IMET Spa VELOX 350 AF-E Instruction Manual, Maintenance And Spare Parts
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IMET Spa VELOX 350 AF-E Instruction Manual, Maintenance And Spare Parts

Circular cut off sawing machine, recommended for cutting aluminium, automatic-electronic
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28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-1
di 76 pagine.
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INSTRUCTION MANUAL, MAINTENANCE AND SPARE-PARTS
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CIRCULAR CUT OFF SAWING MACHINE, RECOMMENDED FOR CUTTING ALUMINIUMN
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63A VERSION O
MI/O/03-97/0
(read carefully all information contained in this manual)
VERSION : 350 AF-E (automatic-electronic)
(summery of all information foreseen for the marking: see page 3)
Località Tre Fontane - 24034 CISANO BERGAMASCO (BG)
Tel. 035 / 787833, Fax. 035 / 787066
MODEL
: VELOX
IMET S.p.A
VELOXAFE.DOC
Pagina n°-
1

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  • Page 1 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-1 di 76 pagine. VELOXAFE.DOC 63A VERSION O MI/O/03-97/0 --------------------------------------------------------------------------------------------------------------------------------------- INSTRUCTION MANUAL, MAINTENANCE AND SPARE-PARTS (read carefully all information contained in this manual) --------------------------------------------------------------------------------------------------------------------------------------- CIRCULAR CUT OFF SAWING MACHINE, RECOMMENDED FOR CUTTING ALUMINIUMN MODEL : VELOX VERSION : 350 AF-E (automatic-electronic) (summery of all information foreseen for the marking: see page 3) ---------------------------------------------------------------------------------------------------------------------------------------...

  • Page 2: Table Of Contents

    9.8 - Unlocking blade (for SIRIO 350 AF-E only) " 9.9 - Head rotation for oblique cutting " 9.10 - Head inclination (for VELOX 350 AF-E only) " 9.11 - Speed mechanical gear (for SIRIO 350 AF-E only) " 9.12 - Preparation to the automatic cycle "...
  • Page 3 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-3 di 76 pagine. 15 - Machine demolition 63SA 16 - Guarantee norms 17 - SPARE PARTS 630A 17.1 - Norms to request the spare-parts " 17.2 - OILS AND LUBRICANTS RIO108 18 - MAINTENANCE - for qualified technicians - 18.1 - Electrical scheme (2 and 4 speeds) QE0093A4 18.2 - Hydropneumatic circuit...
  • Page 4 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-4 di 76 pagine. 63 DO 1 - MACHINE DESCRIPTION, E.C. SAFETY NORMS, SUGGESTIONS FOR THE USE Automatic circular cut off sawing machine with pneumatic motion and hydraulic brake of the blade lowering speed. The head swivels from 45 deg. left to 45 deg. right. It is suitable for cutting metal profiles and solids in aluminium and light metals.
  • Page 5 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-5 di 76 pagine. 63 EC The technical specifications that you will find in the following tables serve to have a general evaluation of the machine and its performances. If not differently indicated, all data reported in this manual refer to the standard version, suitable for working at 400 V / 50 Hz if THREEPHASE.
  • Page 6 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-6 di 76 pagine. 63 FA 3 - INSTRUCTIONS FOR USE - SUGGESTIONS FOR THE OWNER AND THE OPERATOR - AUTOMATIC MACHINES - This machine is designed and manufactured so as to be safely used by the operator, provided that it is properly operated.
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  • Page 8 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-8 di 76 pagine. 63 GD 4 - MOVING AND TRANSIT If the machine is contained in a protection cage, after taking away the packing material, control the machine entireness. The weight is written on the packing outside and it is in the technical data of this instruction manual too, in the paragraph 2.
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  • Page 10 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-10 di 76 pagine. 63 HF 5 - INSTALLATION The machine can work in accordance with the parameters programmed by the manufacturer if it is rightly installed and the minimum following requirements are observed : - The machine must be only used in sheltered place and with a temperature from 5 ° to 40° C. - Relative ambient moisture not over 95 % .
  • Page 11 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-11 di 76 pagine. 63 II - 6 - FITTINGS ASSEMBLING The information necessary for the installation are given together with the fittings. Anyway you can find here following a short description of the product. Supporting roller tables: for installing these accessories in the right way it is necessary first of all to level and fix the machine.
  • Page 12 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-12 di 76 pagine. 63 ISF 7 - BLADE CHOICE In this paragraph we suggest the type of blade to use for cutting and the material that must be worked. To get the best performance from this machine it is necessary to understand the right applications of the used tools and what you have not to do with them.

  • Page 13: Pneumatic Connection

    Replace in its place the transparent protective part and the frontal sliding guard. 8.1.2. - COOLING SYSTEM and BLADE ASSEMBLING VELOX 350 AF-E If necessary, by following the instructions of the supplier, prepare the coolant suitable for the cutting material because in some cases we suggest to cut by dry method.

  • Page 14: Electrical Connection

    For safety take out the blade and the flanges - pos. 1, 2, 3, 4, 5 / dr. RI0070 - from the spindle of model VELOX 350 AF-E before pushing the button I (START). In case the blade is rotating in the opposite direction, turn the machine off by pushing the general switch - pos.2/dr.
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  • Page 16: System Starting

    28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-16 di 76 pagine. 63 MW 9 - SYSTEM STARTING By turning on the system, the display shows the release software code (example 3.5) during the loading of the set up data from the permanent memory "Eeprom". Then, for a time of about 2 seconds, it shows the identification code of the machine (for example 28A, SIL, or something else).

  • Page 17: Setting Of The Cutting Limits

    28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-17 di 76 pagine. For automatic machine only, if you press it within the TEST button -pos.4/dr.RI0055- it close the feeder vice CYCLE START(20): it allows to start a semiautomatic cutting cycle (when the led light of the function F3 is not flashing - pos.
  • Page 18 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-18 di 76 pagine. These limits are memorized according to the logical order (MAXIMUM POINT OF RETURN > CUT START > CUT END > MAXIMUM FORWARD STROKE). The position 1 selected by the manufacturer corresponds normally to the 80% of the maximum cutting height allowed (because the machine is fast never used at 100%).
  • Page 19 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-19 di 76 pagine. DISPLAY ANOMALIES ER0001 error in the configuration EEPROM ER0002 error in the data checksum in EEPROM 1 1st. block ER0003 error in the data checksum in EEPROM 2 2nd. block ER0004 error in the data checksum in EEPROM 3 3rd.
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  • Page 22: Preparation For The Semiautomatic Cycle

    16 - Manual opening / closing of the feeder vice - pos. 4 /dr. RIO166 - 17 - Unlocking of the rapid stops for mitre cuts (only VELOX 350 AF-E - pos. 13 / dr. RIO165 - ) 18 - Speed selector of the mechanical gear (only SIRIO 350 AF-E - pos. 13 / dr. RIO161 -) 19 - Handle for rotating the worktable in oblique cuts - pos.

  • Page 23: Locking / Emergency Locking

    28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-23 di 76 pagine. Start the general switch on, reset the emergency button if it has been pushed, close the vice by pushing the button “CLOSED ARROWS” - pos. 19 /dr. RIOO55 - and then prove the effective blocking of the jaws (and of the vertical vice, if used) on the workpiece.

  • Page 24: Head Rotation For Oblique Cutting

    The cuts in the automatic cycle are possible only from 0 to 60 deg. left (from 0 to 45 deg. on the model VELOX 350 AF-E). 9.10 - HEAD INCLINATION - for VELOX 350 AF-E only. It is possible to cut in the semiautomatic and automatic cycle also at 45 deg. from the vertical. If you want to make so, you have to block the rotation of the worktable at 0 deg.
  • Page 25 A) continuous rotation during the bar feeding (compulsory on the model VELOX 350 AF-E, because considering the very speed rotation and the good mass of the blade the under indicated possibility B is ineffective), suggested when you have to do very short cuts, by pushing the button F1 (pos.

  • Page 26: Overload Protections

    28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-26 di 76 pagine. machine displays the kind of mistake and the cycle does not start. You have to check when the problem is, and you must put in the filling datum, so that the cycle can go on. IN THE AUTOMATIC WORKING THE PRESENCE OF THE OPERATOR IS NOT NECESSARY OR IT CAN BE LIMITED IN WATCHING THE MACHINE.
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  • Page 32: General Working Pressure

    - pos. 8 /dr. RIO166 - for all the available height. The model VELOX 350 AF-E can be equipped (optional on request) with prolonged jaws, that allow to have a very shot scrap end at the end of the bar ( about 220 mm), even though they reduce the maximum cutting capacities.
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  • Page 34 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-34 di 76 pagine. 63 NQ 10 - CUTTING UNIT ADJUSTMENTS FOR VELOX VICES - dr. RI0088 - The shaped jaws in aluminium - pos. 1, 2, 3, 4 - (available on some models) can be adjusted in the height in order to be suitable to the profiles that must be cut.

  • Page 35: Maintenance - For The User

    28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-35 di 76 pagine. 11 - MAINTENANCE - FOR THE USER Make regularly the described operations to keep better the technical, productive and safety features of the machine, forseen by the manufacturer. 11.1 - PERIODICAL INTERVENTATIONS Daily of more frequently if you are doing a demanding work: Remove the metal chips from the machine, by suckingthem if possible;...
  • Page 36 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-36 di 76 pagine. 63 NRC 11.2 - BLADE RUNNING-IN To grant a better performance of the machine and a longer blade life a good running-in is essential. For the first operation we recommend reducing the blade penetration speed into the workpiece to half of the normal value and keeping the blade rotation speed constant.
  • Page 37 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-37 di 76 pagine. 63 NDO 12 - IDENTIFICATION OF FAULTS This chapter explains how to solve the most common problems you might come across during machine operation. It concerns machine working and includes a list of possible faults and correspondent tests to carry out.
  • Page 38 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-38 di 76 pagine. 26 = Right jaw operates incorrectly 27 = Blade protection guard is incorrectly positioned 28 = Mechanical stroke ends of the head are incorrectly positioned 29 = Fuses in the transformer secondary circuit 30 = The compressed air is not connected (on pneumatic versions) 31 = The oil is missing in the hydraulic circuit (SH-E / AF-E versions) 32 = Electrical stroke-ends are incorrectly positioned (AF-E version)
  • Page 39 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-39 di 76 pagine. 63 PF 13 - MACHINE NOISE - VELOX MODELS - The decibel measured in the workplace in the conditions under described below results from the simultaneous working of machine components (according to the cycle described) and from the movement of the tool when it touches the workpiece (only during the cut).
  • Page 40 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-40 di 76 pagine. 63 RB 14 - DRAINING OF USED / PRODUCED SUBSTANCES Please remember to follow the current Law Norms concerning the draining of: - materials used by the machine (for example hydraulic circuit oil, reduction gear oil, oil for installations of lubrication and so on);...
  • Page 41 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-41 di 76 pagine. 63 UA - 16 - GUARANTEE NORMS 16.1 - The manufacturer grants that this product has been strongly controlled and that there are no defects in the used and working materials for a period of 12 months from the date of the delivery note. If the user points out some defects to the manufacturer during the warranty time, the manufacturer will replace the components that are considered defected.
  • Page 42 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-42 di 76 pagine. 63 OA 17 - SPARE PARTS The choice of the required spare parts is aided by the included drawings that allow, together with the working schemes, to know better the machine. 17.1 - NORMS TO REQUEST THE SPARE PARTS It is necessary to inform the TECHNICAL SERVICE about the following data: - the serial number indicated on the identification plate - model, version, type...
  • Page 43 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-43 di 76 pagine. 63 QA 18 - MAINTENANCE - for qualified technicians --------------------------------------------------------------------------------------------------------------------------------------------- IMPORTANT ----------------------------------------------------------------------------------------------------------------------------------------------- If you want to make some special maintenance/disassembly/resetting operations on the machine, it is necessary to know all information for working in safe conditions. And then the knowledge of the interventation techniques, proper of the qualified technicians, allow to solve easier all problems found by the user during the machine’s life.
  • Page 44 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-44 di 76 pagine. 63VE ## FAST INSTRUCTION FOR USE OUR AUTOMATIC MACHINE SIRIO/VELOX AF-E 1- If the machine has not been installed yet, pls. read the pages in the instruction manual regarding machine installation). In order to check that the external supply has been connected, push buttons16 or 17: if the cutting unit moves up or down everything is OK;...
  • Page 45 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-45 di 76 pagine. ER0001 error in the configuration EEPROM ER0002 error in the data checksum in EEPROM 1 1st. block ER0003 error in the data checksum in EEPROM 2 2nd. block ER0004 error in the data checksum in EEPROM 3 3rd.
  • Page 46 28/11/02-\\SERVER\TECNICO\-SNZ\0Sit\hVelox350afe.doc-Scheda Identificazione Codice Padre (mac.sott.etc...)-46 di 76 pagine. 63TA INDUSTRIAL ENVIRONMENT ------------------------------------------------------------------------------------------------------------------------- IMET SpA Localita' 3 Fontane 24034 CISANO BERGAMASCO - BG- Tel.035 787833 Fax 035 787066 -------------------------------------------------------------------------------------------------------------------------- ATTACHED DOCUMENT FOR E.M.C. The user is responsible for installation and use of this machine in compliance with the manifacturer's instructions shown in this manual.
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