IMET Spa BS 300 PLUS SH Instructions For Use Manual
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IMET Spa BS 300 PLUS SH Instructions For Use Manual

Semiautomatic - pneumatic
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TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE
BS300 Plus SH ED.2010 rev.00
Bandsaw BS 300 PLUS SH
Semiautomatic - Pneumatic
1/53
IMET Spa
Loc. Tre Fontane - Cisano Bergamasco
Tel. 035/4387911 - Fax. 035/787066
Web site: www.imetsaws.com
E-mail: imet@imetsaws.com

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  • Page 1 TRADUCTION OF THE ORIGINAL INSTRUCTIONS FOR USE IMET Spa Loc. Tre Fontane - Cisano Bergamasco Tel. 035/4387911 - Fax. 035/787066 Web site: www.imetsaws.com E-mail: imet@imetsaws.com Bandsaw BS 300 PLUS SH Semiautomatic - Pneumatic INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 1/53...
  • Page 2 INSTRUCTIONS FOR USE We recommend to read carefully the information here included in order to install, use and maintain correctly and safely this machine. Please refer always to this instruction manual in case of assistance service need and keep it carefully for all the machine life.
  • Page 3 INSTRUCTIONS FOR USE =========================================================================== CE DECLARATION OF CONFORMITY (encl. II A DIR 2006/42/CE) / 01 =========================================================================== THE MANUFACTURER : IMET S.p.A Località Tre Fontane 24034 - CISANO BERGAMASCO –BG- ITALIA HEREBY DECLARES THAT in designing and manufacturing the machine described here below , we have considered the most important requirements of safety and health dictated by the European Directives of the Machine Security.
  • Page 4 INSTRUCTIONS FOR USE --------------------------------------------------------------------------------------------------------------------------- BS300 Plus SH ED.2010 rev.00 4/53...

  • Page 5: Machine Noise

    INSTRUCTIONS FOR USE  3 - MACHINE NOISE The noise level of the working area - given the conditions described below - is determined by the simultaneous working of several parts of the machine in motion (according to the working cycle), in addition to the tool when cutting the material.

  • Page 6: Guarantee Norms

    INSTRUCTIONS FOR USE 4 - GUARANTEE NORMS I.ME.T. offers a wide range of sawing machines and accessories, destined to who buys/uses them as part of a commercial or professional activity. The manufacturer grants that this product has been strongly controlled and that there are no defects in the used and working materials for a period of 12 months from the date of the delivery note.

  • Page 7: Table Of Contents

    INSTRUCTIONS FOR USE GENERAL INDEX PAGE 1- INTRODUCTION 2 – CONFORMITY DECLARATION 3 – MACHINE NOISE 4 – GUARANTEE NORMS 5 – Index 6 – Technical characteristics 7 – Installation – minimum requirements 8 – Moving and shipping 9 – Fittings/Accessories 10 –...

  • Page 8: Technical Characteristics

    INSTRUCTIONS FOR USE 6 – TECHNICAL CHARACTERISTICS Electro-pneumatic semiautomatic bandsaw, mitre cutting from 0° to 60° left and from 0° to 45° right. - Pneumatic vice with adjustable guides, free to move alongside the worktable, with quick motion and clamping. - Easy stops at 0°, 45°, 60°...
  • Page 9 INSTRUCTIONS FOR USE Dimensions (mm) Width Length Height Worktable height When working 1700 1860 Packed 1400 1400 1680 7 – INSTALLATION This machine can work according to the parameters provided by the manufacturer if correctly installed and if the minimum requirements are observed, as follows: - It must be used indoor and with temperatures from +5 to + 40 °...

  • Page 10: Moving And Shipping

    INSTRUCTIONS FOR USE 8 - MOVING AND SHIPPING The packing of the machine guarantees protection even during shipments with normal means of transport. Special packing can be supplied in case of particular requests by the user. These models are supplied with a carton packing which allows to store them one above the other (1+1 max.) and to move them for a short way.
  • Page 11 INSTRUCTIONS FOR USE Transport with wooden crate or wooden case. ( BY REQUEST , ON CHARGE ) The machine is wrapped with thermoplastic material in order to assure a suited protection of all its parts; then it is packed into a wooden crate or cage to protect it from collisions, inclement weather and so on. To lift it, use a forklift from front side of machine, with forks length 1.5 m or more (see picture ).
  • Page 12 INSTRUCTIONS FOR USE making several cuts with the same cutting length. Loading roller table – To install them correctly, the saw must be fixed to the floor. The machine is equipped with connection for loading table (left side). Remove the roller to connect the first element of the loading table (type RTS).
  • Page 13 INSTRUCTIONS FOR USE Foot control - supplied as optional. It is connected to the socket placed on the rear part of the panel. By pushing it, the machine starts. Supplementary pneumatic vice - connected to the standard vice, allows to lock workpiece on both sides of the cuts (only for 90 degrees cuts) Voltage transformer - set it between the electric equipment of the building and the electric supply of the machine.
  • Page 14 INSTRUCTIONS FOR USE The following chart refers to the cut of a solid with diameter 80mm, using a standard bandsaw. If the material size changes, the corresponding parameters change as well, according to the type of machine and to the possible accessories which have been installed. For example, in case the material size increases, these parameters have to be reduced, and vice versa.

  • Page 15: Instructions For Use And Warnings

    INSTRUCTIONS FOR USE  11 - INSTRUCTIONS FOR USE AND WARNINGS This machine can make automatic work cycles, however at the end of each one the operator has to remove the material that has been cut and possibly change the cutting conditions. Therefore the saw sometimes must be manually adjusted and then it works in automatic cycle (so the operator is not indispensable).
  • Page 16 INSTRUCTIONS FOR USE On some parts of the machine there are some stickers which warn about the safety measures that have to be taken by the operator who runs it. Their meaning (easy to understand) is indicated in the following chart BS300 Plus SH ED.2010 rev.00 16/53...
  • Page 17 INSTRUCTIONS FOR USE  11.2 - OPERATOR’S SAFETY This section illustrates the safety protections applied on the saw, according to the current legislation in the field of safety. 11.2.1. ELECTRIC EQUIPMENT – norm EN 60204-01 . . Electric board closed with screws - general switch .

  • Page 18: Machine Description

    In the following paragraphs you will find all information to use the machine in the best way and for a very long time. BS 300 PLUS SH The choice and the use of the parts have been made by considering the conditions of use and the long machine life.
  • Page 19 INSTRUCTIONS FOR USE In particular it respects the technical prescriptions of the norms EN 55011 and EN 50082-2, and it is foreseen to be used in industrial enviroments and not in residential ones. 13 - MACHINE SETTING FOR STARTING Verify that the machine has not apparent damages or faults and check the standard equipment that includes tools, fittings to carry out some adjustments, use and maintenance handbook.
  • Page 20 INSTRUCTIONS FOR USE h) after this, repeat again form point a) check that blade moves in the right sense and if not, after turning the general switch on "OFF" disconnect the feeding plug, reverse the connection of the both line connection wire, excluding green/yellow cable of grounding and star again from point a).
  • Page 21 INSTRUCTIONS FOR USE The above mentioned described procedure must be the also same one to change the blade after a change of pitch, wear and tear, and break .It will be necessary a careful cleaning of all points of connection with the band.
  • Page 22 INSTRUCTIONS FOR USE STOP the rear selector, -only for ESC equipped models-) close the vice by the selector (5) and check if jaws clamp rightly the piece. Position the front shaft of blade guide holder 15/RI0074 so that it does not bump against the piece or the jaws when the saw frame is coming down.
  • Page 23 INSTRUCTIONS FOR USE To make these cuts it is necessary to unlock the lever-pos.9- , turn the saw frame manually until you read on the scale-pos.17- the desired angle then lock the lever-pos.9-. again. Predetermineted lockings make easier on the positions 0 deg. , 45 and 60 deg. To move saw frame from an angle to another it is better you put no workpiece on the work table or tight in the vice.

  • Page 24: Blade Tension

    INSTRUCTIONS FOR USE BLADE - Adjustment of the blade guides because of different blade thickness: picture RI0372 This adjustment must be done when you have a blade with thickness other than 0.9 mm or in case the hard metal pads are worn out. The easiest test is the following: put a blade in the guides and move it back and forth to evaluate the mechanical play.
  • Page 25 INSTRUCTIONS FOR USE General working pressure - dr.RI0340-. the device is equipped with a filter-pos.4- with automatic discharge of impurities , a pressure regulator- pos.5-, an installation lubricator-pos.3- and a manometer-pos.2- usually regulated at 6 BAR . The changes must be made as follows : take the ring-pos.1- of the reduction gear , pull up it, and wheel it on the indicated direction to increase or to reduce the pressure.
  • Page 26 INSTRUCTIONS FOR USE Make sure that there is oil in the gearbox: with the motor running and the sawframe all the way down, you can check the oil level inside the window placed on the right side of the reducer. Replace the coolant MONTHLY and clean the tank.

  • Page 27: Adjustments

    INSTRUCTIONS FOR USE  Please remember to abide by the current Law Norms concerning the draining of: - materials used by the machine (for example hydraulic circuit oil, reduction gear oil, oil for installations of lubrication and so on); - scrap materials or materials not usable anymore (for example ferrous and not ferrous chips, tools like blades and so on);...
  • Page 28 INSTRUCTIONS FOR USE 12.2 - DEFECTS OF THE BAND / CAUSES / SOLUTIONS In case of broken teeth, broken blades or short blade life, lay down the broken band on the floor and check the body and teeth defects; look for them in the following table and read the solution of the cutting problem . 1.
  • Page 29 INSTRUCTIONS FOR USE - Approach the band guides to the cutting unit; - check if the cutting piece is rightly horizonataly placed on the support table; - control the band perpendicularity: if it is out of perpendicularity, work on the band guides; - toothing too thick;...

  • Page 30: Machine Demolition

    INSTRUCTIONS FOR USE - if the dirt is on the right side: the right band guide is out of square; - the dirt is on the complete cutting line: the band guides are out of square, or: the pressure is too high; the band tension is too low;...
  • Page 31 INSTRUCTIONS FOR USE 17.2 OILS AND LUBRICANTS (Comparation table marked RI0108): BS300 Plus SH ED.2010 rev.00 31/53...
  • Page 32 INSTRUCTIONS FOR USE 24 - MAINTENANCE - for skilled personnel ----------------------------------------------------------------------------------------------------------------------------------------------- IMPORTANT ----------------------------------------------------------------------------------------------------------------------------------------------- If you want to make some special maintenance/disassembly/resetting operations on the machine, it is necessary to know all information concerning safety procedures. The skills of specialized personnel allow to solve more easily all problems found by the user when running the saw.
  • Page 33 INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 33/53...
  • Page 34 INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 34/53...
  • Page 35 INSTRUCTIONS FOR USE +++++++++++++++++++++++++++++ BS300 Plus SH ED.2010 rev.00 35/53...
  • Page 36 INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 36/53...
  • Page 37 INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 37/53...
  • Page 38 INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 38/53...
  • Page 39 INSTRUCTIONS FOR USE +++++++++++++++++++++++++++++ BS300 Plus SH ED.2010 rev.00 39/53...
  • Page 40 INSTRUCTIONS FOR USE +++++++++++++++++++++++++++++ BS300 Plus SH ED.2010 rev.00 40/53...
  • Page 41 INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 41/53...
  • Page 42 INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 42/53...
  • Page 43 INSTRUCTIONS FOR USE BS300 Plus SH ED.2010 rev.00 43/53...
  • Page 44 INSTRUCTIONS FOR USE COD. ITALIANO ENGLISH FRANCOISE DEUTSCH BS 300 PLUS SH 3F 2V 35/70 BS 280 PLUS SH 3PH.2SPEED 065302 V40 0 SEGATR V400 BS 280 PLUS SH 3PH 2VIT V400 ATTACCO RAP.ARIA TEDESCO MASCH AIGNEP 261-DN7,5MM- AIR RAPID CONNECT. 1/4"...
  • Page 45 INSTRUCTIONS FOR USE BUSSOLA 179458 DISTANZ.D.6,5X10X14 SPACER D.6,5X10X14 BUSSOLA MOLLE/ARCO 280-GH 179965 BRUN 280-GH BUSH SPRINGS/BOW BUSSOLA TEMP.10X15X12 182433 DIN179/A TEMPERATED BUSH 10X15X12 BUSSOLA TEMP.12X18X12 182466 DIN179/A TEMPERATED BUSH 12X18X12 BUSSOLA TENDINASTR.300350 182476 NEWA UT BAND STRETCHER BUSH CAMMA D.60 LAM.TAST.BS300 182865 STROKE-END CAM D.40 CAPPUCCIO PRESSOST.CAP-1...
  • Page 46 INSTRUCTIONS FOR USE COIN GAUCHE BLOCAGE ÉTAU CUNEO SX BLOC.MORSA SIRIO370 VICE ADJ. LEFT 279150 SIRIO370 WEDGE S.370 COIN DROI BLACAGE ÉTAU CUNEO DX BLOC.MORSA SIRIO370 VICE ADJ. RIGHT 279160 SIRIO370 WEDGE S.370 CUNEO REGISTR.MORSA BS280 PLUS L.452 CON 2 FORI VICE ADJUSTING WEDGE 280052 SPINA...
  • Page 47 INSTRUCTIONS FOR USE APP.DX.LAV.280PLUS PLUS GANASCIA LEFT CAST IRON JAW, 280 492640 APP.SINIST.280PLUS/60 PLUS GANASCIA LEFT CAST IRON 492640L APP.SX.LAV.280PLUS JAW,BS280PLUS GHIERA MORSE BS350-280-TR 495251 BRUN (D40X..) VICE SCREW HANDLE RING GHIERA KM5 M25X1,5 PERNO 497110 OSC.B S280 RING KM5 M25X1,5 GIUNTO M24JUNIOR D.19X24 500316 BS280...
  • Page 48 INSTRUCTIONS FOR USE BASE A INCASTRO 320.76 X 521585 LACCI LEGRAND SUPPORT FOR STINGS 320.76 521635 LACCIO LEGRAND 319-16 9X260 STRING 319-16 9X260 LAMIERA X DISTRIB.REFRIG.BS280 SU COOLANT DISTR.SHEET METAL 521951 ARCO LAMIERA "L" FERMO 522924 TASTATORE 522941 LAMIERA TASTATORE BS300 LAMPADINA T55K 24V QUARTRON GLUEHLAMPA 523150...
  • Page 49 INSTRUCTIONS FOR USE TAGLIO (MACCHINE CON DOWN TASTATORE) PANNELLO INT.QUADRO 280 EL.CONTROL BOX INTERNAL 629298 "SH" PANEL PATTINO ANTER.COMPLETO VORD.BANDFUEHRUNGSCHUH 631163 BS280 N EW FRONT BAND GUIDE BS280 K.BS280 PATTINO POST.COMPLETO HINTERER 631165 BS280 NE W LOWER BAND GUIDE BS280 BANDFUEHRUNGSCHUH 280 PATTINO GUIDALAM.ANT.BS280 LAV...
  • Page 50 INSTRUCTIONS FOR USE PORTA PLACCHETTE PATTINO PAD SUPPORT FOR BAND EINSATZLAGER FUER 697300 BS350 GUIDE 350 BANDFUEHRUNG PORTARULLO W30 CAR.BS280 UNLOAD.W30 ROLLER HOLDER SUPPORT ROULEAU ABFUHR-ROLLERTRAGER 698045 PLUS NEW BS280 BS280PLUS/GH BS280 PORTA FINCORS/MOLLE BAND FRONT STROKE-END BAND VORD. ENDSCHALTER 699580 NASTRO 280 350 FRONTALE HOLDER...
  • Page 51 INSTRUCTIONS FOR USE BS280 NEW RIPARO NEW SAWBAND COVER BS280 728559 NAST.POST.BS280PLUS NEW PLUS 734540 RONDELLA ALLUMINIO 1-2 ALUMINIUM WASHER 1-2 734642 RONDELLA RAME 3/8 COPPER WASHER 3/8 KUPFERDICHTRING 3/8" 734694 RONDELLA RAME 1/4 COPPER WASHER 1/4 734698 RONDELLA RAME 1/8 COPPER WASHER 1/8 734745 RONDELLA ALLUMINIO 1-4...
  • Page 52 INSTRUCTIONS FOR USE MASCHI O ZAPFE SPAZZOLA FERRO D.50 785682 PERNO6x25 G1052 BLADE CLEANING BRUSH 6X25 BROSSE DIA 50 6X25 G1052 SPIA OLIO HE45 PERFECT- OIL SIGHT GLASS HE45 PERFECT-RECORD BOUCH. OELSCHAUGLAS HE45 786162 RECORD- 280 COD.12001 PERF/REC NIVEAU PERF/REC ELASTISCHER STIFT 4X20 788220 SPINA EL.SPIROL 4X20 DIN7343 ELASTIC PIN 4X20 DIN7343...
  • Page 53 INSTRUCTIONS FOR USE BS280 BS300 Plus SH ED.2010 rev.00 53/53...

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