REXROTH Fe Series Instruction Manual
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REXROTH Fe Series Instruction Manual

REXROTH Fe Series Instruction Manual

Rexroth frequency converter
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The Drive & Control Company
Rexroth Frequency Converter
Fe Series
Instruction Manual
Edition 11
R912001311

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Summary of Contents for REXROTH Fe Series

  • Page 1 The Drive & Control Company Rexroth Frequency Converter Fe Series Instruction Manual Edition 11 R912001311...
  • Page 2 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. It may not be reproduced or given to third parties with‐...
  • Page 3 Sollten Ihnen keine Unterlagen in Ihrer Landessprache vorliegen, wenden Sie sich an Ihren zuständigen Bosch Rexroth Vertriebspartner. Français Ne mettez les produits en service qu'après avoir lu complètement et après avoir compris et respecté les documents et les consignes de sécurité fournis avec le produit.
  • Page 4 若产品资料还未翻译成您本国语言，请联系 Bosch Rexroth 相应的销售伙伴。 日本語 本製品をお使いになる前に、必ず同封の文書および安全注意事項を全部お読 みになり理解した上で指示に従って本製品を使用していただきますようお願 いいたします。 同封の文書がお客様の言語で書かれていない場合は、どうぞ Bosch Rexroth 製品の販売契約店までお問い合わせください。 한국어 먼저 회사의 제품을 받으신 다음 제품과 함께 배송된 안내서 및 안전에 관한 지침서를 충분히 숙지하여 이를 준수하여 주십시오. 귀하의 모국어로 된 안내서가 배송되지 않았다면 Bosch Rexroth 대리점에 알 려주시기 바랍니다.

  • Page 5: Table Of Contents

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG III/227 Rexroth Frequency Converter Fe Table of Contents Table of Contents Page Introduction........................7 About this Documentation........................7 Definition..............................8 Type Coding............................9 1.3.1 Type Coding of Fe..........................9 1.3.2 Type Coding of Fe Function Modules....................10 1.3.3...
  • Page 6 IV/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Table of Contents Page 4.2.2 Fe Figure............................36 Installation........................39 Fe Opening Instruction......................... 39 Drive System Wiring..........................46 5.2.1 Block Diagram........................... 46 5.2.2 Main Circuit Wiring..........................47 5.2.3 Control Circuit Wiring......................... 50 5.2.4...
  • Page 7 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG V/227 Rexroth Frequency Converter Fe Table of Contents Page List of Error Protection Actions ......................155 Technical Data......................157 Fe General Technical Data......................... 157 Derating of Electrical Data........................159 9.2.1 Derating and Ambient Temperature....................159 9.2.2 Derating and Mains Voltage......................
  • Page 8 VI/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Table of Contents Page 12.2.1 Protocol Description........................207 12.2.2 Interface............................208 12.2.3 Protocol Functions........................... 209 12.2.4 Communication Mapping Register Address Distribution..............213 12.2.5 ModBus Communication Example....................216 12.2.6 Communication Networking......................217 Service and support....................

  • Page 9: Introduction

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 7/227 Rexroth Frequency Converter Fe Introduction Introduction About this Documentation Personal injury and property damage caused WARNING by incorrect project planning for applications, machines and installations! Do not attempt to install or put these products into operation until you have completely read, understood and observed the documents supplied with the product.

  • Page 10: Definition

    8/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Introduction Definition Rexroth Frequency Converter Fe drive system is composed of individual parts (components) for application in different circumstances. ● Fe: Rexroth Frequency Converter Fe ● FECC: Fe operating panel ●...

  • Page 11: Type Coding

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 9/227 Rexroth Frequency Converter Fe Introduction Type Coding 1.3.1 Type Coding of Fe Fig. 1-1: Type coding of Fe...

  • Page 12: Type Coding Of Fe Function Modules

    10/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Introduction 1.3.2 Type Coding of Fe Function Modules Operating panel type coding Fig. 1-2: Operating panel type coding Engineering software type coding Fig. 1-3: Engineering software type coding...

  • Page 13: Type Coding Of Fe Accessories

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 11/227 Rexroth Frequency Converter Fe Introduction 1.3.3 Type Coding of Fe Accessories Interface adapter type coding Fig. 1-4: Interface adapter type coding Interface adapter cable type coding Fig. 1-5: Interface adapter cable type coding Operating panel cable type coding Fig.
  • Page 14 12/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Introduction Brake resistor type coding Fig. 1-7: Brake resistor type coding Brake chopper type coding Fig. 1-8: Brake chopper type coding...
  • Page 15 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 13/227 Rexroth Frequency Converter Fe Introduction EMC filter type coding Fig. 1-9: EMC filter type coding...

  • Page 16: Delivery And Storage

    14/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Introduction Delivery and Storage 1.4.1 Brief Introduction Check the unit for transport damages, e.g. deformation or loose parts, imme‐ diately after receipt/unpacking. In case of damage, contact the forwarder at once and arrange for a thorough review of the situation.

  • Page 17: Transport Of The Components

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 15/227 Rexroth Frequency Converter Fe Introduction 1.4.3 Transport of the Components Ambient and operating conditions - Transport Description Symbol Unit Value Temperature range ℃ -25…70 a_store Relative humidity – 5…95 Absolute humidity – 1…60 Climate category (IEC 721) –...

  • Page 18: Fe Description

    16/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Introduction Fe Description 1.5.1 Certification CE certification Declaration of conformity For Fe, there are declarations of conformity which confirm that the frequency converters comply with the applicable EN standards and EC Directives. If re‐...
  • Page 19 Fig. 1-11: UL listing UL standard UL 508C Company name BOSCH REXROTH (XIAN) ELECTRIC DRIVES and CONTROLS CO., LTD. Category name Power Conversion Equipment File number E328841 For using the components in the scope of UL, take the UL ratings of the indi‐...
  • Page 20 18/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Introduction Frequency converters Fe comply with the relevant ACMA standards made under the Radiocommunications Act 1992 and the Telecommunications Act 1997.These standards are referenced in notices made under section 182 of the Radiocommunications Act and 407 of the Telecommunications Act.

  • Page 21: Properties Of The Basic Device Fe

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 19/227 Rexroth Frequency Converter Fe Introduction 1.5.2 Properties of the Basic Device Fe ● Allowed ambient temperature: -10...40 °C ● Protection class: IP 20 (control cabinet mounting) ● Power range: 0.75...160 kW ● Power supply voltage: 3P 380...480 VAC (-15 % / +10 %) ●...

  • Page 22: Functions

    20/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Introduction 1.5.3 Functions ● Programmable skip frequencies: See parameters E00...E03 ● Upper and lower frequency commands, and highest frequency: See pa‐ rameters b03, b21 and b22 ● DC braking for starting and stopping: See parameters H04...H07 ●...

  • Page 23: Version Matching Table

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 21/227 Rexroth Frequency Converter Fe Introduction Version Matching Table Documentation edition Product Product Product ConverterPC PROFIBUS firmware Instruction Quick index model version adapter version Manual Start G: 0K75...160K 7.010 – 7.010 P: 5K50...160K 8.010 Index: AA1 G: 0K75...160K...
  • Page 24 22/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe...

  • Page 25: Safety Instructions For Electric Drives And Controls

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 23/227 Rexroth Frequency Converter Fe Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Documentation A documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for configuring, inte‐...

  • Page 26: Explanation Of Signal Words And The Safety Alert Symbol

    Read and understand these safety instructions and all user documenta‐ tion prior to working with these components. If you do not have the user doc‐ umentation for the components, contact your responsible Bosch Rexroth sales partner. Ask for these documents to be sent immediately to the person...

  • Page 27: Requirements For Safe Use

    You must follow these safety instructions. ● Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions. ●...

  • Page 28: Hazards By Improper Use

    26/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Safety Instructions for Electric Drives and Controls ● The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective application docu‐ mentation.

  • Page 29: Protective Extra-Low Voltage As Protection Against Electric Shock

    On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems. It is allowed to connect devices equipped with basic insulation (such as programming devices, PCs, notebooks, display units) to these connections.

  • Page 30: Protection Against Dangerous Movements

    If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth products, the connected extra-low voltage circuits must comply with the requirements for PELV ("Protective Extra-Low Voltage").

  • Page 31: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 29/227 Rexroth Frequency Converter Fe Safety Instructions for Electric Drives and Controls ment works. Do not operate the machine if the emergency stopping switch is not working. ● Prevent unintended start-up. Isolate the drive power connection by means of OFF switches / OFF buttons or use a safe starting lockout.

  • Page 32: Protection During Handling And Mounting

    30/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Safety Instructions for Electric Drives and Controls ● Before touching motors after having switched them off, let them cool down for a sufficient period of time. Cooling down can require up to 140 minutes! The time required for cooling down is approximately five times the thermal time constant specified in the technical data.

  • Page 33: Important Directions For Use

    The products can only be used in the appropriate way. Otherwise, situations resulting in property damage and personal injury may occur. Bosch Rexroth as manufacturer is not liable for any damages re‐ sulting from inappropriate use. In such cases, the guarantee and the right to payment of damages resulting from inappropriate use are forfeited.
  • Page 34 32/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe...

  • Page 35: Fe Mounting

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 33/227 Rexroth Frequency Converter Fe Fe Mounting Fe Mounting Mounting The equipment must be sufficiently ventilated, to avoid overheating. The rec‐ ommended minimum clearances between the frequency converter and adja‐ cent items which may disturb the free flow of air are given below.
  • Page 36 34/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Fe Mounting Risk of damage to the components! CAUTION Only operate the components in their allowed mounting positions. Allowed mounting position of the Only the mounting position G1 is allowed for Frequency Converter Fe.

  • Page 37: Fe Dimensions And Figure

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 35/227 Rexroth Frequency Converter Fe Fe Mounting Fe Dimensions and Figure 4.2.1 Fe Dimensions Dimensions [mm] Weight Screw Fe model size [kg] Ø FECG02.1-0K75-3P400-A-SP-MODB-01V01 FECG02.1-1K50-3P400-A-SP-MODB-01V01 FECG02.1-2K20-3P400-A-SP-MODB-01V01 FECG02.1-4K00-3P400-A-SP-MODB-01V01 FECx02.1-5K50-3P400-A-SP-MODB-01V01 FECx02.1-7K50-3P400-A-SP-MODB-01V01 FECx02.1-11K0-3P400-A-BN-MODB-01V01 10.7 FECx02.1-15K0-3P400-A-BN-MODB-01V01 10.9 FECx02.1-18K5-3P400-A-BN-MODB-01V01 16.2 FECx02.1-22K0-3P400-A-BN-MODB-01V01 16.9...

  • Page 38: Fe Figure

    36/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Fe Mounting 4.2.2 Fe Figure Applicable to 0K75...7K50: Fig. 4-3: Figure (0K75...7K50) Applicable to 11K0...37K0: Fig. 4-4: Figure (11K0...37K0)
  • Page 39 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 37/227 Rexroth Frequency Converter Fe Fe Mounting Applicable to 45K0...90K0: Fig. 4-5: Figure (45K0...90K0)
  • Page 40 38/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Fe Mounting Applicable to 110K...160K: Fig. 4-6: Figure (110K...160K)

  • Page 41: Installation

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 39/227 Rexroth Frequency Converter Fe Installation Installation Fe Opening Instruction Applicable to 0K75...7K50: Fig. 5-1: Opening instruction (0K75...7K50) Please follow the steps strictly to avoid destroy of the front cover buckle.
  • Page 42 40/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation Applicable to 11K0...15K0: Fig. 5-2: Opening instruction (11K0...15K0)
  • Page 43 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 41/227 Rexroth Frequency Converter Fe Installation Applicable to 18K5...37K0: Fig. 5-3: Opening instruction (18K5...37K0)
  • Page 44 42/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation Applicable to 45K0...55K0: Fig. 5-4: Opening instruction (45K0...55K0)
  • Page 45 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 43/227 Rexroth Frequency Converter Fe Installation Applicable to 75K0...90K0: Fig. 5-5: Opening instruction (75K0...90K0)
  • Page 46 44/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation Applicable to 110K: Fig. 5-6: Opening instruction (110K)
  • Page 47 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 45/227 Rexroth Frequency Converter Fe Installation Applicable to 132K...160K: Fig. 5-7: Opening instruction (132K...160K)

  • Page 48: Drive System Wiring

    46/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation Drive System Wiring 5.2.1 Block Diagram Fig. 5-8: Block diagram Fe up to 15K0 has internal brake chopper.

  • Page 49: Main Circuit Wiring

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 47/227 Rexroth Frequency Converter Fe Installation 5.2.2 Main Circuit Wiring Main circuit wiring cautions ● Connect power supply only to the mains power supply terminals L1, L2 and L3. Connecting power supply to other terminals will damage the fre‐...
  • Page 50 48/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation 2. It is recommended to use 4-core cables to connect the motor. Ca‐ bles are connected to motor terminals PE-U-V-W. 3. If shielded cables are used, the shield layer should be securely connected to the metal surface of the control cabinet.
  • Page 51 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 49/227 Rexroth Frequency Converter Fe Installation Main circuit wiring diagram Fig. 5-9: Main circuit wiring diagram Please see chapter 5.2.4 "Cable and Fuse Dimensions" on page for appropriate fuses.

  • Page 52: Control Circuit Wiring

    If, as a consequence of this, further requirement and cable de‐ signs arise that are not mentioned in this documentation, contact your Bosch Rexroth sales partner.
  • Page 53 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 51/227 Rexroth Frequency Converter Fe Installation Recommendation on cable dimensioning: Cable specification for international without USA / Canada ● ONLY USE copper wires of 90 ℃ or above with XLPE or EPR insulation according to IEC60364-5-52.
  • Page 54 52/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation Cable specification for USA / Canada ● ONLY USE copper wires of 75 ℃ or above according to UL 508C. ● It is recommended to use shielded cables to connect the motor.
  • Page 55 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 53/227 Rexroth Frequency Converter Fe Installation Dimensioning variables of the table values 1. Installation types: ● B1, according to IEC 60364-5-52, e.g. stranded wires routed in ca‐ ble duct. ● B2, according to IEC 60364-5-52, e.g. multi-core line routed in ca‐...
  • Page 56 54/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation Conductors in installation pipes and in installation chan‐ nels that can be opened Cables or lines in installation pipes and in installation channels that can be opened Cables or lines on walls Cables or lines on open cable trays Fig.
  • Page 57 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 55/227 Rexroth Frequency Converter Fe Installation Wire range for field wiring terminals: Model Frame Terminal type Wire range [AWG] Input Terminal Block (DW2): fig. 5-12 "Main circuit ter‐ 10...18 minals_0K75...7K50_Top" on page 56 Output Terminal Block (DW1): fig.

  • Page 58: Wiring Terminals Description

    56/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation Wiring Terminals Description 5.3.1 Main Circuit Terminals Main circuit terminals description Terminal Description L1, L2, L3 Mains power supply inputs U, V, W Frequency converter outputs (to be connected to the motor) Reserved terminal for external braking resistor (applicable to 0K75...15K0 frequency converters)
  • Page 59 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 57/227 Rexroth Frequency Converter Fe Installation Applicable to 132K...160K: Fig. 5-18: Main circuit terminals_132K...160K 1. For 11K0...160K frequency converters, the main circuit ter‐ minals are on the bottom of the frequency converter. 2. For 45K0...160K frequency converters, UL marked connec‐...

  • Page 60: Control Circuit Terminals

    58/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation 5.3.2 Control Circuit Terminals Control circuit terminals description Type Terminals Signal function Description Signal requirement Forward/stop See parameters b00 and E38 Reverse/stop See parameters b00 and E38 Error reset "Connected" for reset Opto-electronic coupler isolated in‐...
  • Page 61 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 59/227 Rexroth Frequency Converter Fe Installation Type Terminals Signal function Description Signal requirement Open collector OUT1 Programmable digital output with multi‐ output 1 ple functions. See parameters E16, E17 Open collector for details. Open collector outputs isolated via...
  • Page 62 60/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation Control circuit terminals figure Fig. 5-19: Control circuit terminals Applicable to 0K75...160K CPU board. Communication port Fig. 5-20: RS485 communication port ● Crimp terminal wiring range: AWG 22...AWG 12 ●...

  • Page 63: Jumper Wiring

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 61/227 Rexroth Frequency Converter Fe Installation 1. For connection of low level analog signals, which are easily affected by external interference, the wiring length should be as short as possible (less than 20 m), shielded cables must be used.
  • Page 64 62/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Installation NPN / PNP modes and signal inputs Fig. 5-24: NPN / PNP modes and signal inputs...

  • Page 65: Commissioning

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 63/227 Rexroth Frequency Converter Fe Commissioning Commissioning Operating Panel 6.1.1 Overview The operating panel is at the center of the frequency converter and com‐ posed of two areas: display and keys. The display shows mode settings and state of the frequency converter.

  • Page 66: 3-Level Menu Structure

    64/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Commissioning The LEDs display has 4 digits, it is sometimes used to show 5 significant digits. In parameter setting mode, if LED 1 flashes, this indicates the highest place of the 5 significant digits is hidden, to view this press down both <Func>...

  • Page 67: Operation Mode Description

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 65/227 Rexroth Frequency Converter Fe Commissioning 6.1.3 Operation Mode Description Fig. 6-5: Operation mode description of operating panel...
  • Page 68 66/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Commissioning 1. The default monitored parameters of menu level 3 group d will be displayed automatically on the panel, if power is on or no key is pressed over 2 minutes.

  • Page 69: Example Of Operating Panel Operation

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 67/227 Rexroth Frequency Converter Fe Commissioning 6.1.4 Example of Operating Panel Operation View output current under the frequency monitoring mode Fig. 6-6: View output current Set the frequency by the digital operating panel as 50 Hz ([b01] = 50.00 Hz) under output fre‐...
  • Page 70 68/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Commissioning Run/ Stop operation example: [b00] = 0, [b02] = 1 Fig. 6-8: Run/ Stop operation example By factory default, SF-COM is closed. After pressing down <Run> key and rotating the potentiometer knob clockwise to the maxi‐...

  • Page 71: Commission Process

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 69/227 Rexroth Frequency Converter Fe Commissioning Commission Process 6.2.1 Check and Preparation before Commissioning 1. Check if the wiring is correct. Particularly, ensure that the output termi‐ nals U, V and W of the frequency converter are not connected to the power supply and that the ground terminal is well connected.

  • Page 72: Fe Basic Parameter Fast Setting

    70/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Commissioning 3. Check and make sure that parameters like base frequency b04 and base voltage b05 are consistent with data on motor nameplate. 4. Press <Run> on the digital operating panel of the frequency converter, then the motor will be run according to the set frequency.

  • Page 73: Commissioning Of Fe With Potentiometer

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 71/227 Rexroth Frequency Converter Fe Commissioning 6.2.4 Commissioning of Fe with Potentiometer By factory default, Fe can use the front mounted potentiometer to set the fre‐ quency output according to the following procedure. Sequence Operation Description Rotate the potentiometer counterclockwise (leftwards) The initial frequency value is 0.00.

  • Page 74: Solutions For Simple Faults During Commissioning

    72/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Commissioning Solutions for Simple Faults during Commissioning Simple faults Solutions Over current (O.C.) occurs during acceleration Increase the acceleration time Over voltage (O.E.) occurs during deceleration Increase the deceleration time Over current (O.C.) occurs immediately after Incorrect wiring.

  • Page 75: Parameter Settings

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 73/227 Rexroth Frequency Converter Fe Parameter Settings Parameter Settings Description of Attribute Symbols in Parameter Tables Parameter attribute Description Parameter setting can be modified when the frequency converter is in run mode ● Parameter setting cannot be modified when the frequency converter is in run mode ★...

  • Page 76: Parameters List

    74/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Parameters List 7.2.1 Category b: Basic Parameters Control command source Code Name Setting range Default Attrib. Set the source of control commands 0...7 ● (options 1 and 3 have frequency command source)
  • Page 77 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 75/227 Rexroth Frequency Converter Fe Parameter Settings V/f curve setting Code Name Setting range Default Attrib. Highest frequency – HF 50.00...599.00 Hz 50.00 ● Base frequency – BF 20.00 Hz...HF 50.00 ● Base voltage – BV 400 V class: 240.0...480.0 V...
  • Page 78 76/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Output frequency limits Code Name Setting range Default Attrib. Upper frequency (UF) LF...HF (Hz) 50.00 ● Lower frequency (LF) 0.00 Hz...UF 0.50 ● LF mode Code Name Setting range Default Attrib.
  • Page 79 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 77/227 Rexroth Frequency Converter Fe Parameter Settings Data protection options and initialization Code Name Setting range Default Attrib. 0: All parameters are readable and rewritable 1: All parameters are read-only except b01 and b39 Data protection options 2: Initialization to factory defaults at 50 Hz ●...
  • Page 80 78/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Switching between local and remote control Code Name Setting range Default Attrib. Switching between local and remote 0: OFF; 1: X1; 2: X2; 3: X3 ● control Speed capturing...

  • Page 81: Category E: Extended Parameters

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 79/227 Rexroth Frequency Converter Fe Parameter Settings 7.2.2 Category E: Extended Parameters Skip frequency Code Name Setting range Default Attrib. Skip frequency 1 0.00 Hz...HF 0.00 Skip frequency 2 0.00 Hz...HF 0.00 Skip frequency 3 0.00 Hz...HF 0.00...
  • Page 82 80/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings OUT open collector output Code Name Setting range Default Attrib. Frequency level detection FDT1 0.00...599.00 Hz 50.00 FDT1 lagging frequency 0.00...599.00 Hz 1.00 Frequency level detection FDT2 0.00...599.00 Hz 25.00...
  • Page 83 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 81/227 Rexroth Frequency Converter Fe Parameter Settings Stall over current protection Code Name Setting range Default Attrib. Stall over current protection level during running 50...200 % of rated current / OFF Stall over current protection level during accelera‐...
  • Page 84 82/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Maximum input pulse Code Name Setting range Default Attrib. Maximum input pulse 1.0...200.0 kHz 20.0 ● Handling of stopping in the case of external problem Code Name Setting range Default Attrib.
  • Page 85 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 83/227 Rexroth Frequency Converter Fe Parameter Settings Output phase loss protection enabling Code Name Setting range Default Attrib. 0: Output phase loss protection disabled Output phase loss protection enabling 1: Output phase loss protection enabled Error retry...
  • Page 86 84/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Error records Code Name Setting range Default Attrib. Current error record Last error record 0...15 ★ Last 2 error records Last 3 error records 0: No error record 1: O.C.-1, over current at constant speed 2: O.C.-2, over current during acceleration...

  • Page 87: Category P: Programmable Control Parameters

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 85/227 Rexroth Frequency Converter Fe Parameter Settings 7.2.3 Category P: Programmable Control Parameters Code Name Setting range Default Attrib. 0: Stop after one cycle Logic control modes 1: Cycle operation ● 2: Running at the last frequency after one cycle Speed 0 running direction SF: Forward;...
  • Page 88 86/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Code Name Setting range Default Attrib. Speed 7 frequency setting 0.00 Hz...HF 50.00 Speed 7 running direction SF: Forward; SR: Reverse Speed 7 holding time OFF / 1...65,000 s ●...

  • Page 89: Category H: Advanced Parameters

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 87/227 Rexroth Frequency Converter Fe Parameter Settings 7.2.4 Category H: Advanced Parameters PWM frequency Code Name Setting range Default Attrib. Depends PWM frequency 1...15 kHz on model Automatic adjustment of PWM frequency Code Name Setting range Default Attrib.
  • Page 90 88/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Communication parameters Code Name Setting range Default Attrib. Communication protocol selection 0: ModBus; 1: PROFIBUS ModBus: 1...247 Local address PROFIBUS: 1...126 0: 1,200 bps; 1: 2,400 bps Baud rate selection 2: 4,800 bps;...
  • Page 91 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 89/227 Rexroth Frequency Converter Fe Parameter Settings Process PI deactivation Code Name Setting range Default Attrib. Process PI deactivation 0: OFF; 1: X1; 2: X2; 3: X3 ● Braking duty cycle setting Code Name Setting range Default Attrib.
  • Page 92 90/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Motor parameters Code Name Setting range Default Attrib. Motor poles 2...14 (input even number) ● Rated motor power 0.4...999.9 kW ● Rated motor current 0.1...999.9 A ● Depends on model No-load current 0.1...999.9 A...

  • Page 93: Notes On Function Groups

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 91/227 Rexroth Frequency Converter Fe Parameter Settings Notes on Function Groups 7.3.1 Category b: Basic Parameters Control command source (option 1 and 3 have frequency command source) Setting range 0...7 Minimum unit Factory default 0 [b00] = 0: Run/Stop control with digital operating panel (related settings: b02, b16 and b17) ●...
  • Page 94 92/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings ● The running mode and source running commands are decided by the circuit given by E38. ● Speeds 0...7 are selected with binary combinations of the input status of terminals X1, X2 and X3;...
  • Page 95 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 93/227 Rexroth Frequency Converter Fe Parameter Settings External sources of frequency command ① Internal sources of frequency command ② Frequency setting locking ③ Tab. 7-2: External via control terminals, switches among frequency sources ● ① Manual mode, i.e. setting the frequency via external VRC.
  • Page 96 94/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Frequency command source 0: Given by the digital operating panel 1: Direct action of the digital operating panel’s potentiometer Kv × (0...5 V) 2: Inverse action of the digital operating panel’s potentiometer Kv ×...
  • Page 97 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 95/227 Rexroth Frequency Converter Fe Parameter Settings Fig. 7-3: Combination input of VRC terminal and +I terminal ● When [b02] = 10, VRC terminal inputs -10...+10 V analog signals, and the direction is decided by the input voltage signal.
  • Page 98 96/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Base frequency – BF Setting range 20.00 Hz...HF Minimum Unit 0.01 Factory default 50.00 ● The rated motor frequency is written on the nameplate of the motor. b05 (400 V models) Base voltage – BV Setting range 240.0...480.0 V...
  • Page 99 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 97/227 Rexroth Frequency Converter Fe Parameter Settings Middle voltage 1 – MV1 Setting range 0...120 %BV Minimum Unit Factory default 1 ● The voltage which corresponds to MF1 of the user-defined V/f curve is a percentage of the base voltage (BV).
  • Page 100 98/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Fig. 7-5: Constant torque characteristic (b) Fans and pumps P-00...P-15 square descending torque Function code Value [50 Hz] Value [60 Hz] 50.00 Hz 60.00 Hz 50.00 Hz 60.00 Hz 380.0 V...
  • Page 101 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 99/227 Rexroth Frequency Converter Fe Parameter Settings H curve constant torque setting P curve square descending torque setting Display B [%BV] Display B1 [%BV] B2 [%BV] H-11 P-11 H-12 P-12 H-13 P-13 H-14 P-14 H-15 P-05 Tab.
  • Page 102 100/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Fig. 7-8: Frequently used user-defined V/f curve Constant voltage control Setting range OFF/on Factory default OFF ● When the constant voltage control is enabled (set to be ON), the fre‐...
  • Page 103 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 101/227 Rexroth Frequency Converter Fe Parameter Settings Deceleration time Setting range 0.1...6,500.0 s Minimum unit Factory default Depends on model ● b15 also determines the jogging acceleration/deceleration curve mode. b15: Acceleration/deceleration curve mode Fig. 7-9: Acceleration/deceleration curve mode b16: Acceleration time ●...
  • Page 104 102/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Fig. 7-11: Logic control enabled ([b00]=3) Acceleration time Deceleration time Model factory default [b16] factory default [b17] 0K75...22K0 6.0 s 6.0 s 30K0...45K0 20.0 s 20.0 s 55K0...160K 30.0 s 30.0 s...
  • Page 105 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 103/227 Rexroth Frequency Converter Fe Parameter Settings converter, based on the load current, to increase torque at low frequen‐ cy and avoid over excitation when the motor has no load. ● In operation, the frequency converter automatically determines the per‐...
  • Page 106 104/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Upper frequency (UF) Setting range LF...HF (Hz) Minimum Unit 0.01 Factory default 50.00 Lower frequency (LF) Setting range 0.00 Hz...UF Minimum Unit 0.01 Factory default 0.50 ● Upper frequency (UF) is the highest allowable frequency when the fre‐...
  • Page 107 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 105/227 Rexroth Frequency Converter Fe Parameter Settings Fig. 7-16: [b23] = 0 ● If [b23] = 1, the frequency converter works at LF. Fig. 7-17: [b23] = 1 Voltage gain of given channel Kv Setting range 0.00...9.99...
  • Page 108 106/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Frequency corresponding to maximum curve setting Setting range 0.00...599.00 Hz Minimum unit 0.01 Factory default 50.00 When VRC, +I, pulse frequency or operating panel potentiometer input is se‐ lected to give open loop frequency, the relationship between commanded val‐...
  • Page 109 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 107/227 Rexroth Frequency Converter Fe Parameter Settings Too large slip frequency compensation will CAUTION cause the motor speed to exceed the syn‐ chronous speed. In this case: Upper frequency ＝ Output frequency + K × (slip compensation [b31]).
  • Page 110 108/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Stopping mode selection Setting range 0: OFF; 1: X1; 2: X2; 3: X3; 4: on Minimum unit Factory default 0 ● The motor may be stopped in two modes: deceleration to stop and coasting to stop.
  • Page 111 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 109/227 Rexroth Frequency Converter Fe Parameter Settings Setting range 0.1...6,500.0 s Minimum unit Factory default 0.1 ● [b35] = 0: Jogging is disabled. ● [b35] = 1...3: For selection of terminals X1...X3 as the input terminal for jogging.
  • Page 112 110/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Fig. 7-25: Jogging frequency lower than running frequency Data protection options and initialization 0: All parameters are readable and rewritable 1: All parameters are read-only except b01 and b39...
  • Page 113 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 111/227 Rexroth Frequency Converter Fe Parameter Settings Frequency setting saving in case of power down 0: Not saved when power is off or frequency converter is stopped 1: Not saved when power is off; saved when frequency converter...
  • Page 114 112/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings ● Local control: The running command and frequency com‐ mand are set by b00...b02. ● Remote control: The running command and frequency com‐ mand are set by external computer, with the <Stop> key de‐...
  • Page 115 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 113/227 Rexroth Frequency Converter Fe Parameter Settings Current gain of given channel Ki Setting range 0.00...9.99 Minimum unit 0.01 Factory default 1.00 Pulse frequency gain of given channel Kp Setting range 0.00...9.99 Minimum unit 0.01 Factory default 1.00 <Stop>...

  • Page 116: Category E: Extended Parameters

    114/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings 7.3.2 Category E: Extended Parameters Skip frequency 1 Setting range 0.00 Hz...HF Minimum unit 0.01 Factory default 0.00 Skip frequency 2 Setting range 0.00 Hz...HF Minimum unit 0.01 Factory default 0.00...
  • Page 117 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 115/227 Rexroth Frequency Converter Fe Parameter Settings Fig. 7-27: Skip frequency range FM1 selection 0: Output frequency; 1: Output voltage; 2: Output current; Setting range 3: PI feedback signal; 4: Set frequency Minimum unit Factory default 0...
  • Page 118 116/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Fig. 7-28: FM1 & FM2 ● A DC ammeter (0...20 mA) or a DC voltmeter (0...10 V) may be connec‐ ted between FM1/FM2 and GND terminal to monitor the frequency, out‐...
  • Page 119 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 117/227 Rexroth Frequency Converter Fe Parameter Settings ● [E09] = 3: Frequency is set; when the highest frequency HF is reached, the DO terminal outputs [E10] kHz. Frequency level detection FDT1 Setting range 0.00...599.00 Hz Minimum unit 0.01...
  • Page 120 118/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Fig. 7-29: Frequency level detection (FDT) ● When the output frequency is within the set frequency ±[E15], the digital output “frequency arrival signal (FAR)” is active. Fig. 7-30: Frequency arrival signal...
  • Page 121 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 119/227 Rexroth Frequency Converter Fe Parameter Settings 0: Running 1: Frequency level detection signal 1 (FDT1) 2: Frequency level detection signal 2 (FDT2) 3: Frequency arrival signal (FAR) 4: Reserved 5: Under voltage 6: Overload (O.L.)
  • Page 122 120/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Relay Ry output wiring example Fig. 7-32: Relay Ry output wiring Detailed notes on E16, E17 and E18 settings: ● 0: Running When the frequency converter has output frequency, OUT or Ry acti‐...
  • Page 123 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 121/227 Rexroth Frequency Converter Fe Parameter Settings ● 12: Error When the frequency converter detects error, OUT or Ry activates. ● 13: Programmable program running When the logic control is being automatically run ([b00] = 3), OUT or Ry activates.
  • Page 124 122/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings ● The stall over current protection level during running may be set be‐ tween 50 % and 200 % of rated frequency converter current. If the set‐ ting is OFF, the stall over current protection is turned off.
  • Page 125 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 123/227 Rexroth Frequency Converter Fe Parameter Settings Fig. 7-34: Stall over current protection in acceleration mode The stall over current protection function may only be used when the no trip control function is turned off ([H30] = OFF). If [H30] ≠...
  • Page 126 124/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings ● If E22 and E23 are as default, “oUtF” and “SEtF” display the actual out‐ put frequency and set frequency. ● The second use of display factor A and display factor B is to calibrate the given and the feedback application engineering value, when the mo‐...
  • Page 127 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 125/227 Rexroth Frequency Converter Fe Parameter Settings ● PI adjustment selection [E24] = 0: No PI [E24] = 1: Direct action [E24] = 2: Inverse action PI adjustment feedback channel selection 0: Control terminal FB direct action (0...5 V) 1: Control terminal FB inverse action (5...0 V)
  • Page 128 126/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Fig. 7-39: PI adjuster feedback channels ● FB feedback is 0...5 V. ● Orthogonal pulse encoder has two modes. The diagrams above correspond to the open collector output type (JP2 at position 1-2).
  • Page 129 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 127/227 Rexroth Frequency Converter Fe Parameter Settings will be slow for fast changing deviation. P adjustment alone may be used for load systems with integrating elements. ● Simple method of PI parameter adjustment: – E26 (P) Increase the value if no oscillation occurs.
  • Page 130 128/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings ● When [b02] ≠ 11, and [E24] ≠ 0, [E25] = 4 or 5 (under PI control), the function code gives the feedback pulse frequency corresponding to the maximum set engineering value.
  • Page 131 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 129/227 Rexroth Frequency Converter Fe Parameter Settings Setting range 0: No alarm output; 1: Alarm output Minimum unit Factory default 0 ● Low voltage protection is a countermeasure against an error where the power supply voltage is 10 % lower than the rated voltage, in this case the motor will act according to [E35].
  • Page 132 130/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Fig. 7-42: E38 = 0 ● [E38] = 1: Run/Stop, forward/reverse mode – SF connected: Run – SF disconnected: Stop – SR connected: Reverse rotation – SR disconnected: Forward rotation Fig.
  • Page 133 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 131/227 Rexroth Frequency Converter Fe Parameter Settings Input phase loss protection enabling 0: Input phase loss protection disabled Setting range 1: Input phase loss protection enabled Minimum unit Factory default 1 ● If [E40] = 0, the protection is disabled; if [E40] = 1, the protection will act as the frequency converter stops output and the motor coasts to stop.
  • Page 134 132/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings 10: Retry from EMI 11: Retry from input phase loss 12: Retry from output phase loss 13: Retry from stop after response to external abnormality command 14: Retry from any error ●...
  • Page 135 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 133/227 Rexroth Frequency Converter Fe Parameter Settings Minimum unit Factory default 2.0 ● To activate this function, PTC/NTC temperature sensors need be moun‐ ted in the motor with the output terminals connected to the respective frequency converter control terminals. The wiring diagram of tempera‐...

  • Page 136: Category P: Programmable Control Parameters

    134/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings 7.3.3 Category P: Programmable Control Parameters This function group will be used in the case of logic control running and multi- speed running with external terminals. Here are two examples:...
  • Page 137 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 135/227 Rexroth Frequency Converter Fe Parameter Settings P03 Speed 1 frequency setting Factory default 5.00 Setting range 0.00 Hz...HF Minimum Unit 0.01 P08 Speed 2 frequency setting Factory default 10.00 Setting range 0.00 Hz...HF Minimum Unit 0.01...
  • Page 138 136/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings ● Speeds 0...7 running direction is activated when [b00] = 3 (logic control). – SF: Forward – SR: Reverse P02 Speed 0 holding time Factory default Setting range OFF / 1...65,000 s...
  • Page 139 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 137/227 Rexroth Frequency Converter Fe Parameter Settings – If [b00] = 2 (multi-speed external terminal control), it is the time from 0.00 Hz...HF. – If [b00] = 3 (logic control), it is the time from the former speed to the current speed.
  • Page 140 138/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Function code Parameter setting Unit 5.00 SF: Forward 10.00 SF: Forward 10.00 SR: Reverse Tab. 7-8: Logic running table for speeds 1, 3 and 4 Example of multi-speed external terminal control ([b00] = 2)
  • Page 141 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 139/227 Rexroth Frequency Converter Fe Parameter Settings Fig. 7-50: 8-speed forward rotation cycle operation Example 2: 2-speed forward/reverse rotation cycle operation Fig. 7-51: 2-speed forward/reverse rotation cycle operation...

  • Page 142: Category H: Advanced Parameters

    140/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings 7.3.4 Category H: Advanced Parameters PWM frequency Setting range 1...15 kHz Minimum unit Factory default Depends on model ● The function is used to set the PWM frequency output. The setting range depends on frequency converter rated power.
  • Page 143 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 141/227 Rexroth Frequency Converter Fe Parameter Settings Fig. 7-52: Lagging time for restart after transient stop Oscillation suppression gain Setting range 0...15 (0: Deactivated) Minimum unit Factory default 2 ● When the motor reaches the mechanical resonance point, increase the value of this parameter steadily can suppress the motor oscillation effec‐...
  • Page 144 142/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings any of X1...X3 is occupied by other functions, no related indication will be shown. ● If [H07] = 4, DC braking voltage remains under stopping state, but dc.on is not displayed. If a run signal is applied during DC braking, the DC braking will be interrupted and running will start.
  • Page 145 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 143/227 Rexroth Frequency Converter Fe Parameter Settings Fig. 7-54: Communication protocol selection ● H10 defines the baud rate of communication. – [H10] = 0 (1,200), 1 (2,400), 2 (4,800), 3 (9,600), 4 (19,200), 5 (38,400). –...
  • Page 146 144/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings H14 PZD3 setting 0: Output frequency H15 PZD4 setting 1: Set frequency H16 PZD5 setting 2: Output current H17 PZD6 setting 3: Output voltage 4: Bus voltage H18 PZD7 setting...
  • Page 147 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 145/227 Rexroth Frequency Converter Fe Parameter Settings Minimum unit Factory default 1.0 ● Energy saving control is beneficial especially in circumstances where light loads are encountered. Fig. 7-55: Energy saving ● [H23] = 1, 2 or 3: X1, X2 or X3 as the input terminal for energy saving command.
  • Page 148 146/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings Minimum unit Factory default 150 ● The automatic current limitation function is used to automatically limit the load current within the setting range of the set value of H30 through the real-time control on it.
  • Page 149 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 147/227 Rexroth Frequency Converter Fe Parameter Settings Fig. 7-56: Stall over voltage level selection This function is deactivated ● during "Deceleration to stop" ● [H34] = OFF Software over voltage protection point Setting range 790...820 V...
  • Page 150 148/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings ● This function allows uniform distribution of power among multiple fre‐ quency converters which drive the same load. When a frequency con‐ verter takes on a heavy load, the frequency converter will automatically reduce the output frequency to relieve part of the load according to the parameter value.
  • Page 151 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 149/227 Rexroth Frequency Converter Fe Parameter Settings No-load current Setting range 0.1...999.9 A Minimum Unit Factory default Depends on model Stator resistance Setting range 0.00...50.00 % Minimum unit 0.01 Factory default Depends on model H43...H46 Reserved Details of above motor parameters are shown in the diagram below: Fig.
  • Page 152 150/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Parameter Settings – [H47] = 1: Auto-tuning when the motor is static – [H47] = 2: Auto-tuning when the motor is running Danger movements! Danger to life, risk of in‐ DANGER...

  • Page 153: Category D: Monitoring Parameters

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 151/227 Rexroth Frequency Converter Fe Parameter Settings 7.3.5 Category d: Monitoring Parameters Function Abbreviation Description displays frequency converter output frequency (Hz), motor outF speed and linear speed (see E22 and E23) displays frequency converter set frequency (Hz), motor...
  • Page 154 152/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe...

  • Page 155: Error Indication

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 153/227 Rexroth Frequency Converter Fe Error Indication Error Indication Error Types The frequency converter can record the reasons of the last 4 errors and can display them after resetting from errors. Error code Error name Possible reason Solution Excessively reduced acceleration/ de‐...
  • Page 156 154/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Error Indication Error code Error name Possible reason Solution Fan failure Check if fan works normally frequency O.H. converter Too high ambient temperature Lower the ambient temperature overheat Ventilation outlet obstructed Clear dust and foreign matters at ventilation outlet Replace power component and seek technical sup‐...

  • Page 157: List Of Error Protection Actions

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 155/227 Rexroth Frequency Converter Fe Error Indication List of Error Protection Actions Error name Description This error code will be displayed when the main circuit voltage is less than 80 % of Main circuit under voltage (P.oFF) the rated value.
  • Page 158 156/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe...

  • Page 159: Technical Data

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 157/227 Rexroth Frequency Converter Fe Technical Data Technical Data Fe General Technical Data Power supply voltage 3P 380...480 VAC (-15 % / +10 %) Supply frequency 50...60 Hz (±5 %) Short circuit current rating (UL) 0K75...90K0: 5,000 A ;...
  • Page 160 158/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data Running command channel Set by operating panel, control terminal and serial port Set by digital operating panel, analog voltage, analog current and serial Frequency setting port, which can be switched at any time...

  • Page 161: Derating Of Electrical Data

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 159/227 Rexroth Frequency Converter Fe Technical Data Derating of Electrical Data 9.2.1 Derating and Ambient Temperature Where installation conditions differ, the following performance data are re‐ duced in accordance with the diagram: ● continuous power output ●...

  • Page 162: Derating And Mains Voltage

    160/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data 9.2.2 Derating and Mains Voltage Reduced over current based on mains voltage The Fe frequency converters are thermally dimensioned for the rated cur‐ rents. This rated current is available with the specified rated voltage. With de‐...

  • Page 163: Derating And Output Current

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 161/227 Rexroth Frequency Converter Fe Technical Data 9.2.3 Derating and Output Current This illustration shows the current reduction based on the pulse frequency for the different frequency converters. In case of higher pulse frequency, the cur‐...

  • Page 164: Electrical Data (400 V Series)

    162/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data Electrical Data (400 V Series) Power Rated input Apparent Rated output Fe Model [kW] current [A] power [kVA] current [A] FECG02.1-0K75-3P400-A-SP-MODB-01V01 0.75 FECG02.1-1K50-3P400-A-SP-MODB-01V01 FECG02.1-2K20-3P400-A-SP-MODB-01V01 FECG02.1-4K00-3P400-A-SP-MODB-01V01 FECx02.1-5K50-3P400-A-SP-MODB-01V01 FECx02.1-7K50-3P400-A-SP-MODB-01V01 FECx02.1-11K0-3P400-A-SP-MODB-01V01 FECx02.1-15K0-3P400-A-SP-MODB-01V01 FECx02.1-18K5-3P400-A-SP-MODB-01V01...

  • Page 165: Electromagnetic Compatibility (Emc)

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 163/227 Rexroth Frequency Converter Fe Technical Data Electromagnetic Compatibility (EMC) 9.4.1 EMC Requirements General information The electromagnetic compatibility (EMC) includes the following requirements: ● Sufficient noise immunity of an electric installation or an electric device against external electric, magnetic or electromagnetic interference via lines or through air.
  • Page 166 164/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data Noise immunity limit values Test values Place according to Standard Conditions Coupling of effect standard EN 61800-3 CD, AD 4 kV CD, 8 kV AD 61000-4-2 10 V/m, 80...1,000 MHz...
  • Page 167 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 165/227 Rexroth Frequency Converter Fe Technical Data Noise emission of the drive system Causes of noise emission Controlled variable-speed drives contain converters containing snappy semi‐ conductors. The advantage of modifying the speed with high precision is ach‐...
  • Page 168 166/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data 1.1 C3 environment, QP, I > 100 A (class A, group 2, I > 100 A) 1.2 C3 environment, AV, I > 100 A (class A, group 2, I > 100 A) 2.1 C3...

  • Page 169: Ensuring The Emc Requirements

    2008-02-26. EMC Properties of Components Drive and control components by Rexroth are designed and built, in accord‐ ance with the present state-of-the-art of standardization, according to legal regulations of the EU Directive EMC 2004/108/EC and the German law.

  • Page 170: Emc Measures For Design And Installation

    ● Case 1: Delivery of the drive system. According to the regulations, Rexroth drive systems are complied with the product standard EN 61800-3 C3. The drive system is listed in the declara‐ tion of EMC conformity. This fulfills the legal requirements according to EMC directive.
  • Page 171 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 169/227 Rexroth Frequency Converter Fe Technical Data ● Lines at the DC bus connection Generally, interference injections are reduced by routing cables close to grounded sheet steel plates. For this reason, cables and wires should not be routed freely in the cabinet, but close to the cabinet housing or mounting pan‐...
  • Page 172 170/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data EMC-optimal installation in facility and control cabinet General information For EMC-optimal installation, a special separation of the interference-free area (mains connection) and the interference-susceptible area (drive compo‐ nents) is recommended, as shown in the figure below.
  • Page 173 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 171/227 Rexroth Frequency Converter Fe Technical Data Control cabinet mounting according to interference areas – exemplary arrangements Mains choke E1…E5 Equipment grounding conductor or the components External mains contactor Motor blower Z1, Z2 Shield connection points for cables Fig.
  • Page 174 172/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data tions of the drive system) and the interference-free components and lines between mains and filter including the mains filter in area A. If these distances are not kept, the magnetic leakage fields are injected to the interference-free components and lines connected to the mains and the limit values at the mains connection are exceeded in spite of the installed filter.
  • Page 175 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 173/227 Rexroth Frequency Converter Fe Technical Data loads are connected on the load side of the filter, their current may be a maxi‐ mum of 10 % of the three-phase operating current. A highly imbalanced load of the filter would deteriorate its interference suppression capacity.
  • Page 176 174/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data Route the motor power cables and motor encoder cables ● with a distance of at least d5 = 100 mm to interference-free lines, as well as to signal cables and signal lines (alternatively separated by a grounded distance plate).
  • Page 177 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 175/227 Rexroth Frequency Converter Fe Technical Data ● Ground spare cables, that are not used and have been connected, at least at both ends so that they do not have any antenna effect. ● Avoid unnecessary line lengths.
  • Page 178 176/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Technical Data General measures of radio interference suppression for relays, contactors, switches, chokes and inductive loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconduc‐...

  • Page 179: Accessories

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 177/227 Rexroth Frequency Converter Fe Accessories Accessories 10.1 EMC Filter 10.1.1 The Function of EMC Filter EMC filters are used to reduce radio interference and mains pollution. 10.1.2 EMC Filter Type Frequency converter typecode EMC filter typecode FECG02.1-0K75-3P400-A-SP-MODB-01V01 (0K75)

  • Page 180: Technical Data

    178/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories 10.1.3 Technical Data Mechanical data Figure Mounting position and distances Only the mounting position G1 is allowed for EMC filter FENF. Keep at least 80 mm at the top side and bottom side of EMC filter free from mounted parts.
  • Page 181 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 179/227 Rexroth Frequency Converter Fe Accessories Fig. 10-2: E0022 and E0030 Fig. 10-3: E0051...
  • Page 182 180/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories Fig. 10-4: E0090 Fig. 10-5: E0120...
  • Page 183 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 181/227 Rexroth Frequency Converter Fe Accessories Fig. 10-6: E0250 Fig. 10-7: E0320 and E0400...
  • Page 184 182/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories Dimensions Terminal Terminal EMC filter tightening tightening wire size [mm] [mm] [mm] [mm] [mm] [mm] size torque [Nm] torque [Nm] E0008 47.5 E0022 52.5 E0030 E0051 314.6 2...2.3 E0090 3.2...3.7 E0120 3.2...3.7...
  • Page 185 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 183/227 Rexroth Frequency Converter Fe Accessories Electrical data Using EMC filters in mains grounded via outer conductor When using EMC filters in mains grounded via outer conductor, use an isolating transformer between mains and EMC filter.

  • Page 186: Brake Components

    184/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories 10.2 Brake Components 10.2.1 Brake Chopper The function of brake chopper A brake chopper is used to dissipate the energy produced by the motor dur‐ ing a braking process, resulting in an increased braking capability and faster deceleration of the load without over voltage trips.
  • Page 187 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 185/227 Rexroth Frequency Converter Fe Accessories Dimensions and weight Fig. 10-9: Dimensions diagram Dimensions [mm] Net weight Brake chopper typecode [kg] FELB02.1N-30K0-NNONE-A-560-NNNN FELB02.1N-45K0-NNONE-A-560-NNNN FELB02.1N-220K-NNONE-A-560-NNNN 11.2 Tab. 10-5: Brake chopper dimensions and weight Brake chopper terminals Fig. 10-10:...
  • Page 188 To avoid brake chopper damage or break down in case of overload or fault conditions, please refer to the following wiring diagram. The brake chopper FELB fault switch should be connected to E-Stop of the Rexroth Fe unit. The temperature switch of the braking resistor should be in series with the line contactor coil circuit.
  • Page 189 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 187/227 Rexroth Frequency Converter Fe Accessories The settings of the brake chopper Fig. 10-12: Brake chopper settings Selection of braking voltage The 400 V class brake chopper has 5 operating voltages (630 V, 660 V, 690 V, 730 V, 760 V), and power supply of the brake chopper is from +(P), - (N) of the frequency converter.
  • Page 190 188/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories Fig. 10-13: Brake chopper wiring Definition for braking ratio OT % As shown in the diagram below, braking ratio OT % is the ratio of the braking time and the braking period, usually represented by percentage. When OT %...

  • Page 191: Brake Resistor

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 189/227 Rexroth Frequency Converter Fe Accessories Fault analysis and countermeasures When there is abnormality with the brake chopper, the thermal protection of the brake chopper will be activated. A failure signal will be sent by the brake chopper to the frequency converter.
  • Page 192 190/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories Brake resistor selection Braking resistors with different power ratings are available to dissipate brak‐ ing energy when the frequency converter is in generator mode. The adjacent tables below list the optimal combination of frequency converter, brake chop‐...
  • Page 193 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 191/227 Rexroth Frequency Converter Fe Accessories Brake chopper Brake resistors Fe model Typecode Quantity Typecode Type Quantity 0K75 Internal – 0150-N700R-D 700 Ω/150 W 1K50 Internal – 0520-N350R-D 350 Ω/520 W 2K20 Internal – 0520-N230R-D 230 Ω/520 W...
  • Page 194 192/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories Brake chopper Brake resistors Fe model Typecode Quantity Typecode Type Quantity 55K0 FELB02.1N-45K0 12K5-N022R-A 22 Ω/12.5 kW 75K0 FELB02.1N-45K0 10K0-N022R-A 22 Ω/10.0 kW 90K0 FELB02.1N-45K0 10K0-N022R-A 22 Ω/10.0 kW 110K FELB02.1N-220K...
  • Page 195 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 193/227 Rexroth Frequency Converter Fe Accessories Brake resistor in aluminium housing Fig. 10-16: Brake resistor in aluminium housing...
  • Page 196 194/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories Dimensions [mm] Brake resistor typecode 0520-N100R-D – – 1.03 Alumi. 0390-N150R-D – – 0.80 Alumi. 0520-N230R-D – – 1.03 Alumi. 0260-N250R-D – – 0.62 Alumi. 0520-N350R-D – – 1.03 Alumi.
  • Page 197 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 195/227 Rexroth Frequency Converter Fe Accessories Brake resistor box Fig. 10-17: Brake resistor box dimensions Fig. 10-18: Braking resistor box terminal...
  • Page 198 196/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories Dimensions [mm] Brake resistor typecode 09K6-N13R6-A 13.6 18.5 09K6-N016R-A 18.5 12K5-N017R-A 12.5 20.5 12K5-N018R-A 12.5 20.5 12K5-N020R-A 12.5 20.5 06K0-N020R-A 14.0 10K0-N022R-A 10.0 18.5 12K5-N022R-A 12.5 20.5 10K0-N024R-A 10.0 18.5 08K0-N027R-A 16.5...

  • Page 199: Communication Interface

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 197/227 Rexroth Frequency Converter Fe Accessories 10.3 Communication Interface 10.3.1 PROFIBUS Adapter The PROFIBUS adapter FEAA02.1-MODB-PROFI-NNNN-NN is used to con‐ vert the converters serial RS485 interface (ModBus) to the PROFIBUS DP standard. 10.3.2 RS232 / RS485 Adapter The RS232 / RS485 adapter FEAA01.1-RS485-RS232-NNNN-NN is used to...
  • Page 200 198/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Accessories Fig. 10-20: Packing list...

  • Page 201: Operating Panel Cable For Control Cabinet Mounting

    11K0. 10.5 Engineering Software Rexroth ConverterPC 7.010 is an engineering software that allows users to commission and parameterize the frequency converters. Parameters are set on the PC and transferred to the converters via serial RS485 (ModBus) inter‐ face. Together with the engineering software is the “ConverterPC 7.010...
  • Page 202 200/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe...

  • Page 203: Additional Information

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 201/227 Rexroth Frequency Converter Fe Additional Information Additional Information 11.1 Running Setting Diagram Fig. 11-1: Running setting diagram...

  • Page 204: Process Control

    202/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Additional Information 11.2 Process Control 11.2.1 Process Control Illustration Fig. 11-2: Process control illustration 11.2.2 Simple Applications of Process Control Automatic constant pressure water control system Fig. 11-3: Automatic constant pressure water control system ●...
  • Page 205 5 V can be set. Since 200.0 kHz is the maximum pulse frequency which may be input into Fe series converter, the pulses per cycle of the feed‐ back encoder cannot be higher than (200.0 kHz x 60s) / 1,500 rpm = 8,000.

  • Page 206: Discharging Of Capacitors

    204/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Additional Information 11.3 Discharging of Capacitors 11.3.1 Discharging of DC Bus Capacitors In the frequency converters, capacitors are used in the DC bus as energy stores. Energy stores maintain their energy even when the supply voltage has been cut off and have to be discharged before somebody gets in contact with them.
  • Page 207 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 205/227 Rexroth Frequency Converter Fe Additional Information Installation Lethal electric shock caused by live parts with WARNING voltages higher than 50 V! Before working on live parts: De-energize the installation and secure the power switch against unintentional or unauthorized re-energization.
  • Page 208 206/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe...

  • Page 209: Communication Protocols

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 207/227 Rexroth Frequency Converter Fe Communication Protocols Communication Protocols 12.1 Brief Introduction The standard RS485 port realizes the communication between the master station and the slave station via ModBus protocol. In addition to that PROFIBUS adapter are available as an external option to realize PROFIBUS network communication.

  • Page 210: Interface

    208/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Communication Protocols ous frame. Due to confusion of the frames, the CRC check will fail and lead to a communication error. Data format and sending sequence of one byte: ● 1 start bit, 8 data bits ●...

  • Page 211: Protocol Functions

    Protocol Functions Supported functions The main function of ModBus is to read and write parameters. Different func‐ tion codes decide different operation requests. The following table lists the ModBus functions managed by Fe series converters and their limits. Function Description Broadcast...
  • Page 212 210/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Communication Protocols Function code and communication data description ● Function 0x03: Read N words (continuously reading 16 words in maxi‐ mum) For example, it is necessary to read 2 words continuously starting from the memory address of 0004 from the slave converter addressed at 01H.
  • Page 213 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 211/227 Rexroth Frequency Converter Fe Communication Protocols Data content lower byte CRC lower byte CRC higher byte Transmission time for 3.5 bytes Tab. 12-7: Function 0x06_RTU master command message Start Transmission time for 3.5 bytes Slave address...
  • Page 214 212/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Communication Protocols Higher byte of write register start address 01H Lower byte of write register start address 09H Higher byte of register number Lower byte of register number Bytes of data...

  • Page 215: Communication Mapping Register Address Distribution

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 213/227 Rexroth Frequency Converter Fe Communication Protocols Higher byte of write register number Lower byte of write register number Bytes of data for writing Higher byte of data 1 Lower byte of data 1 Higher byte of data 2...
  • Page 216 214/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Communication Protocols Example: For the parameter register with address 0x0103, the higher byte 0x01 represents group E, and the lower byte represents the fourth function code of group E, i.e. E03.
  • Page 217 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 215/227 Rexroth Frequency Converter Fe Communication Protocols Status register Address Description Action bit 0: DC voltage (1: normal; 0: abnormal) bit 1: System error (1: error; 0: no error) bit 2 and 3: Motor direction (01: reverse; 10: forward) bit 4: Running status (1: running;...

  • Page 218: Modbus Communication Example

    216/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Communication Protocols 12.2.5 ModBus Communication Example An Fe converter’s slave address is 01H. The frequency setting of the fre‐ quency converter has been set to “external computer frequency setting” and the source of running commands is “external computer control”. It is required for the motor connected to the frequency converter to run with 50.00 Hz (for‐...

  • Page 219: Communication Networking

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 217/227 Rexroth Frequency Converter Fe Communication Protocols 12.2.6 Communication Networking Networking The communication network is shown below. Network terminal slaves at both ends need external resistance with recommended value of 120 Ω, 0.25 W. Fig. 12-3:...
  • Page 220 218/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe...

  • Page 221: Service And Support

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 219/227 Rexroth Frequency Converter Fe Service and support Service and support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.
  • Page 222 220/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe...

  • Page 223: Environmental Protection And Disposal

    Used batteries can contain hazardous substances, which can harm the envi‐ ronment or the people´s health when they are improper stored or disposed of. After use, the batteries or accumulators contained in Rexroth products have to be properly disposed of according to the country-specific collection.
  • Page 224 222/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Environmental protection and disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.

  • Page 225: Index

    DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 223/227 Rexroth Frequency Converter Fe Index Index 0 … 9 Control circuit terminals figure......60 Control Circuit Wiring.......... 50 3-Level Menu Structure........64 Converter control registers........ 214 Converter parameter registers......213 Converter state feedback registers....214 About this Documentation........

  • Page 226: Introduction

    224/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Index Fe General Technical Data....... 157 Operating Panel Cable for Control Cabinet Fe Mounting............33 Mounting............199 Fe Opening Instruction........39 Operating panel cable type coding..... 11 Feedback.............. 7 Operating Panel for Control Cabinet Mounting. 197 Function code and communication data de‐...
  • Page 227 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 225/227 Rexroth Frequency Converter Fe Index UL certification............ 17 Wire range for field wiring terminals....55 Wiring on each terminal of brake choppers..186 Wiring Terminals Description......56...
  • Page 228 226/227 Bosch Rexroth AG DOK-RCON01-FE*********-IB11-EN-P Rexroth Frequency Converter Fe Notes...
  • Page 229 DOK-RCON01-FE*********-IB11-EN-P Bosch Rexroth AG 227/227 Rexroth Frequency Converter Fe Notes...
  • Page 230 The Drive & Control Company Bosch Rexroth (Xi’an) Electric Drives and Controls Co., Ltd. No. 3999, Shangji Road, Economic and Technological Development Zone, 710021 Xi’an, P.R. China Phone +49 9352 40 5060 Fax +49 9352 18 4941 service.svc@boschrexroth.de www.boschrexroth.com DOK-RCON01-FE*********-IB11-EN-P...

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