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Sub-Zero Built-In Series Assembly
Sub-Zero Built-In Series Assembly

Sub-Zero Built-In Series Assembly

Electronic control system
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Electronic Control System
ELECTRONIC CONTROL TERMINOLOGY & COMPONENT DESCRIPTIONS
The Built-In Series utilizes an electronic control system which monitors, regulates, controls and displays a variety of
functions and operations in the appliance.
The table below defines some of the basic electronic control system terminology.
Term/Component
Main Control Board .................. (Also referred to as the Main "Controller" Board), is the printed-circuit board (PC Board)
Microprocessor ....................... An electrical component on the control board which receives electrical signals from
Relay ................................... An electrical component on the control board which switches other components in the
Triac ..................................... Similar in function to a relay, the triac is a three terminal semiconductor for controlling
Control Panel Assembly ........... (Also referred to as the User Interface Module, or User Interface), is that part of the
Function Keys ............................ The keys or buttons on the control panel assembly used for manual input operations.
Capacitance Touch Sensitive ..... The ability of the keys on the control panel to detect the natural capacitance of the
LCD (Liquid Crystal Display) ...... A semi-liquid substance sandwiched between glass in the control panel assembly. The
Indicators ................................ The words, numbers and icons that appear at the LCD.
Fault Codes (Error Codes) ......... The code number indicators that may appear in the LCD when accessing Fault Code
Temperature Units of Measure.... Temperature readings observed at the LCD may be in Fahrenheit units of measure (°F)
Set-Point ............................... The desired zone temperature, established by pressing the COLDER or WARMER
High Offset (Cut-in) .................. As the zone air temperature cycles up and down, the high offset is the maximum zone
Low Offset (Cut-out).................. As the zone air temperature cycles up and down, the low offset is the minimum zone air
Thermistor ............................. (Also Referred to as a Temperature Sensor), is a resistor with which resistance changes
Variable Speed Compressor ...... A compressor designed to run at varying speeds depending on the temperature detect-
Variable Speed Fan Motor ......... A fan motor that is deigned to runs at varying speeds depending on the temperature
#7019014 - Revision A - October, 2010
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Built-In (BI) Series
Built-In (BI) Series
Definition / Description
which contains a microprocessor, relays, triacs and electrical connections that monitor
and control all functions of the appliance.
other components, processes the information, then sends electrical signals to relays and
triacs on the board to open or close, switching components in the appliance ON or OFF.
appliance ON or OFF when instructed to do so by the microprocessor.
current in either direction.
electronic control system where all manual input operations are performed.
The words on the function keys are: "LIGHTS", "ICE MAKER", "MAX ICE", "PURE AIR",
"COLDER", "WARMER", "ALARM" and "POWER".
human body when in close proximity causing a change in electrons state or quantity
which signals the electronic control to perform a function.
molecules of this semi-liquid substance have no specific orientation. However, when
electricity is applied to them, they react predictably, aligning and straightening in such a
way as to control light passage. In doing so, they can be manipulated and arranged to
form the indicators that appear in the LCD.
History during Fault and Sensor Recall Mode. This coded data represents current
and/or historical problematic events that specific electronic components may have expe-
rienced.
or Celsius units of measure (°C). A series of key strokes allows the temperature units of
measure to be switched to display as either °F or °C.
keys.
temperature that the electronic control system will allow before calling for cooling.
temperature that the electronic control system will allow before interrupting cooling.
as the temperature around it changes. For electronic control system purposes, the
microprocessor detects, monitors and processes this resistance value in order to control
the appliance's cooling functions as well as displays it as a temperature reading in the
LCD.
ed in the corresponding zone of the appliance.
detected in the corresponding zone, or the temperature of a specific component.
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Built-In Series Menu
Built-In Series Menu
3-2
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Summary of Contents for Sub-Zero Built-In Series

  • Page 1 Built-In (BI) Series ELECTRONIC CONTROL TERMINOLOGY & COMPONENT DESCRIPTIONS The Built-In Series utilizes an electronic control system which monitors, regulates, controls and displays a variety of functions and operations in the appliance. The table below defines some of the basic electronic control system terminology.
  • Page 2: Previous Page

    Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System ELECTRONIC CONTROL SYSTEM OVERVIEW Figure 3-1 is the wiring schematic for the model BI-36UG showing the components of the electronic control system.
  • Page 3: Main Control Board

    Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series CONTROL BOARD LAYOUT AND SUMMARY TABLE The electrical connection points on the main control board are labeled alphanumerically (See Figure 3-2). These...
  • Page 4 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System CONTROL PANEL LAYOUT (AKA USER INTERFACE MODULE) Figure 3-4 below shows the layout of the control panel assembly. NOTES: • Not all keys are present on all models: - If the unit does not have a glass refrigerator door, the control panel will not have the accent LIGHTS on/off key.
  • Page 5 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series BASIC ELECTRONIC CONTROL INPUT OPERATIONS The following pages describe the basic input operations performed at the control panel (switching unit ON and OFF;...
  • Page 6 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Adjusting Set-Point (Temperature Adjustment) To adjust set-points, press the appropriate WARMER or COLDER key on control panel in multiple key strokes until...
  • Page 7 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Maximize Ice Production Feature These appliances are equipped with a feature that can boost ice production up to 40% above normal. By pressing the MAX ICE key on the control panel, the ice maker system is switched ON (if OFF);...
  • Page 8 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Air Purification Feature ON/OFF An air purification feature has been incorporated into these appliances to remove bacteria and ethylene gas (by- products of ripening fruits and vegetables). The two main parts of this air purifier are a replaceable cartridge consist- ing of a small light and a filter medium, and a small low DC Voltage fan below the cartridge.
  • Page 9: Unique Electronic Control Input Operations

    Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series UNIQUE ELECTRONIC CONTROL INPUT OPERATIONS The following pages illustrate unique customer input operations performed at the control panel. The input operations described are: Temperature Unit Selection Mode, Contrast Adjust Mode, Tone Adjust Mode, Showroom Mode, Sabbath Mode, Manual Zone Disable and Manual Freezer Evaporator Defrost.
  • Page 10 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Contrast Adjust Mode (Adjusting the LCD Contrast Level) The contrast level of the LCD can be manually adjusted to one of five levels through Contrast Adjust mode.
  • Page 11 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Tone Adjust Mode (Adjusting the Audible Chime Tone) The tone of the electronic control audible chime is preset at the factory. This preset level is referred to as the “nor- mal”...
  • Page 12: Showroom Mode

    Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Showroom Mode Showroom Mode was incorporated into the electronic control system so that these appliances could be displayed in a showroom setting. When in Showroom Mode all cooling, defrosting, ice making and dispensing (if applicable) functions are disabled, but the lighting system and door ajar alarm system remain operational, and the LCD will show the set-points.
  • Page 13 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Sabbath Mode Sabbath Mode was incorporated into the electronic control system for the observance of certain religious days. When Sabbath Mode is initiated the lighting systems, ice making system, dispensing system (if applicable), alarm system and the air purification feature are disabled, plus the letters “SA”...
  • Page 14 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Manual Zone Disable Mode Manual Zone Disable Mode allows a customer or Service Technician to switch one zone, or “compartment” OFF for defrosting, interior cleaning, or diagnostic purposes, while allowing the other zones to continue cooling.
  • Page 15 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Manual Freezer Evaporator Defrost Manual Freezer Evaporator Defrost was incorporated into the electronic control to assist a customer that may inad- vertently leave the freezer door ajar, causing a heavily frosted evaporator, and may also be utilized by a Service Technician for servicing and diagnostics.
  • Page 16 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System DOOR DISPENSER CONTROL INPUT OPERATIONS (MODELS BI42SD AND BI48SD ONLY) Models equipped with an ice and water dispenser through the refrigerator door utilize a capacitance touch control panel similar to the main control panel.
  • Page 17 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Locking the Dispenser The dispenser assembly is equipped with a Lock feature which deacti- vates all keys on the dispenser control panel to prevent unintended ice and water dispensing while cleaning and/or to prevent small children from using the dispenser.
  • Page 18: High Voltage

    Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System FUNCTIONS OF THE ELECTRONIC CONTROL SYSTEM The following pages explain monitoring, regulating and controlling functions of the electronic control system. In most cases signal traces on a model BI36U wiring schematic are used to show current flow for functions being explained.
  • Page 19 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Control Condenser Fan Operation The microprocessor observes the power output to both compressors; if power is being supplied to either compres- sor, a signal is sent to the condenser fan relay on the control board to close, supplying power to the condenser fan...
  • Page 20 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Monitor, Regulate and Display Refrigerator Compartment Temperatures The temperature signal from the refrigerator compartment thermistor is monitored by the microprocessor. When high offset temperature is detected, calling for cooling, a high-speed run command is sent to the refrigerator evapo- rator fan, switching it ON, and when the evaporator temperature climbs to 38°F (3°C) the compressor is also ener-...
  • Page 21 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Additional Regulating of Refrigerator Compartment Temperatures: Details of Controlling the Refrigerator Variable Speed Evaporator Fan Motor The evaporator fan in the refrigerator zone uses a low DC voltage variable speed motor. During normal operation and when the door is closed, the motor is supplied with 12V DC at all times from P2-14 off of the control board, with the neutral or ground return to P2-1.
  • Page 22 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Additional Regulating of Refrigerator Compartment Temperatures: Details of Controlling the Refrigerator Drawers Temperature The refrigerator zone contains a diverter behind the evaporator cover, below the evaporator and just above the refrigerator drawers.
  • Page 23 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Monitor and Control Refrigerator Fan-Assisted, Off-Cycle Defrost Temperature signals from the refrigerator compartment and evaporator thermistor’s are observed by the micro- processor. During the off cycle defrost, if the refrigerator compartment temperature reaches high offset (calling for cooling) before the evaporator temperature rises to 38°F (3°C), no power will be supplied to the compressor, but the...
  • Page 24 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Minimize Condensation on Refrigerator Door Glass (Models Produced with Glass Doors Only) On models with glass refrigerator doors a low DC voltage, five (5) watt braided wire heater is foamed into the door around the glass perimeter.
  • Page 25 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Monitor, Regulate and Display Freezer Compartment Temperatures Temperature signals from the freezer compartment thermistor are monitored by the microprocessor. When the freezer compartment thermistor detects high offset temperature, calling for cooling, the freezer compressor is cycled ON and in most cases the evaporator fan motor receives a high-speed run command, switching it ON.
  • Page 26 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Additional Regulating of Freezer Compartment Temperatures: Details of Controlling the Freezer Variable Speed Evaporator Fan Motor During normal operation and when the door is closed, the variable speed evaporator fan motor in the freezer zone is supplied with 12V DC at all times from P2-14 off of the control board, with the ground or neutral return to P2-1, and to ensure proper speed commands the fan’s RPM is monitored at all times via P2-15.
  • Page 27 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Monitor and Control “Adaptive Defrost” of Freezer Evaporator Initially, the freezer compressor cycle-runs for six (6) hours, then the compressor and evaporator fan are switched OFF and the control board defrost relay is closed, supplying power to the defrost heater.
  • Page 28 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Monitor Water Valve Flow Meter, Regulate Water Fill Volume and Display when New Water Filter is Needed The microprocessor observes the volumetric flow through the water valves via a low DC voltage signal from the flow meter, with every one revolution of the turbine inside the flow meter equaling 0.02 oz (0.5 ml)
  • Page 29 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Monitor Icemaker System and Display If Service is Needed During an ice production cycle, the microprocessor observes the power supplied to the water valve solenoids. If a...
  • Page 30 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Monitor Compressor Run Duration, Displays If Service is Needed The microprocessor observes the changing state of the compressor relays on the control board to determine the...
  • Page 31 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series POSSIBLE INSTRUCTION AND ERROR/FAULT INDICATORS The diagrams on these pages illustrate what a customer may see in the LCD if the appliance needs attention.
  • Page 32 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System LIGHTS ICE MAKER MAX ICE COLDER WARMER COLDER WARMER PURE AIR ALARM POWER Figure 3-56. Service Icon and Ice Cube Icon Flashing = Solenoid Energized 35 Seconds and Ice Maker System was Disabled for 24 Hours, 5 Consecutive Times;...
  • Page 33: Diagnostic Mode

    Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series SERVICE INPUT OPERATIONS The following few pages explain service input operations that can be performed at the control panel: Diagnostic Mode, Fault Code Recall Mode, Temperature Log Recall Mode, Model Configuration Mode, Manual Zone Component Activation Mode and Self-Test Mode.
  • Page 34 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System THERMISTOR LOCATION CODE TABLE CODE LOCATION Refrigerator Compartment Refrigerator Evaporator Freezer Compartment Freezer Evaporator Refrigerator Drawers (Not Active) Condenser (Not Active) Ambient ADDITIONAL DIAGNOSTIC MODE NOTES: •...
  • Page 35 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Fault Code Recall Mode Fault Code Recall Mode allows a Service Technician to view historical data that the electronic control system may have stored if specific components experienced or detected problems.
  • Page 36 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System FAULT CODE TABLE WITH LCD CORRELATION DIAGRAM ( PAGE 1 of 2 ) LIGHTS ICE MAKER MAX ICE COLDER WARMER COLDER WARMER...
  • Page 37 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series FAULT CODE TABLE WITH LCD CORRELATION DIAGRAM ( PAGE 2 of 2 ) LIGHTS ICE MAKER MAX ICE COLDER WARMER COLDER WARMER...
  • Page 38 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Temperature Log Recall Mode The electronic control system logs/stores the average temperature of each individual thermistor every thirty (30) min- utes, along with any possible event indicators. These thirty-minute periods are referred to as “indexes”. Up to two- hundred forty (240) indexes can be stored for each thermistor, which is five (5) days of temperature history.
  • Page 39 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Along with the temperature and index number, a thermistor location code will flash at three (3) second intervals in the first index digit area (“r” = Refrigerator, “r” followed by “E” = Refrigerator Evaporator, “F” = Freezer, “F” followed by “E”...
  • Page 40 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System Temperature Log Event Indicators - The diagrams below illustrate possible event indicators that may be observed while in Temperature Log Recall Mode.
  • Page 41 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Model Configuration Mode The main control board is used in several different models, so it must be configured/programmed for the specific model it is used in through a series of key strokes at the control panel. This is called Model Configuration.
  • Page 42 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System LIGHTS ICE MAKER MAX ICE COLDER WARMER COLDER WARMER PURE AIR ALARM POWER Figure 3-82. Toggle Through Model Codes with Multiple Key Strokes of COLDER or WARMER keys Until Correct Model Code is Displayed (“00”...
  • Page 43 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Manual Component Activation Mode Manual Component Activation Mode allows a Service Technician to activate and toggle through various unit func- tions while observing the corresponding function codes and associated temperatures in the LCD. This mode also allows for voltage checks at the activated components without having to wait for the zone to call for cooling.
  • Page 44 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Built-In (BI) Series Electronic Control System REFRIGERATOR ZONE MANUAL COMPONENT ACTIVATION TABLE STEP FUNCTIONS / COMPONENT(S) LCD VIEW COMMENTS All Components OFF; All Lights OFF OFF Displayed; All Lights OFF Ref Compressor ON Zone Temp &...
  • Page 45 Previous Page Main Menu Built-In Series Menu Next Page Built-In (BI) Series Electronic Control System Built-In (BI) Series Self-Test Mode Initiating Self Test Mode forces the electronic control to cycle through all relays and triacs, switching components ON and OFF, and check for correct feedback information from various electrical components. Then, if a relay or triac fails to function properly, or if incorrect feedback is received, the appropriate fault codes will be logged.

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Bi-36ugSub-zero bi series