Summary of Contents for Ski-Doo Grand Touring 700 2000
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2000 Shop Manual VOLUME 2 GRAND TOURING 700/SE GRAND TOURING SE MILLENNIUM EDITION FORMULA III 700 R/800 MACH 1 R/Z/Z R MACH Z R MILLENNIUM EDITION...
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TABLE OF CONTENTS SECTION SUBSECTION PAGE SAFETY NOTICE ..........................WHAT’S NEW ............................INTRODUCTION ..........................SERVICE TOOLS AND 01 – Service tools................01-01-1 SERVICE PRODUCTS 02 – Service products............... 01-02-1 LUBRICATION 01 – Lubrication and maintenance chart .......... 02-01-1 AND MAINTENANCE TROUBLESHOOTING 01 –...
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TABLE OF CONTENTS SECTION SUBSECTION PAGE STEERING/ 01 – Table of contents ..............08-01-1 FRONT SUSPENSION 02 – Steering system............... 08-02-1 03 – Suspension and ski system ............. 08-03-1 BODY/FRAME 01 – Table of contents ..............09-01-1 02 – Body..................09-02-1 03 –...
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SAFETY NOTICE SAFETY NOTICE This manual has been prepared as a guide to correctly service and repair some 2000 Ski-Doo snowmo- biles. See model list below. This edition was primarily published to be used by snowmobile mechanics who are already familiar with all service procedures relating to Bombardier made snowmobiles.
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WHAT’S NEW WHAT’S NEW STEERING SYSTEM 08-02 • Ski alignment specifications. MMR2000_042_00_02A.FM...
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INTRODUCTION INTRODUCTION This Shop Manual Volume 2 covers the following Grand Touring 700/SE/SE Millennium Edition Formula III 700 R/800 Bombardier made 2000 snowmobiles: Mach 1 R/Z/Z R/Z R Millennium Edition MODEL These are CK3 Series models. MODELS NUMBER FORMULA* III 700 R (Canada) .....1590 FORMULA* III 700 R (U.S.) ....1591 FORMULA* III 800 (Canada)....1619 FORMULA* III 800 (U.S.) ......1620...
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INTRODUCTION ENGINE SERIAL NUMBER Engine Serial Number Location 1. Engine serial number ARRANGEMENT OF THE MANUAL The manual is divided into 11 major sections: 01 SERVICE TOOLS AND SERVICE PRODUCTS 02 LUBRICATION AND MAINTENANCE 03 TROUBLESHOOTING 04 ENGINE 05 TRANSMISSION 06 ELECTRICAL 07 REAR SUSPENSION 08 STEERING/FRONT SUSPENSION...
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INTRODUCTION LIST OF ABBREVIATIONS USED IN THIS MANUAL ampere left hand ampere A•h ampere-hour long track alternate current meter acceleration and control modulator magneto ADSA advanced direct shock action Max. maximum bottom dead center Min. minimum BTDC before top dead center milliliter °C degree Celsius...
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INTRODUCTION This Shop Manual uses technical terms wich may be slightly different from the ones in the parts catalog. Page heading indicates section and subsection detailed. Subsection title indicates Section 07 REAR SUSPENSION beginning of the subsection. SUSPENSION SC-10 SPORT, TOURING AND MOUNTAIN Italic subtitle above exploded view...
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INTRODUCTION Section 05 TRANSMISSION Title indicates main procedure Turn puller handle and sliding half at once to extract the bushing. to be carried-out. CAUTION: Italic bold face type setting indicates a particular procedure F-Series and S-Series Only concerning a model. Should installation procedure be required, refer to BRAKE 05-05 then look for Italic bold face setting...
INTRODUCTION GENERAL INFORMATION ILLUSTRATIONS AND PROCEDURES The information and component/system descrip- tions contained in this manual are correct at time Illustrations and photos show the typical construc- of publication. Bombardier Inc. however, main- tion of the different assemblies and, in all cases, tains a policy of continuous improvement of its may not reproduce the full detail or exact shape of products without imposing upon itself any obliga-...
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INTRODUCTION LOCTITE APPLICATION Blind Holes PROCEDURE The following describes the most common appli- cation procedures when working with Loctite products. NOTE: Always use proper strength Loctite prod- uct as recommended in this Shop Manual . THREADLOCKER Uncovered Holes (bolts and nuts) 1.
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INTRODUCTION 1. Clean threads (stud and hole) with solvent. Adjusting Screw 2. Apply Loctite Primer N (P/N 293 800 041) on threads and allow to dry. 3. Put several drops of proper strength Loctite threadlocker on female threads and in hole. 4.
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INTRODUCTION Standard Thread Repair 1. Remove old gasket and other contaminants with Loctite Chisel remover (P/N 413 708 500). 1. Follow instructions on Loctite FORM-A-THREAD Use a mechanical mean if necessary. (P/N 413 708 600) package. NOTE: Avoid grinding. 2. If a plate is used to align bolt: 2.
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INTRODUCTION 3. DO NOT use anti-seize Loctite or any similar product. 4. No curing period is required. Mounting in Tandem 1. Apply retaining compound on internal element bore. 2. Continue to assemble as shown above. CASE-IN COMPONENTS Metallic Gaskets A00A3VA 1.
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INTRODUCTION TIGHTENING TORQUES FASTENER SIZE N•m Lbf•ft (8.8 GRADE) Tighten fasteners to torque mentioned in explod- ed views and text. When they are not specified refer to following table. Bold face size (e.g. indicates nominal value (mean value). FASTENER SIZE N•m Lbf•in (8.8 GRADE)
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AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0 AFFIX PROPER POSTAGE Technical Publications After Sales Service 565 de la Montagne Street Valcourt, Quebec, Canada J0E 2L0...
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