Emerson Vanessa 30000 Series Installation And Maintenance Instructions Manual

Emerson Vanessa 30000 Series Installation And Maintenance Instructions Manual

Body style double flanged, wafer, lug and buttweld
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Vanessa SerieS 30,000
InstallatIon and MaIntenance InstructIons
installation and Maintenance instructions Vanessa Series 30,000 - Basic configuration
body style double flanged, wafer, lug and buttweld
applicable product range
• Series 30,000 Basic configuration, double
flanged body style, which can be installed
between two flanges or stud-bolted to either
flange.
• Series 30,000 Basic configuration, lug-single
flange body style, which must be bolted to
either flange.
• Series 30,000 Basic configuration, wafer body
style, which can be installed between two
flanges.
• Series 30,000 Basic configuration, buttweld
ends, which must be welded to the line.

seCTIOn 1 - ValVe sTOrage

1.1 Preparation and preservation for shipment
All valves are properly packed in order
to protect the parts that are subject to
deterioration during transportation and storage
on site. in particular, the following precautions
should be taken:
1 The valves must be packed with the disc
in the closed position. The flange sealing
surfaces (raised faces) of the valves will be
protected with suitable protective grease.
The end faces of the valve must be protected
with plastic or wooden discs fixed with
straps.
2 Bare shaft valves: the ends of the shaft must
be protected with plastic tubes.
3 Valves with actuators: in case of "fail
open" pneumatic - hydraulic actuators
with manual override, the manual override
shall be used to manually close the valves
and to lock them in position. if there is no
manual override, cut outs are made in the
flange protectors for the disc, and the disc is
securely protected.
emerson.com/FinalControl
All actuated valves must be securely
palleted or crated with particular attention,
in order to ensure that parts of actuator
(especially pneumatic piping or accessories)
do not extend beyond the skid/crate.
4 The type of packing must be defined in the
customer's order and will be appropriate
to ensure safe transportation to final
destination and eventual conservation
before installation.
1.2 Handling requirements
A - Packed valves
Crates: Lifting and handling of the packed
valves in crates will be carried out
by a fork lift truck, by means of the
appropriate fork hitches.
Cases: The lifting of packed valves in cases will
be carried out in the lifting points and
in the center of gravity position which
have been marked. The transportation
of all packed material must be carried
out safely and following the local safety
regulations.
B - Unpacked valves
1 The lifting and the handling of these valves
has to be carried out by using appropriate
means and by respecting the carrying limits.
The handling must be carried out on pallets,
protecting the machined surfaces to avoid
any damage.
2 With large dimension valves, the sling and
the hooking of the load must be carried out
by using the appropriate tools (brackets,
hook, fasteners, ropes) and load balancing
tools in order to prevent them from falling
or moving during the lifting and handling.
© 2017 emerson. All rights reserved.
VCIOM-00006-en 18/04

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Table of Contents
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Summary of Contents for Emerson Vanessa 30000 Series

  • Page 1: Section 1 - Valve Storage

    VCIOM-00006-en 18/04 © 2017 emerson. All rights reserved.
  • Page 2 Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons 1.3 storage and preservation before LiFTing And hAndLing oF VALVeS inSTALLed in horizonTAL PiPeLine installation in case the valves have to be stored before installation, the storage has to be carried out in a controlled way, and has to be performed in accordance to the following criteria: 1 The valves have to be stocked in a closed, clean and dry storage room.
  • Page 3: Section 2 - Installation

    Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons seCTIOn 2 - InsTallaTIOn Unless otherwise recommended by Vanessa, the valve should be installed with the disc in 2.1 Valve inspection the closed position to ensure that the seal ring 1 Carefully remove the valve from the in the disc is not damaged during installation.
  • Page 4 Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons 2.3 Valve verification IMPOrTanT 1 Tighten the packing just enough to prevent If piping system is pressurized with water for stem leakage. over-tightening will decrease testing, and in case the piping system has been packing life and increase operating torque.
  • Page 5: Troubleshooting Guide

    Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons 2.4 TrOublesHOOTIng guIde symptom Possible cause resolution Valve won’t rotate Packing is too tight Loosen gland nuts Actuator has failed replace or repair Valve packed with debris Flush or clean valve to remove debris Stem key has sheared determine cause of shearing and correctly replace stem key Fluid solidification between bearings and shaft...
  • Page 6: Section 3 - Maintenance

    Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons seCTIOn 3 - MaInTenanCe 6 Apply a thin film of lubricant on each new packing ring (5a) surfaces (lubricant should The Vanessa Series 30,000 has been designed be in accordance with Table iV). insert new to require a minimum of maintenance.
  • Page 7: Installation And Maintenance Instructions

    Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons 3.2 sealing elements maintenance 9 Apply a thin film of lubricant on the surface 13 hand tighten all the fastening screws To replace the sealing elements proceed as area of the disc (2a) where seal ring (3a) (2c), with relevant lock washers (2d) after follows (please refer to figure no.
  • Page 8 Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons 3.3. bottom flange gasket maintenance 17 open the disc a few degrees and tighten, using a torque wrench, all screws (2c). if necessary to replace the bottom spiral wound Use a torque value from Table iii for valves gasket, proceed as follows (see fig.
  • Page 9: Section 4 - Standard Options

    Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons seCTIOn 4 - sTandard OPTIOns 4.1 bearing and packing flushing This crystallisation may result in an increase 4.1.1 Bearing flushing in the torque requirement of the valve. Another This section (4) is referred only to Vanessa The bearing flushing option is obtained by example may be a fluid that contains particles products configured with the following options:...
  • Page 10 Vanessa SerieS 30,000 InstallatIon and MaIntenance InstructIons 4.3 live loaded packing 4.1.2 Packing flushing The packing flushing option is obtained The live loaded packing option is designed by the introduction of a tapped hole that to supplement the already excellent communicates directly to the packing set in the characteristics of the Vanessa valve packing.
  • Page 11 Vanessa is a mark owned by one of the companies in the emerson Automation Solutions business unit of emerson electric Co. emerson Automation Solutions, emerson and the emerson logo are trademarks and service marks of emerson electric Co.

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