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Sub-Zero BI Series Manual
Sub-Zero BI Series Manual

Sub-Zero BI Series Manual

Built-in, electronic control system
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Built-In (BI) Series
Built-In (BI) Series
Monitor Compressor Run Duration, Displays If Service is Needed
The microprocessor observes the changing state of the compressor relays on the control board to determine the
length of compressor run time (See Figure 3-50). Other than during initial pull down, if a compressor runs 100%
(Freezer = 6 hours / Refrigerator = 4 hours), five consecutive times, a fault code is logged, defrost is initiated, and
the service icon will flash. If approximately twenty-four (24) hours worth of 100% run periods occur, and the com-
partment temperature does not fall to at least the average of the set point and low off-set temperature (and the door
is not opened during the last run period), then the service icon will flash and the alarm will chime (See Figure 3-51).
NOTES:
• If the unit is ever switched OFF then back ON, compressors will not energize for at least three (3) minutes. This
minimum OFF time is used to protect the compressor and its electricals.
• To clear error indicators and Fault Codes the problem must be corrected, then press the ALARM key for fifteen
(15) seconds. Failure to clear Fault Codes will result in the highest priority error indicator reappearing in the LCD
when the unit is
switched back ON.
Power to compressors
monitored; fault code
logged if 100% run
observed and service
icon appears; if sever-
al 100% runs occur,
service icon flashes
and alarm chimes
LIGHTS
ICE MAKER
MAX ICE
Figure 3-51. the Service Icon Flashing & Alarm Chiming = Service Needed Immediately
HIGH VOLTAGE
L1
BLACK
WATER FILTER SW
N.O.
P14
P1
P15
P2
9
P3
P16
1
MAIN
CONTROL
BOARD
P5
P6
6
P7
P18
1
P8
P9
Figure 3-50. Signal Trace Schematic: Monitoring Compressor Run Times
COLDER
WARMER

Electronic Control System

115 VOLTS
NEUTRAL
60 CYCLES
FREEZER LIGHT
TERMINATOR
N.C.
YELLOW
YELLOW
FZ DOOR SWITCH
N.C.
YELLOW
BROWN
REF DOOR SWITCH
REFRIGERATOR
LIGHT
TERMINATOR
ORANGE/BLACK
ORANGE
WHITE/BLUE
GRAY/WHITE
BLUE
DEFROST
TERMINATOR
COLDER
3-31
WHITE
TAN/WHITE
WATER VALVE
TAN
160 Ω
PINK
IM
CONDENSER FAN MOTOR
WHITE/RED
M
RED/WHITE
AIR FILTER LIGHT
FREEZER LIGHTS
ORANGE/BLACK
ORANGE
REFRIGERATOR LIGHTS
DRAWER LIGHTS
FILL-TUBE HEATER
2300-2900 Ω
DEF HEATER
27.9-30.9 Ω
REFRIGERATOR
COMPRESSOR
STARTING RELAY
GRAY
FREEZER COMPRESSOR
STARTING RELAY
PURPLE
WARMER
PURE AIR
ALARM
#7005333 - Revision A - January, 2008
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
WHITE
POWER

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Summary of Contents for Sub-Zero BI Series

  • Page 1: Electronic Control System

    Built-In (BI) Series Built-In (BI) Series Electronic Control System Monitor Compressor Run Duration, Displays If Service is Needed The microprocessor observes the changing state of the compressor relays on the control board to determine the length of compressor run time (See Figure 3-50). Other than during initial pull down, if a compressor runs 100% (Freezer = 6 hours / Refrigerator = 4 hours), five consecutive times, a fault code is logged, defrost is initiated, and the service icon will flash.
  • Page 2 Built-In (BI) Series Electronic Control System Built-In (BI) Series POSSIBLE INSTRUCTION AND ERROR INDICATORS The diagrams on these pages illustrate what a customer may see in the LCD if the appliance needs attention. NOTES: • To clear instruction indicators (See Figures 3-52 & 3-53) and restart the appropriate timer, the instructions must be followed, then press the appropriate key or reset button as described.
  • Page 3 Built-In (BI) Series Built-In (BI) Series Electronic Control System LIGHTS ICE MAKER MAX ICE COLDER WARMER COLDER WARMER PURE AIR ALARM POWER Figure 3-56. Service Icon and Ice Cube Icon Flashing = Solenoid Energized 35 Seconds and Ice Maker System was Disabled for 24 Hours, 5 Consecutive Times; now Ice Maker System Disabled until Repaired LIGHTS ICE MAKER MAX ICE...
  • Page 4: Service Input Operations

    Built-In (BI) Series Electronic Control System Built-In (BI) Series SERVICE INPUT OPERATIONS The following few pages explain service input operations that can be performed at the control panel: Diagnostic Mode, Fault Code Recall Mode, Temperature Log Recall Mode, Model Configuration Mode, Manual Zone Component Activation Mode and Self-Test Mode.
  • Page 5 Built-In (BI) Series Built-In (BI) Series Electronic Control System THERMISTOR LOCATION CODE TABLE CODE LOCATION Refrigerator Compartment Refrigerator Evaporator Freezer Compartment Freezer Evaporator Refrigerator Drawers (Not Active) Condenser (Not Active) Ambient ADDITIONAL DIAGNOSTIC MODE NOTES: • If “Sh” and “r” appear in the LCD when initiating Diagnostic Mode (See Figure 3-63), the unit is in Showroom Mode which was covered earlier in this section.
  • Page 6 Built-In (BI) Series Electronic Control System Built-In (BI) Series Fault Code Recall Mode Fault Code Recall Mode allows a Service Technician to view historical data that the electronic control system may have stored if specific components experienced or detected problems. This data can be displayed in a code format in the LCD in this mode, with the data storage device capable of storing up to fifty (50) fault codes.
  • Page 7 Built-In (BI) Series Built-In (BI) Series Electronic Control System FAULT CODE TABLE WITH LCD CORRELATION DIAGRAM ( PAGE 1 of 2 ) LIGHTS ICE MAKER MAX ICE COLDER WARMER COLDER WARMER PURE AIR ALARM POWER Thermistor Faults Misc Open Relay Faults Refrigerator Short/Closed Defrost Heater Faults...
  • Page 8 Built-In (BI) Series Electronic Control System Built-In (BI) Series FAULT CODE TABLE WITH LCD CORRELATION DIAGRAM ( PAGE 2 of 2 ) LIGHTS ICE MAKER MAX ICE COLDER WARMER COLDER WARMER PURE AIR ALARM POWER Thermistor Faults Misc Open Heater Relay Faults Refrigerator Triac Open...
  • Page 9 Built-In (BI) Series Built-In (BI) Series Electronic Control System Temperature Log Recall Mode The electronic control system logs/stores the average temperature of each individual thermistor every thirty (30) min- utes, along with any possible event indicators. These thirty-minute periods are referred to as “indexes”. Up to two- hundred forty (240) indexes can be stored for each thermistor, which is five (5) days of temperature history.
  • Page 10 Built-In (BI) Series Electronic Control System Built-In (BI) Series Temperature Log Recall Mode for All Thermistors - Begin with the unit in Diagnostic Mode (See Figure 3-72). NOTE: If Fault Codes have been logged the control will enter Fault Code Recall Mode instead of Diagnostic Mode. If this happens press the ALARM key to shift the electronic control system into Diagnostic Mode.
  • Page 11 Built-In (BI) Series Built-In (BI) Series Electronic Control System Temperature Log Event Indicators - The diagrams below illustrate possible event indicators that may be observed while in Temperature Log Recall Mode. (See Figures 3-77 through 3-79) “bL” = Blank LIGHTS ICE MAKER MAX ICE COLDER...
  • Page 12 Built-In (BI) Series Electronic Control System Built-In (BI) Series Model Configuration Mode The main control board is used in several different models, so it must be configured/programmed for the specific model it is used in through a series of key strokes at the control panel. This is called Model Configuration. If a new control board is installed during a service call, a default configuration is automatically entered represented by “dE”...
  • Page 13 Built-In (BI) Series Built-In (BI) Series Electronic Control System LIGHTS ICE MAKER MAX ICE COLDER WARMER COLDER WARMER PURE AIR ALARM POWER Figure 3-83. Toggle Through Model Codes with Multiple Key Strokes of COLDER or WARMER keys Until Correct Model Code is Displayed (“36” and “r” = 36” All Refrigerator) LIGHTS ICE MAKER MAX ICE...
  • Page 14 Built-In (BI) Series Electronic Control System Built-In (BI) Series Manual Component Activation Mode Manual Component Activation Mode allows a Service Technician to activate and toggle through various unit func- tions while observing the corresponding function codes and associated temperatures in the LCD. This mode also allows for voltage checks at the activated components without having to wait for the zone to call for cooling.
  • Page 15 Built-In (BI) Series Built-In (BI) Series Electronic Control System REFRIGERATOR ZONE MANUAL COMPONENT ACTIVATION TABLE STEP FUNCTIONS / COMPONENT(S) LCD VIEW COMMENTS All Components OFF; All Lights OFF OFF Displayed; All Lights OFF Ref Compressor ON Zone Temp & r Displayed; Actual temps will vary Alternate Evap Temp &...