Honeywell Excel 800 Installation And Commissioning Instructions
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Honeywell Excel 800 Installation And Commissioning Instructions

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HONEYWELL EXCEL 5000 OPEN SYSTEM
CONTENTS
Safety Information ............................................................... 2
General Safety Information ............................................. 2
Safety Information as per EN60730-1 ............................. 2
System Overview ................................................................ 3
System Architecture ........................................................ 3
I/O Modules ..................................................................... 4
Interfaces and Bus Connections ..................................... 7
Technical Data ................................................................. 7
Planning ............................................................................... 8
Overview .......................................................................... 8
Transformer Selection ..................................................... 8
Fusing Specifications ...................................................... 9
System Protective Earth Grounding ................................ 9
Lightning Protection ......................................................... 9
Panel Bus Topologies ..................................................... 9
Bus Topologies ........................................... 10
C-Bus Topologies .......................................................... 10
Accessories ................................................................... 10
Cable Specifications ...................................................... 11
Dimensions .................................................................... 14
Mounting/Dismounting Modules ..................................... 16
Wiring and Setting Up the System .................................. 22
General Safety Considerations ..................................... 22
Wiring Terminals ............................................................ 22
Connecting Power Supply ............................................. 23
Connecting Panel Bus and L
Controller Systems ........................................................ 25
Setting I/O Bus Switch ................................................... 27
Connecting Field Devices ............................................. 28
Commissioning I/O Modules ......................................... 29
Updating Software ......................................................... 29
Copyright © 2015 Honeywell GmbH ● All Rights Reserved
Bus Mixed
INSTALLATION AND COMMISSIONING INSTRUCTIONS
 
 
 
Connecting via C-Bus .................................................... 31
Connecting HMIs or Laptops ......................................... 31
Connecting Modems ...................................................... 31
 
 
 
 
Overview ........................................................................ 32
 
Features ......................................................................... 33
 
Description of the I/O Modules ........................................ 38
 
Common Features ......................................................... 38
 
 
Troubleshooting ................................................................ 39
 
Testing Wiring Connections ........................................... 39
 
 
 
 
Excel 800 Systems and SELV ....................................... 43
 
 
 
Appendix 2: Remote Communications ........................... 45
 
Approved Modems ......................................................... 45
 
 
Modem Requirements.................................................... 45
 
Troubleshooting ............................................................. 45
 
 
Appendix 3: Sensor Characteristics ............................... 46
 
BALCO 500 .................................................................... 46
NTC 20 k ..................................................................... 47
 
PT 1000 .......................................................................... 48
 
NI1000TK5000 ............................................................... 50
 
NTC 10 kΩ ..................................................................... 51
 
PT 3000 .......................................................................... 52
 
 
 
Trademark Information
 
 
Echelon, LON, L
M
ON
 
trademarks of Echelon Corporation registered in the United
 
States and other countries.
3.4
Excel 800
SYSTEM
Bus ..................................... 30
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T
, L
W
, Neuron, are
ARK
ON
ALK
ON
ORKS
EN1B-0375GE51 R0315
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

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  • Page 1: Table Of Contents

    C-Bus Topologies ............10   Excel 800 Systems and SELV ........43   Accessories ..............10   Excel 800 Systems and Standard EN60204-1 ....43   Cable Specifications ............11     Earth Grounding of EN60204-1 Applicable Systems ..43 Dimensions ..............

  • Page 2: Safety Information

    Rules regarding electrostatic discharge should be in residential controls, commercial ► followed. controls, in a clean environment. If the Excel 800 System is modified in any way, except by ► Overvoltage Category II the manufacturer, all warranties concerning operation category for mains-powered (16A) controls and safety are invalidated.

  • Page 3: System Overview

    Excel 800 System Overview System Overview System Architecture An Excel 800 System consists of the XCL8010 Controller and various I/O modules. The XCL8010 Controller provides interface connections, which allow connection to external systems. Auxiliary parts enable special features. Panel I/O (XFxx) Panel Bus (<40 m)

  • Page 4: I/O Modules

    Mixed Panel Bus I/O modules have a light-gray housing and are likewise automatically commissioned (with firmware Dark-gray Bus I/O modules ORKS download) by the XCL8010 Controller. Table 2 Color coding of Excel 800 Modules pluggable pluggable pluggable pluggable pluggable MIXED I/Os...
  • Page 5 LED will blink continuously, and the output module will send a feedback signal with the status "manual override" and the given override position to the Excel 800 Controller (which will then also store this information in its alarm memory).
  • Page 6 Cross connectors, red XS815 Connects six relay commons. …825 Connects XCL8010 and I/O Connector bridge XS816 All Excel 800 I/O modules modules. Can be plugged into socket, For all pluggable Excel Swivel label holder XAL10 for attaching label generated 800 I/O modules by CARE.

  • Page 7: Interfaces And Bus Connections

    Excel 800 System Overview Interfaces and Bus Connections Standards The Excel 800 System can be connected to the following Protection class IP20 devices and systems: Product standard EN 60730-1 (EMC) EN 60730-2-9 Panel Bus  For communication with up to 16 Panel Bus I/O modules...

  • Page 8: Planning

    140 mA 90 mA XF830A 200 mA 95 mA XFU830A 200 mA 95 mA Table 10 Current requirement of Excel 800 System components depending on power supply Connectable Power Supplies Honeywell CRT Series (Europe) Transformer Primary side Secondary side CRT 2...

  • Page 9: Fusing Specifications

    For connection examples see description of the I/O modules Standard Transformers (Europe, North America) on page 38 and following. Standard commercially available transformers used to supply power to Excel 800 Systems must fulfill the following System Protective Earth Grounding specifications: Excel 800 Systems comply with SELV (Safety Extra-Low...

  • Page 10: Lon Works Bus Topologies

    Star connection is not allowed as this might XW882 Cable Details cause uncontrollable line reflections. RJ45 plug with clip at front LOOSE XI582 Instead of Excel 800 Controllers, other C-Bus controllers SHIELD ENDS WIRING (e.g., the Excel 500, Excel 100, Excel 50) can also be TERMINALS connected.

  • Page 11: Cable Specifications

    Excel 800 Planning Bus Termination Module XW885 Cable Details ORKS RJ45 plug with clip at front RS232 plug and protective sheathing SHIELD sub-D female Type Description XAL-Term2 connection and ORKS termination module, which can be mounted on DIN rails and in fuse boxes.
  • Page 12 Echelon in their FTT-10A User separate one transformer Guide. transformers NOTE: Honeywell recommends the use of level IV, 1.5 mm not allowed for 24 VAC power 22 AWG, solid core, non-shielded cable. (16 AWG) > 100 m (300 ft)
  • Page 13 Excel 800 Planning C-Bus Cables NOTE: Observe national regulations for C-Bus cables! For Europe; only shielded cable is permitted. For the U.S., shielded or unshielded cable can be used. Cable type Description Recommended for J-Y-(ST)Y shielded, Europe, inside cabinet 2 x 2 x 0.8...

  • Page 14: Dimensions

    Planning Excel 800 Dimensions Controller Module 92.75 Fig. 11 Controller module, dimensions (in mm) Pluggable I/O Modules 89.5 94.1 LOCK SCREW-TYPE 30.6 TERMINALS SWIVEL LABEL HOLDER XS814 Aux. Terminal Package (optional) 51.5 Fig. 12 Pluggable I/O modules (shown with manual overrides), including XS814 Aux. Terminal Package, dimensions (in mm)
  • Page 15 A5 B5 A6 B6 A7 B7 A8 B8 A, B, and C = XS830 Aux. Terminal Packages (optional) D = XS831 Aux. Terminal Package (optional) Fig. 13 Mixed Excel 800 I/O Modules (example shows XF830A with four auxiliary terminal packages), dimensions (in mm) EN1B-0375GE51 R0315...

  • Page 16: Mounting/Dismounting Modules

    When using both Panel Bus and L ORKS Do not touch any live parts in the cabinet. ► I/O modules in an Excel 800 System, group both Disconnect the power supply before you start to install ► Panel Bus modules (light gray) and L ORKS the Excel 800 System.
  • Page 17 I/O modules separately. When using both Panel Bus and L ► ORKS I/O modules in an Excel 800 System, L ORKS I/O modules must be connected to the controller via LON terminals 11 … 14. Position the bridge connector on terminals 71 … 74 of the right-hand terminal socket or mixed I/O module or controller and on terminals 75 …...

  • Page 18: Mounting/Dismounting Electronic Modules

    Mounting/Dismounting Modules Excel 800 Mounting/Dismounting Electronic Modules Dismounting Sockets Disconnecting Sockets Mounting Electronic Modules Release all bridge connectors before removing the controller module and/or the terminal sockets and/or mixed I/O NOTE: Electronic modules can be removed from the modules from the DIN rail.

  • Page 19: Mounting/Dismounting Manual Disconnect Modules

    Excel 800 Mounting/Dismounting Modules Mounting/Dismounting Manual Disconnect Dismounting Electronic Modules Modules NOTE: Electronic modules can be removed from the socket or inserted into the sockets without switching off the power supply, but the resultant XS812 and XS812RO Manual Disconnect Modules are...

  • Page 20: Mounting/Dismounting Auxiliary Terminal Packages

    Mounting/Dismounting Modules Excel 800 Mounting/Dismounting Auxiliary Terminal Operating the Individual Switches Packages Use a screwdriver to open/close the appropriate ► disconnector switches of the manual disconnect modules. The XS814 Auxiliary Terminal Package can be mounted on any pluggable I/O module.

  • Page 21: Mounting/Dismounting Cross Connectors

    Excel 800 Mounting/Dismounting Modules Mounting/Dismounting Cross Connectors Mounting/Dismounting Swivel Label Holders NOTE: The cross connector (incl. in the scope of the delivery) can be mounted to the XS824-25 or NOTE: A swivel label holder is included in the delivery of XSU824-25, as required.

  • Page 22: Wiring And Setting Up The System

    Wiring Terminals  When connecting the XCL8010 Controller Module or Wiring Push-In Terminals Excel 800 I/O modules, both VDE, National Electric Code The terminal sockets of the pluggable I/O modules are (NEC) or equivalent, and any local regulations con- available in versions (XS821-22, XS823, and XS824-25) cerning grounding and zero voltage must be observed.

  • Page 23: Connecting Power Supply

    Connecting Power Supply Additional Transformer Connect the additional transformer in a second room or ► The Excel 800 System can be powered by one or more cabinet to terminals 73 and 74 or 77 and 78 of an external transformers. I/O module.

  • Page 24: Connecting Single Bus Controller Systems

    Wiring and Setting Up the System Excel 800 Connecting Single Bus Controller Systems Panel Bus I/O Modules in Separate Rooms In this scenario, communication and reference voltage This section describes how to connect a controller system (24 V0) must be connected between the rooms.

  • Page 25: Controller Systems

    Excel 800 Wiring and Setting Up the System Connecting Panel Bus and L LonWorks Bus I/O Modules in Separate Rooms ORKS Mixed Controller Systems In this scenario, only communication lines must be connected between the rooms. Connect the last module of room 1 to the first module of Connecting I/O Modules with Each Other ►...
  • Page 26 Wiring and Setting Up the System Excel 800 Fig. 35 Mixed bus system – correct wiring Fig. 36 Mixed bus system – incorrect wiring EN1B-0375GE51 R0315...

  • Page 27: Setting Address Of Panel Bus I/O Modules

    Excel 800 Wiring and Setting Up the System Setting Address of Panel Bus I/O Modules Setting I/O Bus Switch During CARE engineering, each Panel Bus I/O module is Set the I/O Bus switch S2 of the XCL8010 Controller ► assigned its own unique address. For the sake of clarity for...

  • Page 28: Connecting Field Devices

    Wiring and Setting Up the System Excel 800 Connecting Field Devices Cabling Field Devices Connecting Field Devices with Power Supply Cable Routing Depending on the distance from the controller, field devices Route low-voltage signal and output cables separately from can be supplied by the controller or need a separate mains cables.

  • Page 29: Commissioning I/O Modules

    Excel 800 Wiring and Setting Up the System Commissioning I/O Modules Example Status before update: The XCL8010 Controller was loaded with controller firmware V3.01.03, which included the cor- Commissioning Panel Bus I/O Modules responding Panel Bus I/O module firmware (see Fig. 41).

  • Page 30: Connecting To External Systems Or Interfaces

    Connecting via L ORKS BUS TOPOLOGY: FREE TOPOLOGY: 105 OHM 52.3 OHM Via a L Bus, an Excel 800 System can be ORKS 100 μ 100 μ connected to other controller systems, to additional 105 Ohm 52.3 Ohm Bus I/O modules, or to laptops.

  • Page 31: Connecting Via Lon Works

    Up to 76800 baud with bus termination Connecting Modems Table 27 XCL8010 C-Bus termination switch settings An Excel 800 System can be connected to a modem or an ISDN terminal adapter via the Modem Interface of the How to Shield XCL8010 Controller Module by means of the XW586 cable.

  • Page 32: Description Of The Xcl8010 Controller Module

    Description of the XCL8010 Controller Module Excel 800 Description of the XCL8010 Controller Module Overview Panel I/O (XFxx) Panel Bus (<40 m) existing XL500 controllers controller + XFxx/XFLxx C-Bus LonWorks Bus MODEM XI582 or XI882A LonWorks I/O (XFLxx) XFCxxx XFCLxxx XL10/12 Fig.

  • Page 33: Features

    Excel 800 Description of the XCL8010 Controller Module Features XCL8010 Terminals Interface and Terminals ORKS The XCL8010 Controller Module features  An RJ45 socket serving as an interface to connect laptops to the L ORKS 8765432 1  L terminals 11, 12, 13, and 14 to connect...
  • Page 34 Description of the XCL8010 Controller Module Excel 800 C-Bus Tx LED and Rx LED HMI Interface The XCL8010 Controller Module is equipped with a Tx LED The controller module is equipped with an HMI Interface for (status: yellow/OFF) and an Rx LED (status: yellow/OFF).
  • Page 35 Excel 800 Description of the XCL8010 Controller Module Power LED (2, green) Alarm and Power LEDs Normal operation The XCL8010 Controller Module is equipped with an alarm Flashing One or more of the internal voltage LED and a power LED.
  • Page 36 Description of the XCL8010 Controller Module Excel 800 Modem Interface I/O Bus Switch S2 The controller module is equipped with a modem interface The XCL8010 Controller Module features a 2-position I/O for the connection of a modem or an ISDN terminal adapter.
  • Page 37 Excel 800 Description of the XCL8010 Controller Module C-Bus Termination Switch S1 The XCL8010 Controller Module features a 3-position C-Bus termination switch S1. This switch must be set in accordance with the given C-Bus configuration. Fig. 55 C-Bus termination switch...

  • Page 38: Description Of The I/O Modules

    "Troubleshooting" on page 39 For detailed information on the features of the individual I/O modules, including a description of the software interface and troubleshooting, please refer to Honeywell I/O Modules – Installation and Commissioning Instructions (EN1B- 0556GE51). EN1B-0375GE51 R0315...

  • Page 39: Troubleshooting

    Excel 800 Troubleshooting Troubleshooting Testing Wiring Connections Push-in terminals feature small holes (1 mm in diameter) which can be used to measure the signals. Insert a probe (1) as shown on the right. ► Fig. 56 Testing wiring connections Troubleshooting on the XCL8010 Controller The following LEDs of the XCL8010 Controller can be used for troubleshooting purposes: ...
  • Page 40 Troubleshooting Excel 800 Alarm LED (red) Case Alarm LED Meaning Remedy Normal operation. No action necessary. Watchdog alarm output is powered Try powering down and then ► – The controller has encountered a powering up the XCL8010. hardware problem If problem persists, check and – if ►...
  • Page 41 Excel 800 Troubleshooting Service LED ORKS Fig. 57 Flashing pattern of the L service LED ORKS The L service LED of the controller module displays the following flashing patterns indicating possible failure modes: ORKS case When can it occur? Meaning Remedy Node is configured and running normally.
  • Page 42 Troubleshooting Excel 800 C-Bus Tx and Rx LEDs case C-Bus LEDs Meaning Remedy If the C-bus is functioning properly, then the Both LEDs are flashing No action necessary XCL8010 Controller is functioning properly. If the C-bus is not functioning properly, then Check C-bus termination switch S1 ►...

  • Page 43: Appendix 1: System Protective Earth Grounding

    Furthermore, SELV offers the greatest possible safety For connection details, refer to the following examples. ► against electrical impact. To support SELV, all Honeywell external (CRT series) or Power Supply and Earthing of XCL8010 and I/O internal transformers comply with standard EN60742. Modules with Multiple Controllers Earth grounding is therefore not recommended.
  • Page 44 Excel 800 Power Supply and Earthing of XCL8010 with XCL8010 and Multiple Controllers, Connected by C- Multiple Controllers Connecting an Excel 800 System together with other Connecting a C-Bus with controllers earth-grounded as per controllers earth-grounded as per EN60204-1. EN60204-1.

  • Page 45: Appendix 2: Remote Communications

    NOTE: Remote communication via modem or ISDN document is available via the Honeywell Technical terminal adapter requires firmware version V2.1.0 Assistance Center (TAC) or, for Honeywell employees, on or higher. the Intranet under: NOTE: XBSi building supervisors are not supported for http://web.ge51.honeywell.de/tac...

  • Page 46: Appendix 3: Sensor Characteristics

    Appendix 3: Sensor Characteristics Excel 800 Appendix 3: Sensor Characteristics NOTE: The following sensor characteristics do not include failures due to: ● sensor failures; ● wiring resistance or wiring failures; ● Misreadings due to a meter connected to measure resistance or voltage at the input.

  • Page 47: Ntc 20 K

    Excel 800 Appendix 3: Sensor Characteristics NTC 20 k Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [°C] voltage [V] [k [k [k [k -50.0 1659 8.78 53.8...
  • Page 48 Appendix 3: Sensor Characteristics Excel 800 PT 1000 Resistance Resistance Resistance Resistance Temp. Terminal Temp. Terminal Temp. Terminal Temp. Terminal [°C] [ voltage [V] [°C] [ voltage [V] [°C] [ voltage [V] [°C] [ voltage [V] -50.0 0.312 10.0 1039 0.401...
  • Page 49 Excel 800 Appendix 3: Sensor Characteristics Resistance Resistance Resistance Resistance Temp. Terminal Temp. Terminal Temp. Terminal Temp. Terminal [°C] [ voltage [V] [°C] [ voltage [V] [°C] [ voltage [V] [°C] [ voltage [V] 190.0 1722 0.647 250.0 1941 0.723 310.0...

  • Page 50: Ni1000Tk5000

    Appendix 3: Sensor Characteristics Excel 800 NI1000TK5000 Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal Temp. Resistance Terminal [°C] [Ω] voltage [V] [°C] [Ω] voltage [V] [°C] [Ω] voltage [V] [°C] [Ω] voltage [V] 1081.4 0.416 1316.3 0.502 1580.2 0.597...

  • Page 51: Ntc 10 Kω

    Excel 800 Appendix 3: Sensor Characteristics NTC 10 kΩ Resistance Resistance Resistance Resistance Temp. Terminal Temp. Terminal Temp. Terminal Temp. Terminal [°C] [k voltage [V] [°C] [k voltage [V] [°C] [k voltage [V] [°C] [k voltage [V] 7.904 18.087 3.998 3.099...
  • Page 52 Appendix 3: Sensor Characteristics Excel 800 PT 3000 Temp. Resistance Terminal [°C] [k voltage [V] 2.823 1.018 2.868 1.033 2.913 1.047 2.957 1.061 3.002 1.076 3.046 1.090 3.090 1.104 3.134 1.118 3.178 1.132 3.222 1.146 3.266 1.160 3.310 1.173 3.353 1.187...
  • Page 53 Excel 800 Appendix 3: Sensor Characteristics EN1B-0375GE51 R0315...
  • Page 54 Excel 800 Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative: Automation and Control Solutions Honeywell GmbH Böblinger Strasse 17 71101 Schönaich, Germany...

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