Related Manuals for REXROTH Fe Series
Summary of Contents for REXROTH Fe Series
- Page 1 The Drive & Control Company Rexroth Frequency Converter Fe Series Instruction Manual (Quick Start) Edition 04 R912004884...
- Page 2 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. It may not be reproduced or given to third parties without its consent.
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Page 3: Table Of Contents
Bosch Rexroth AG Table of Contents Table of Contents Page Mechanical Installation................Visual Check..................Ambient Conditions................Installation Conditions................2 Dimensions.................... Electric Installation................6 Cable Specifications................6 Power Terminals.................. Interface Connection for Signals............Parameter Settings................Operating Panel................... 17 Start-up....................18 Operating Descriptions................ 19 Parameters................... - Page 4 Bosch Rexroth AG DOK-RCON01-FE*********-IN04-EN-P...
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Page 5: Mechanical Installation
Check the case for transport damage such as scratches, cracks or dents. ● If you find a deviation from one of the above points, please contact your Bosch Rexroth sales partner. 1.2 Ambient Conditions If it is to function perfectly, the frequency converter must be installed in an envi- ronment matching the data provided below. -
Page 6: Installation Conditions
Bosch Rexroth AG Mechanical Installation 1.3 Installation Conditions Depending on rating, the frequency converters are available in different sizes. In order not to affect device cooling, the frequency converter must always be in- stalled upright. For perfect heat dissipation, the minimum installation spacing to the devices shown in the drawing must be observed. -
Page 7: Dimensions
Bosch Rexroth AG Mechanical Installation 1.4 Dimensions Mounting Width Height Depth hole weight Fe model Frame Ø G [mm] [mm] [mm] [mm] [kg] FECG02.1-0K75-... FECG02.1-1K50-... FECG02.1-2K20-... 125/109 220/204 FECG02.1-4K00-... FECx02.1-5K50-... FECx02.1-7K50-... FECx02.1-11K0-... 10.7 220/180 392/372 FECx02.1-15K0-... 10.9 FECx02.1-18K5-... 16.2 275/200 463/443 FECx02.1-22K0-... - Page 8 Bosch Rexroth AG Mechanical Installation Fig. 1-2: Frame 1 Fig. 1-3: Frame 2, 3, 4 4/31 DOK-RCON01-FE*********-IN04-EN-P...
- Page 9 Bosch Rexroth AG Mechanical Installation Fig. 1-4: Frame 5, 6 Fig. 1-5: Frame 7 5/31 DOK-RCON01-FE*********-IN04-EN-P...
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Page 10: Electric Installation
Bosch Rexroth AG Electric Installation 2 Electric Installation 2.1 Cable Specifications 2.1.1 Connecting to the Mains Cable specification for international without USA / Canada ONLY USE copper wires of 90 ℃ or above with XLPE or EPR insu- ● lation according to IEC 60364-5-52. - Page 11 Bosch Rexroth AG Electric Installation Cable specification for USA / Canada ONLY USE copper wires of 75 ℃ or above according to UL 508C. ● It is recommended to use shielded cables to connect the motor. ● The specification is based on the supply voltage of 3P 380 VAC.
- Page 12 Bosch Rexroth AG Electric Installation 2.1.2 Signal Connection The following requirements apply for the signal connection wiring: flexible cables with wire end sleeves ● cable cross-section: 0.3...1.0 mm ● cable length: max. 20 m ● analog inputs ±10 V, VR1, VR2, +I and GND: use shielded cables ●...
- Page 13 Bosch Rexroth AG Electric Installation 2.1.3 Overview of Electric Connections Fig. 2-1: Block diagram Fe up to 15K0 have internal brake choppers. 9/31 DOK-RCON01-FE*********-IN04-EN-P...
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Page 14: Power Terminals
Bosch Rexroth AG Electric Installation 2.2 Power Terminals The table below describes the symbols on the frequency converter's power con- nection terminals and their function. Terminal Description L1, L2, L3 Mains power supply inputs U, V, W Frequency converter outputs (to be connected to the motor) Reserved terminal for external brake resistor (applicable to 0K75...15K0 frequency... - Page 15 Bosch Rexroth AG Electric Installation Applicable to 18K5...37K0 Fig. 2-5: Power terminals_Frame 3, 4 Applicable to 45K0...90K0 Fig. 2-6: Power terminals_Frame 5, 6 Applicable to 110K Fig. 2-7: Power terminals_Frame 7 (110K) Applicable to 132K...160K Fig. 2-8: Power terminals_Frame 7 (132K, 160K) 1.
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Page 16: Interface Connection For Signals
Bosch Rexroth AG Electric Installation 2.3 Interface Connection for Signals 2.3.1 Jumper Wiring Fig. 2-9: Jumper description Shown above are factory defaults. 2.3.2 Communication Port Fig. 2-10: RS485 communication port Crimp terminal wiring range: AWG 22...AWG 12 ● Crimp terminal wire type: 75 ℃ and above copper only ●... - Page 17 Bosch Rexroth AG Electric Installation 2.3.3 NPN/ PNP Mode Selection Jumper SW Fig. 2-11: NPN/PNP Jumper SW As shown in the figure above, the factory default setting of the jump- er is NPN. Jumper SW determines: 1. The internal 24 V power supply or an external 24 V power supply.
- Page 18 Bosch Rexroth AG Electric Installation 1. For connection of low level analog signals, which are easily af- fected by external interference, the wiring length should be as short as possible (less than 20 m), shielded cables must be used. 2. Incorrect operation may occur due to interference on the ana- log signal.
- Page 19 Bosch Rexroth AG Electric Installation Terminal Signal function Description Signal requirement Input voltage range: 0...5 V Feedback signal, analog volt- Feedback input signal Input resistance: 100 kΩ age input Resolution: 1:1000 Power supply terminal for Power supply for speed com- +10V 10 V (max.
- Page 20 Bosch Rexroth AG Electric Installation Terminal Signal function Description Signal requirement Ta-Tb: N.O.; Tb-Tc: N.C. (Tb is Relay Ry output Contact transmitter capacity: the common terminal) 250 VAC, 3 A or lower Programmable relay output Relay output common ter- with multiple functions. See...
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Page 21: Parameter Settings
Bosch Rexroth AG Parameter Settings 3 Parameter Settings 3.1 Operating Panel The operating panel is at the center of the frequency converter and composed of two areas: display and keys. The display shows mode settings and state of the frequency converter. The keys allow the user to program the frequency convert- Fig. -
Page 22: Start-Up
Bosch Rexroth AG Parameter Settings 3.2 Start-up The diagram below shows the standard start-up procedure for the frequency converter. White boxes: check whether all the work listed has been performed correctly ● before beginning the start-up Light grey boxes: start-up (described on the following pages) ●... -
Page 23: Operating Descriptions
Bosch Rexroth AG Parameter Settings 3.3 Operating Descriptions Fig. 3-3: Navigation and parameter settings 19/31 DOK-RCON01-FE*********-IN04-EN-P... -
Page 24: Parameters
Bosch Rexroth AG Parameter Settings 3.4 Parameters 3.4.1 Description of Attribute Symbols in Parameter Tables Parameter Description attribute Parameter setting can be modified when the frequency converter is in run mode ● Parameter setting cannot be modified when the frequency converter is in run mode Parameter setting cannot be modified directly ★... - Page 25 Bosch Rexroth AG Parameter Settings 3.4.2 Quick Start Parameters Access & motor nameplate parameters Code Name Setting range Default trib. H39 Rated motor power 0.4...999.9 kW ● Depends on model H40 Rated motor current 0.1...999.9 A ● Start-up parameters Code...
- Page 26 Bosch Rexroth AG Parameter Settings 0: Set via the digital operating panel 1: Direct action of the digital operating panel’s potentiometer Kv × (0...5 V) 2: Inverse action of the digital operating panel’s potentiometer Kv × (5...0 V) 3: Direct action of external terminal Kv × (0...5 V) 4: Inverse action of external terminal Kv ×...
- Page 27 Bosch Rexroth AG Parameter Settings Input / Output terminal functions Code Name Setting range Default trib. 0: OFF; 1: X1; 2: X2; b34 Stopping mode selection ● 3: X3; 4: on b35 Jogging mode selection 0: OFF; 1: X1; 2: X2; 3: X3 ●...
- Page 28 Bosch Rexroth AG Parameter Settings 1: FM1 outputs 4...20 mA or 2...10 V, FM2 outputs 4...20 mA or 2...10 V 2: FM1 outputs 0...20 mA or 0...10 V, FM2 outputs 4...20 mA or 2...10 V 3: FM1 outputs 4...20 mA or 2...10 V, FM2 outputs 0...20 mA or 0...10 V E09 setting range：...
- Page 29 Bosch Rexroth AG Parameter Settings Error message and diagnosis Code Name Setting range Default trib. E45 Current error record E46 Last error record 0...15 ★ E47 Last 2 error records E48 Last 3 error records b39 Data protection options and initialization 0...4...
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Page 30: Error Indication
Bosch Rexroth AG Error Indication 4 Error Indication The frequency converter can record the reasons of the last 4 errors and can dis- play them after resetting from errors. Error Error name Possible reason Solution code Excessively reduced accelera- Increase acceleration/ deceleration time... - Page 31 Bosch Rexroth AG Error Indication Error Error name Possible reason Solution code Too large load, too short accel- Adjust the load, acceleration/ deceleration eration/ deceleration time or time or cycle; or increase the frequency con- cycle verter capacity Motor O.L.
- Page 32 Bosch Rexroth AG Error Indication Error Error name Possible reason Solution code Improper V/f curve Adjust V/f curve settings Motor Continuous running at low Use a special motor if it is necessary to run O.T. speed at low speed for a long time...
- Page 33 Bosch Rexroth AG 29/31 DOK-RCON01-FE*********-IN04-EN-P...
- Page 34 Bosch Rexroth AG 30/31 DOK-RCON01-FE*********-IN04-EN-P...
- Page 35 Bosch Rexroth AG Notes...
- Page 36 The Drive & Control Company Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 40 5060 +49 9352 18 4941 service.svc@boschrexroth.de www.boschrexroth.com R912004884 DOK-RCON01-FE*********-IN04-EN-P...
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