides at all-guides.com Repair and Spare Parts Reference Repair and Spare Parts Reference Recommended Common Spare Parts R e f P a r t D e s c r i p t i o n P a r t o f A s s e m b l y 2 4 K 2 0 7 H o s e F T S ( F l u i d T e m p e r a t u r e S e n s o r ) S y s t e m s 1 1 7...
  • Page 150 All manuals and user guides at all-guides.com Repair and Spare Parts Reference Recommended Rebuild Spare Parts P a r t D e s c r i p t i o n R e f . P a r t o f A s s e m b l y 2 4 L 9 4 8 A d v a n c e d D i s p l a y M o d u l e ( A D M ) S y s t e m 2 0 5...
  • Page 151 All manuals and user guides at all-guides.com Dimensions Dimensions T o p V i e w F i g u r e 5 2 S i d e V i e w F i g u r e 5 3 3 A 1 7 0 6 K 1 5 1...
  • Page 152 All manuals and user guides at all-guides.com Dimensions S i d e V i e w : S y s t e m w i t h C o m p r e s s o r a n d H o s e a c k A c c e s s o r i e s F i g u r e 5 6 T o p V i e w : S y s t e m w i t h C o m p r e s s o r a n d H o s e a c k...
  • Page 153 All manuals and user guides at all-guides.com Dimensions P a l l e t M o u n t i n g D i m e n s i o n s F i g u r e 5 7 3 A 1 7 0 6 K 1 5 3...
  • Page 154 All manuals and user guides at all-guides.com Technical Specifications Technical Specifications E-30i Models U . S . M e t r i c M a x i m u m F l u i d W o r k i n g P r e s s u r e P r e s s u r e 2 0 0 0 p s i 1 4 M P a , 1 4 0 b a r...
  • Page 155 All manuals and user guides at all-guides.com Technical Specifications R e c o m m e n d e d A i r C o m p r e s s o r s C h a m p i o n ® B - 5 , B a s e M o u n t S p e c i fi...
  • Page 156 All manuals and user guides at all-guides.com Technical Specifications E-XP2i Models M e t r i c U . S . M a x i m u m F l u i d W o r k i n g P r e s s u r e P r e s s u r e 3 5 0 0 p s i 2 4 .
  • Page 157 All manuals and user guides at all-guides.com Technical Specifications R e c o m m e n d e d A i r C o m p r e s s o r s C h a m p i o n ® B - 5 , B a s e M o u n t S p e c i fi...
  • Page 158 All manuals and user guides at all-guides.com Graco Standard Warranty r a c o w a r r a n t s a l l e q u i p m e n t r e f e r e n c e d i n t h i s d o c u m e n t w h i c h i s m a n u f a c t u r e d b y r a c o a n d b e a r i n g i t s n a m e t o b e f r e e f r o m d e f e c t s i n m a t e r i a l a n d w o r k m a n s h i p o n t h e d a t e o f s a l e t o t h e o r i g i n a l p u r c h a s e r f o r u s e .

This manual is also suitable for:

Reactor e-xp2i

Table of Contents