Burkert FreeLINE 8645 Operating Instructions Manual
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Burkert FreeLINE 8645 Operating Instructions Manual

Modular electrical and pneumatic automation system
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Type 8645
FreeLINE
Modular Electrical and Pneumatic Automation System
Operating Instructions

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Summary of Contents for Burkert FreeLINE 8645

  • Page 1 Type 8645 FreeLINE Modular Electrical and Pneumatic Automation System Operating Instructions...
  • Page 2 We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous resérve de modification techniques. © 2007 Bürkert Werke GmbH & Co. KG Operating Instructions 0709/03_EU-en_00804027...

  • Page 3: Table Of Contents

    Table of ConTenTs Modular Electrical and Pneumatic Automation System GENERAL INFORMATION ......................7 The operating manual .......................... 8 General safety precautions ........................ 9 Intended use ............................10 Electrostatic charges .........................10 Scope of supply ..........................10 Warranty terms ............................11 Declaration of conformity ........................11 Information in the internet .........................11 FREELINE SySTEM DEScRIpTION ..................
  • Page 4 Table of ConTenTs RIO module ............................8 Combination modules ........................88 Pneumatic module ..........................96 Valve integration ..........................101 Electronic module digital Inputs ....................10 Electronic module digital Outputs ....................107 Termination module ......................... 111 pAckAGING, TRANSpORT......................11 Packaging ............................114 Transport ............................114 INSTALLATION ..........................115 Safety precautions ...........................
  • Page 5 Table of ConTenTs STORAGE, DISpOSAL .......................16 Storage .............................. 164 Disposal ............................. 165 AccESSORIES ..........................167 System Accessories ........................168 Fieldbus module PROFIBUS ...................... 168 ® Fieldbus module CANopen ......................169 Fieldbus module DeviceNet ......................169 Multipole module ..........................170 Intermediate module (Inside Module) ..................170 RIO module ............................
  • Page 6 Table of ConTenTs 6 - 8645...

  • Page 7: General Information

    General informaTion GENERAL INFORMATION ThE OpERATING MANuAL ......................8 Symbols ..............................8 Safety Precautions .......................... 8 Recommendations and Information ..................... 8 Work Steps ............................8 Trademarks ............................. 8 GENERAL SAFETy pREcAuTIONS ...................9 INTENDED uSE ..........................10 ELEcTROSTATIc chARGES ..................... 10 ScOpE OF SuppLy ........................10 WARRANTy TERMS ........................

  • Page 8: The Operating Manual

    General informaTion ThE OPERATING MANuAL The operating manual describes the entire life cycle of the device. Store this manual in such a way that is easily accessible to every user and is available to every new owner of the FreeLINE System NOTE! Read the operating manual through carefully.

  • Page 9: General Safety Precautions

    General informaTion GENERAL SAFETy PREcAuTIONS DANGER! • Hazard due to high pressure! Working on the unit involves acute risk of injury. Switch off the pressure and depressurise the system before loosening pipes and modules! WARNING! • The general rules of technology apply to the planning and operation of the device! Failure to observe these rules may result in injury and/or damage to the equipment or its surroundings.

  • Page 10: Intended Use

    General informaTion INTENdEd uSE The FreeLINE Type 8645 modular, electrical and pneumatic automation system may only be used for the appli- cations described in chapter FreeLINE System Description and only in conjunction with equipment and com- ponents from other companies recommended or approved by Bürkert. Observe the instructions in this operating manual, as well as the conditions of use and permissible data speci- fied in the chapter Technical Data.

  • Page 11: Warranty Terms

    General informaTion International The contact addresses are found on the last page of this instruction manual as well as on the internet at: www.buerkert.com Bürkert Company Locations WARRANTy TERMS This document does not offer any form of warranty. Please refer to our general terms and conditions of busi- ness.
  • Page 12 General informaTion 12 - 8645...

  • Page 13: Freeline System Description

    freeline sYsTem DesCripTion FreeLINE System description GENERAL DEScRIpTION ......................14 Characteristic Features and Benefits ....................14 Field of Application ..........................15 Marking ..............................15 TEchNIcAL DATA ........................16 DIMENSIONS ..........................16 Complete System with Fieldbus Module ..................16 Complete System with Multipole Module ..................17 EquIpMENT ..........................

  • Page 14: General Description

    freeline sYsTem DesCripTion GENERAL dEScRIPTION Type 8645 FreeLine (hereafter referred to as FreeLINE) is a modular, electrical and pneumatic automation system with elevated protection class IP 65/67 that has been developed for use in open areas. In a homogeneous system, all the electronic and pneumatic components are standardised so that just by observing a few simple rules, pneumatic, electrical and electronic modules with different functions can be very easily combined with one another.

  • Page 15: Field Of Application

    freeline sYsTem DesCripTion The benefits of FreeLINE • Flow-optimized valve configuration • Pressure range from vacuum up to 10 bar (depending on the valve variant employed) • Flow rate of approx. 00 l/min with a valve width of 10 mm •...

  • Page 16: Technical Data

    freeline sYsTem DesCripTion TEchNIcAL dATA System structure per segment 16 DI (digital inputs) 16 DO / PO (digital / pneumatic outputs) Max. power consumption see chapter Technical Data of the respective module Ambient temperature 0 °C to +55 °C Storage temperature -20 °C to +60 °C Rated operating mode 100% CDF (continuous operation)

  • Page 17: Equipment

    freeline sYsTem DesCripTion complete System with Multipole Module 39.5 105.55 34.75 59.75 223.5 Illustration: Complete system with multipole module EquIPMENT Modular electrical and pneumatic automation system ready for operation, without connecting cables. 8645 - 17...
  • Page 18 freeline sYsTem DesCripTion 18 - 8645...

  • Page 19: Configuration And Function Of The Freeline System

    ConfiGuraTion anD funCTion of The freeline sYsTem config�uration and Function of the FreeLINE System cONFIGuRATION ......................... 20 FuNcTION ............................21 8645 - 19...

  • Page 20: Configuration

    ConfiGuraTion anD funCTion of The freeline sYsTem cONFIGuRATION The illustration shows schematically the structure of the FreeLINE system. Central controller (e.g. PLC) Fieldbus module 1 (e.g. Profibus) Fieldbus module 2 Fieldbus module ... Fieldbus module n Illustration: Schematic representation of a FreeLINE system (example) The following illustration shows the configuration of the FreeLINE system using an example.

  • Page 21: Function

    ConfiGuraTion anD funCTion of The freeline sYsTem FuNcTION FreeLINE is modular. Pneumatic and electrical modules can be arranged in any sequence desired, and pneu- matic and electrical functions can be realized on one module for the first time. In addition to the valve cluster as a central unit, it is possible to use decentralized single modules and/or to combine one central station with decentralized units.
  • Page 22 ConfiGuraTion anD funCTion of The freeline sYsTem 22 - 8645...

  • Page 23: Configuration And Function Of The Modules

    ConfiGuraTion anD funCTion of The moDules config�uration and Function of the Modules FIELDbuS MODuLE pROFIbuS ................... 29 ® Configuration and Function ......................29 Technical Data .............................29 General Technical Data ........................29 Dimensions ............................0 Overview ............................1 Electrical Connections ........................2 Safety Precautions ........................2 Power Supply M12 ........................2 PROFIBUS M12 Fieldbus Connection ..................2 ®...
  • Page 24 ConfiGuraTion anD funCTion of The moDules Electrical connections ........................42 Safety Precautions ........................42 Power supply M12 ........................42 CANopen M12 Fieldbus Connection ..................42 Pneumatic Connections ........................4 Safety Precautions ........................4 Connector Assignment ........................4 Operating and Display Elements ....................44 Rotary Encoder Switch - Address and Baud rate ..............44 LED Status Displays ........................44 Troubleshooting ..........................46 Bus Error ............................46...
  • Page 25 ConfiGuraTion anD funCTion of The moDules Troubleshooting ..........................71 Bus Error ............................71 FN/FS Error Messages and Warning LEDs ................71 Further Description of the Fieldbus Node DeviceNet ..............72 Configuration of the Process Data ...................74 MuLTIpOLE MODuLE ........................75 Configuration and Function ......................75 Technical Data .............................75 General Technical Data ........................75 Dimensions .............................76...
  • Page 26 ConfiGuraTion anD funCTion of The moDules RIO MODuLE ..........................8 Configuration and Function ......................8 Technical Data .............................8 General Technical Data ........................8 Dimensions .............................84 Electrical connections ........................85 Safety Precautions ........................85 Power supply M12 ........................85 RIO Bus Connection M8 ......................85 Pneumatic connections ........................86 Safety Precautions ........................86 Connector Assignment ........................86 Operating and Display Elements ....................86...
  • Page 27 ConfiGuraTion anD funCTion of The moDules Technical Data .............................96 General Technical Data ........................96 Pneumatic Data ..........................96 Dimensions .............................97 Overview of Pneumatic Modules ....................97 Pneumatic connections ........................99 Connection Variants........................99 Changing the pneumatic connectors ..................99 Displays .............................. 100 vALvE INTEGRATION ........................101 Pilot Valves Types 6524/6525 ..................... 101 Configuration and Funtion ......................
  • Page 28 ConfiGuraTion anD funCTion of The moDules Overview ............................109 Electrical connections ........................110 Displays .............................. 111 TERMINATION MODuLE ......................111 Configuration and Function ......................111 Technical Data ..........................112 General Technical Data ......................112 Dimensions ..........................112 28 - 8645...

  • Page 29: Fieldbus Module Profibus

    ConfiGuraTion anD funCTion of The moDules FIELdBuS MOduLE PROFIBuS PROFIBuS ® config�uration and Function The fieldbus module connects the FreeLINE automation system to a fieldbus network. The module is used for digital networking with the higher level control system. Illustration: Fieldbus module PROFIBUS PROFIBUS ®...
  • Page 30 ConfiGuraTion anD funCTion of The moDules dimensions 18.25 14.25 72.6 7,75 14.75 22.5 45.75 69.5 138.2 131.75 6.75 67.35 51.3 35.3 34.75 Illustration: Dimensions [mm] – Fieldbus module PROFIBUS PROFIBUS ® 0 - 8645...
  • Page 31 ConfiGuraTion anD funCTion of The moDules Overview Illustration: Overview - Fieldbus module PROFIBUS ® Legend Type plate FE connection - output voltage Spring clip DIN rail mounting - sensor voltage BUS IN connection (M12-b) Diagnostic/status LEDs: BUS IN label panel BUS OUT label panel BUS status Power label panel...
  • Page 32 ConfiGuraTion anD funCTion of The moDules Electrical connections Safety Precautions cAuTION! The system is live. Working on the unit involves acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment. Power Supply M12 The 4-pin round plug for the power supply has the following pin assignment: 24 V DC (1) Outputs...
  • Page 33 ConfiGuraTion anD funCTion of The moDules Pneumatic connections Safety Precautions WARNING! Danger from excessive pressure in the casings! The safety vent on the casing allows the air to escape from the module. It must always be connected and must never be closed off, otherwise the protective function and type of protection are not guaranteed.
  • Page 34 ConfiGuraTion anD funCTion of The moDules Operating� and display Elements Rotary Encoder Switch Location: The rotary encoder switch is located in the lower part of the Fieldbus module PROFIBUS (see illustration Rotary encoder ® switch). Address setting Address 1 0 (x10) + 1 (x1) Address 99 9 (x10) + 9 (x1) (x1) (x10)
  • Page 35 ConfiGuraTion anD funCTion of The moDules Troubleshooting� Bus Error Status Description cause of Error BUS (BO) During commissioning: Check network configuration at master BUS (BF) Response monitoring time on (controller) and station address of the FreeLINE has expired. valve cluster. The master has not responded.
  • Page 36 ConfiGuraTion anD funCTion of The moDules FN/FS Error Messag�es and Warning� LEds The following table lists the error messages and warnings indicated by the LEDs FN (Failure Number) and FS (Failure Select). The error type is indicated by flashing (number) of the FN when FS in ON. The error number is indicated by flashing of the FN when FS is OFF.
  • Page 37 ConfiGuraTion anD funCTion of The moDules diag�nostic Teleg�ram Status- Pdu block byte No. value Description Byte 0 to 5 PROFIBUS standard diagnosis Byte 6 09 hex DP/V1 Status PDU Header Byte 7 81 hex DP/V1 Status PDU Type Status PDU Byte 8 Subscriber number DP/V1 Status PDU Slot...
  • Page 38 ConfiGuraTion anD funCTion of The moDules channel display Short circuit Bus header If a short-circuit is detected in the segment of the Fieldbus module Profibus , the output channel on which the ® error is to be remedied is described in this byte. Error at the outputs 1 or 2 Error at the outputs  or 4 Error at the outputs 5 or 6...

  • Page 39: Fieldbus Module Canopen

    ConfiGuraTion anD funCTion of The moDules FIELdBuS MOduLE cANOPEN config�uration and Function The fieldbus module connects the FreeLINE automation system to a field bus network. The module is used for digital networking with the higher level control system. Illustration: Fieldbus module CANopen Technical data General Technical data Operating voltage...
  • Page 40 ConfiGuraTion anD funCTion of The moDules dimensions 14,25 18,25 7,75 14,75 72,3 22,2 25,5 69,5 138,2 131,75 6,95 67,35 51,3 35,3 BAUD 34,75 Illustration: Dimensions [mm] - Fieldbus module CANopen 40 - 8645...
  • Page 41 ConfiGuraTion anD funCTion of The moDules Overview Illustration: Overview Fieldbus module CANopen Legend Type plate Rotary encoder switch output voltage Baud rate Screw terminal sensor voltage (separate FE connection) FE connection BUS IN label panel BUS IN connection (M12-b) DIN rail mounting Power label panel BUS OUT label panel Diagnostic/status LEDs...
  • Page 42 ConfiGuraTion anD funCTion of The moDules Electrical connections Safety Precautions cAuTION! The system is live. Working on the unit involves acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment. Power supply M12 The 4-pin round plug for the power supply has the following pin assignments: 24 V DC (1) Outputs...
  • Page 43 ConfiGuraTion anD funCTion of The moDules Pneumatic connections Safety Precautions WARNING! Danger from excessive pressure in the casings. The safety vent on the casing allows the air to escape from the module. If it is not connected or closed, the protective function and protection type are not assured. Connect the safety venting connection to the housing.
  • Page 44 ConfiGuraTion anD funCTion of The moDules Operating� and display Elements Rotary Encoder Switch - Address and Baud rate Location: The rotary encoder switch is located in the lower part of the CANopen fieldbus module (see illlustration Rotary encoder switch). Address setting: Address 1 0 (x10) + 1 (x1) Address 99 9 (x10) + 9 (x1)
  • Page 45 ConfiGuraTion anD funCTion of The moDules cANopen RuN LED cANopen RuN LED Device status Description Single flash STOPPED Fieldbus module is status STOPPED. Blinking PRE-OPERATIONAL Fieldbus module is status PRE-OPERATIONAL. OPERATIONAL Fieldbus module is status OPERATIONAL. cANopen ERROR LED cANopen ERROR LED Device status Description Remedy...
  • Page 46 ConfiGuraTion anD funCTion of The moDules Troubleshooting� Bus Error NOTE! Information on the subject of bus errors can be found under Operating and Display Elements / LED Status Displays / Table CANopen ERROR LED. FN/FS Error Messag�es and Warning� LEds The following table lists the error messages and warnings indicated by the LEDs FN (Failure Number) and FS (Failure Select).
  • Page 47 ConfiGuraTion anD funCTion of The moDules Emerg�ency Messag�e Protocol 11 Bit CANopen Identifier 2 Byte Error code (see table FN/FS Error Messages and War- ning LEDs) 1 Byte Error register (see table FN/FS Error Messages and Warning LEDs and chapter Further Description of the Fieldbus Node CANopen / Object Overview / Object 1001hex) 1 Byte Error type (FS) (see table FN/FS Error Messages and Warning LEDs)
  • Page 48 ConfiGuraTion anD funCTion of The moDules Further description the Fieldbus Node cANopen The valve island corresponds to the ”Pre-defined device“ according to CANopen – standard V4.10. The ”De- vice Profile 401 (I/O – Modules) V1.4“ applies to the functions and objects. NOTE! The terms ”address“...
  • Page 49 ConfiGuraTion anD funCTion of The moDules Object Overview The following objects are supported by FreeLINE. Index Sub-indices Name Access read write constant 1000 Device type 1001 Error register (Bit 0 & 2 used) 100 0 -  Pre-defined error field 1005 COB –...
  • Page 50 ConfiGuraTion anD funCTion of The moDules detailed description of the Supported Objects Object 1000 hex - device type Describes the device type and the profile applied. Length: 2 Bit Value: 0x191 Bit 0-15 Device Profile Number 401 Bit16 Digital Input Bit17 Digital Output Object 1001 hex - Error reg�ister...
  • Page 51 ConfiGuraTion anD funCTion of The moDules Object 100c hex - Guard time Guard time - Value in ms Guard time multiplied by the life time factor gives the life time for the guarding protocol. The value ”0“ means that the object is not used. Length: 16 Bit Default value:...
  • Page 52 ConfiGuraTion anD funCTion of The moDules Object 1018 hex - Identity Object Sub index Description Length 00 hex Number of object entries 8 Bit 01 hex Vendor ID 2 Bit 02 hex Product Code 2 Bit 0 hex Revisions Number 2 Bit 04 hex Serial Number...
  • Page 53 ConfiGuraTion anD funCTion of The moDules Object 1403 hex - 4th Receive PdO communication parameter Parameterizes the first Receive PDO. Sub index content Default Access read write 00 hex Highest supported sub index 02 hex 01 hex COB ID used by the PDO 500 hex + Address 02 hex ”Transmission Type“;...
  • Page 54 ConfiGuraTion anD funCTion of The moDules Object 1602 hex - 3rd Receive PdO mapping� Mapping of the third Receive PDO. Sub index content Default Access read write 00 hex Number of mapped objects of the PDO 08 hex 01 hex PDO –...
  • Page 55 ConfiGuraTion anD funCTion of The moDules Object 1801 hex - 2nd Transmit PdO communication parameter Sub index content Default Access read write 00 hex Highest supported sub index 05 hex 01 hex COB ID used by the PDO 280 hex + Address 02 hex ”Transmission Type“;...
  • Page 56 ConfiGuraTion anD funCTion of The moDules Object 1A01 hex - 2nd Transmit PdO mapping� Mapping of the second Transmit PDO. Sub index content Default Access read write 00 hex Number of mapped objects of the PDO 08 hex 01 hex PDO –...
  • Page 57 ConfiGuraTion anD funCTion of The moDules Object 3000 hex - Write EEPROM Writing of system-specific data to the EEPROM. Length: 8 Bit value Description The actual module list (object 001 hex) is projected onto the nominal module list (object 002 hex) or stored in the EEPROM. A voltage reset is obligatory in order for the nominal module list to become valid.
  • Page 58 ConfiGuraTion anD funCTion of The moDules INPuTS Object 6000 hex - Read state 8 Input Lines The statuses of the inputs configured on FreeLINE are transmitted in the groups of 8. Sub index content Default Access read write 00 hex Number of object entries (here: 01 hex - 20 hex) 00 hex - FF hex 01 hex...
  • Page 59 ConfiGuraTion anD funCTion of The moDules INPuT FILTER Object 6003 hex - Input filter The input filter suppresses interference affecting the input modules. value Meaning Input filter deactivated Input filter activated cAuTION! When the filter is active, only signals with a length of at least 4 ms are detected. In order to comply with the directives of the EMC Act, the input filter must be activated.
  • Page 60 ConfiGuraTion anD funCTion of The moDules OuTPuTS Object 6200 hex - Write state 8 Output Lines Sets the outputs in groups of 8. Sub index content Default Access read write 00 hex Number of object entries 00 hex - FF hex (here: 01 hex - 20 hex) 01 hex Status of 1.
  • Page 61 ConfiGuraTion anD funCTion of The moDules Object 6206 hex - Error mode 8 Output Lines Defines the reaction of the outputs when an error occurs (in groups of 8). Meaning: 0 bin: In the event of an error, the output retains its current status; 1 bin: In the event of an error, the output is switched to the failsafe status that is entered at the corresponding point in the object 6207 hex.
  • Page 62 ConfiGuraTion anD funCTion of The moDules Object 6207 hex - Error state 8 Output Lines Defines the status of the outputs when an error occurs (in groups of 8). Precondition: Corresponding settings in object 6206 hex Sub index content Default Access read write...
  • Page 63 ConfiGuraTion anD funCTion of The moDules Object 621F hex - Activation / deactivation of output messag�es Activation and deactivation of the diagnostic messages (short circuit and idle) for the outputs. value Meaning Diagnostic messages for outputs are activated Diagnostic messages for outputs are deactivated NOTE! Only when the value 2 is written to the object 000 hex (sub-index 0) are the settings transferred permanently to the EEPROM.

  • Page 64: Fieldbus Module Devicenet

    ConfiGuraTion anD funCTion of The moDules FIELdBuS MOduLE dEVIcENET config�uration and Function The fieldbus module connects the FreeLINE automation system to a field bus network. The module is used for digital networking with the higher level control system. Illustration: Fieldbus module DeviceNet Technical data General Technical data Operational voltage...
  • Page 65 ConfiGuraTion anD funCTion of The moDules dimensions 14.25 18.25 7.75 14.75 72.6 22.5 45.75 69.5 138.2 131.75 6.75 67.35 51.3 35.3 34.75 Illustration: Dimensions [mm] - Field bus module DeviceNet 8645 - 65...
  • Page 66 ConfiGuraTion anD funCTion of The moDules Overview Illustration: Overview Field bus module DeviceNet Legend Type plate FE connection BUS IN label panel Screw terminal DIN rail mounting Power label panel (separate FE connection) Diagnostic/status LEDs: Power connection BUS IN connection (M12-b) BUS status RIO label panel BUS OUT label panel...
  • Page 67 ConfiGuraTion anD funCTion of The moDules Electrical connections Safety Precautions cAuTION! The system is live. Working on the unit involves acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment. Power supply M12 The 4-pin round plug for the power supply has the following pin assignments: 24 V DC (1) Outputs...
  • Page 68 ConfiGuraTion anD funCTion of The moDules Pneumatic connections Safety Precautions WARNING! Danger from excessive pressure in the casings. The safety vent on the casing allows the air to escape from the module. If it is not connected or closed, the protective function and protection type are not assured. Connect the safety venting connection to the housing.
  • Page 69 ConfiGuraTion anD funCTion of The moDules Operating� and display Elements Rotary Encoder Switch – Address and Baud rate Location: The rotary encoder switch is located in the lower part of the DeviceNet fieldbus module (see illustration Rotary Encoder Switch). Address setting: Addresse 1 0 (x10) + 1 (x1) Baud rate...
  • Page 70 ConfiGuraTion anD funCTion of The moDules Status of the buS STATuS LEDs unit condition Explanation problem Solving Dark no power / • Unit has no supplied power. • Connect further units, in case this not online unit is the only one in network. •...
  • Page 71 ConfiGuraTion anD funCTion of The moDules Troubleshooting� Bus Error NOTE! Information on the subject of bus errors can be found under Operating and Display Ele- ments / LED Status Displays / BUS STATUS LED Condition Table FN/FS Error Messag�es and Warning� LEds The following table lists the error messages and warnings indicated by the LEDs FN (Failure Number) and FS (Failure Select).
  • Page 72 ConfiGuraTion anD funCTion of The moDules Further description of the Fieldbus Node deviceNet • The DeviceNet is a field bus system based upon the CAN protocol (Controller Area Network). It allows for the networking of actors and sensors (slaves) with superior controllers (master). •...
  • Page 73 ConfiGuraTion anD funCTion of The moDules Object class Instance Attri- Length Area Default Short Description butes cess byte Report Get/ 0 or 1 Turn on/off output outputs reports (short circuit or non-present OUT) 0: Activate output reports 1 : Deactivate output reports Filter inputs Get/...
  • Page 74 ConfiGuraTion anD funCTion of The moDules Object class Instance Attri- Length Area Default Short Description butes cess byte Error Action 1 to 16 Get/ 0x0000 0x0000 Action after failure or offline 0xFFFF 0: Error Value 1: Hold last state Error Value 1 to 16 Get/ 0x0000...

  • Page 75: Multipole Module

    ConfiGuraTion anD funCTion of The moDules MuLTIPOLE MOduLE config�uration and Function The multipole module brings a bundle of individual core pairs together to form a multi-core cable that enables the signal to pass from the higher-level controller to the FreeLINE automation system.
  • Page 76 ConfiGuraTion anD funCTion of The moDules dimensions 14.25 18.25 12/14 82/84 7.75 14.75 72.6 22.5 69.5 138.2 131.75 6.75 63.65 23.15 34.75 Illustration: Dimensions [mm] - multipole module Overview Legend FE contact Labelling field Type plate Labelling field M23,1 Connection M23.1 / jack Labelling field M23.2 Connection M23.2 / plug Illustration: Overview of multipole module...
  • Page 77 ConfiGuraTion anD funCTion of The moDules Electrical connections pin assignment M23.1 pin assignment M23.2 Outputs / plug Inputs / jack 1to 5 IN1-IN5 1to 5 OUT1-OUT5 GND_Input GND_Output 7 to 11 IN6-IN10 7 to 11 OUT6-OUT10 24 V_Input GND_Output 1 to 18 IN11-IN16 1 to 18 OUT11-OUT16...

  • Page 78: Intermediate Module (Inside Module)

    ConfiGuraTion anD funCTion of The moDules INTERMEdIATE MOduLE (INSIdE MOduLE) config�uration and Function The intermediate module allows the field bus node to be expanded by a further 16 input and 16 output lines. Illustration: Intermediate module (Inside Module) Technical data General Technical data Operating voltage 24 V -15 % / +20 %...
  • Page 79 ConfiGuraTion anD funCTion of The moDules dimensions Ext. 12/14 82/84 6.25 17.5 9.75 50.7 8.5 21.5 138.2 131.54 123.95 8.05 6.75 74.52 53.23 Power 17.5 Illustration: Dimensions [mm] – Intermediate module (Inside Module) Overview Legend FE contact Labelling fields Diagnostic/status LEDs RIO - status - output voltage - logic voltage...
  • Page 80 ConfiGuraTion anD funCTion of The moDules Electrical connections Safety Precautions cAuTION! The system is live. Interventions may result in an acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment. Power supply M12 The 4-pin round plug for the power supply has the following pin assignment: 24 V DC (1) Outputs...
  • Page 81 ConfiGuraTion anD funCTion of The moDules Pneumatic connections Safety Precautions WARNING! Danger from excessive pressure in the casings! The safety vent on the casing allows the air to escape from the module. It must always be connected and must never be closed off, otherwise the protective function and type of protection are not guaranteed.
  • Page 82 ConfiGuraTion anD funCTion of The moDules LED Status Displays Abbreviation colour Relevance Explanation green RIO OK RIO communication active RIO FAULT RIO fault flashes Addressing in- Voltage reset of the bus module (main header) necessary so green correct that an automatic addressing of the intermediate modules takes place.

  • Page 83: Rio Module

    ConfiGuraTion anD funCTion of The moDules RIO MOduLE config�uration and Function The RIO module allows the system to be expanded by a further remote 16 input and 16 output lines. Illustration: RIO Module Technical data General Technical data Operating voltage 24 V -15 % / +20 % Residual ripple 2 Vss...
  • Page 84 ConfiGuraTion anD funCTion of The moDules dimensions 14.25 18.25 72.6 7.75 14.75 22.5 69.5 138.2 131.75 124.1 6.95 67.35 51.3 35.3 10.25 34.75 Illustration: Dimensions [mm] – RIO Module Overview Legend FE connection Label panel RIO IN Diagnostic/status LEDs: Connection RIO IN (M8) RIO status Power label panel FS error select...
  • Page 85 ConfiGuraTion anD funCTion of The moDules Electrical connections Safety Precautions cAuTION! The system is live. Interventions may result in an acute risk of injury. Always switch off the power supply before starting work! Observe all applicable accident prevention and safety regulations for electrical equipment. Power supply M12 The 4-pin round plug for the power supply has the following pin assignment: 24 V DC (1) Outputs...
  • Page 86 ConfiGuraTion anD funCTion of The moDules Pneumatic connections Safety Precautions WARNING! Danger from excessive pressure in the casings! The safety vent on the casing allows the air to escape from the module. It must always be connected and must never be closed off, otherwise the protective function and type of protection are not guaranteed.
  • Page 87 ConfiGuraTion anD funCTion of The moDules LEd Status displays Display during nor- mal operation RIO_OK (RO) RIO (RO) RIO_FAULT (RF) RIO (RF) FAILURE_SELECT (FS) FAILURE_NUMBER (FN) U_LOGIC_OK (U U_DRIVER_OK (U U_SENSOR_OK (U Illustration: Allocation of the LEDs on the RIO Module LED Status Displays Abbreviation colour Relevance...

  • Page 88: Combination Modules

    ConfiGuraTion anD funCTion of The moDules cOMBINATION MOduLES config�uration and Function The combination module performs both pneumatic and electrical functions. Two valves from each of types 6524, 6525 or 0460 are integrated into the module; the electrical indicators are located on the top. Illustration: Combination modules Technical data General Technical data...
  • Page 89 ConfiGuraTion anD funCTion of The moDules Pneumatic data valve type 6524 6525 6524 0460 3/2-way 5/2-way 2x 3/2-way 5/2-way pulse, 5/3-way Method of operation 2 x C H pulse, L, N Nominal size [mm] [l/min] Opening time 10 % [ms] Closing time 10 % [ms] H = 15 / L, N = 20...
  • Page 90 ConfiGuraTion anD funCTion of The moDules Overview combination module with 4 pneumatic outputs and 4 dig�ital inputs 2 * 2x 3/2-way valve (Type 6524) with M8 connections Legend FE contact Label panels LEDs for switching status V1 – Valve function 1, V2 –...
  • Page 91 ConfiGuraTion anD funCTion of The moDules 2 * 5/2-way valves pulse-type or 5/3-way valve, pilot-controlled (Type 0460) with M8 connections Legend FE contact Label panels LEDs for switching status V1.1 – Valve function 1.1 V1.2 – Valve function 1.2 V2.1 – Valve function 2.1 V2.2 –...
  • Page 92 ConfiGuraTion anD funCTion of The moDules Overview combination module with 2 pneumatic outputs and 4 dig�ital inputs 2 * 5/2-way valves (Type 6525) or 3/2-way valves (Type 6524) with M8 connections Legend FE contact Label panels LEDs for switching status V1 –...
  • Page 93 ConfiGuraTion anD funCTion of The moDules Pneumatic connections connection Variants All connection variants are suitable for the same mounting bore and can be subsequently interchanged. Illustration: Connection variants chang�ing� the Pneumatic connectors cAuTION! • Danger may result from loosening the pneumatic connector. Pressure may only be connected once all the safety clamps habe been attached cor- rectly.
  • Page 94 ConfiGuraTion anD funCTion of The moDules Electrical connections The pins of the round plug connectors are allocated as follows: Allocation M8 Pin 1: 24 V PIN  PIN 4 PIN 4 PIN 1 IN X IN X +24 V Pin : GND transmitter transmitter Pin 4: IN X...
  • Page 95 ConfiGuraTion anD funCTion of The moDules kM pO2/DI4 M12 kM pO4/DI4 M12 kM pO4/DI4 M12 (0460) Illustration: Displays on the modules KM PO2/DI4, KM PO4/DI4 and KM PO4/DI4 (type 0460) with M12 connections Legend leDs for switching status leDs for feedback input leDs for feedback input V1–Valve function 1 Km po2/Di4, Km po4/Di4 (0460)

  • Page 96: Pneumatic Module

    ConfiGuraTion anD funCTion of The moDules PNEuMATIc MOduLE config�uration and Function The pneumatic module performs pneumatic functions. Two valves each of types 6524, 6525 or 0460 can be integrated into the module. Illustration: Pneumatic module Technical data General Technical data Operating voltage 24 V -15 % / +20 % Current consumption per valve function...
  • Page 97 ConfiGuraTion anD funCTion of The moDules dimensions 17,5 12,5 50,7 8,5 21,5 138,2 131,54 6,75 17,5 Illustration: Dimensions [mm] - pneumatic module Overview of Pneumatic Modules 2 * 2x 3/2-way valves (Type 6524) Legend FE contact Label panels LEDs for switching status V1 –...
  • Page 98 ConfiGuraTion anD funCTion of The moDules 2 * 5/2-way valves (Type 6525) or 3/2-way valves (Type 6524) Legend FE contact Label panels LEDs for switching status V1 – Valve function 1 V2 – Valve function 2 DIN rail mounting Emergency manual control valve 1 Emergency manual control valve 2 Illustration: Overview PM PO2 2 * 5/2-way valve pulse-type or 5/3-way valve, pilot-controlled...
  • Page 99 ConfiGuraTion anD funCTion of The moDules Pneumatic connections connection Variants All connection variants are suitable for the same mounting bore and can be subsequently interchanged. Illustration: Connection variants chang�ing� the pneumatic connectors cAuTION! • Danger may result from loosening the pneumatic connector. Pressure may only be connected once all the safety clamps have been attached cor- rectly.
  • Page 100 ConfiGuraTion anD funCTion of The moDules displays LED display for switching status on pneumatic module LED ON - switched LED OFF - not switched Legend V1 to 4 – Valve functions 1 to 4 Illustration: LEDs to indicate the switching status 100 - 8645...

  • Page 101: Valve Integration

    ConfiGuraTion anD funCTion of The moDules VALVE INTEGRATION (in combination and pneumatic modules) Pilot Valves Types 6524/6525 config�uration and Funtion The pilot valves of Type 6524 and 6525 consist of a tilting solenoid pilot control valve and a pneumatic seat valve. The operating principle enables high pressures to be control- led with low power consumption and short switching times.
  • Page 102 ConfiGuraTion anD funCTion of The moDules Pilot Valve Type 0460 config�uration and Function The pilot valve of Type 0460 consists of a tilting solenoid pilot con- trol valve with double coil and one pneumatic spool valve. The operating principle enables high pressures to be controlled with low power consumption and short switching times.

  • Page 103: Electronic Module Digital Inputs

    ConfiGuraTion anD funCTion of The moDules ELEcTRONIc MOduLE dIGITAL INPuTS config�uration and Function The electronic module performs electrical functions in the form of digital inputs. These feedbacks are transmitted to the higher level unit. Illustration: Electronic Module Digital Inputs Technical data General Technical data Supply current transmitter max.
  • Page 104 ConfiGuraTion anD funCTion of The moDules dimensions 50,7 8,5 21,5 138,2 131,54 6,75 96,85 17,5 Illustration: Dimensions [mm] - Electronic Module Digital Inputs M8 104 - 8645...
  • Page 105 ConfiGuraTion anD funCTion of The moDules 50,7 8,5 21,5 138,2 131,54 74,5 6,75 33,5 98,7 17,5 Illustration: Dimensions [mm] - Electronic Modules Digital Inputs M12 Overview Electronic Module 8 dig�ital Inputs M8 Legend FE contact Label panels DIN rail mounting Label panel DI Connection DI (M8)
  • Page 106 ConfiGuraTion anD funCTion of The moDules Electronic Module 8 dig�ital Inputs M12 (double allocation) Legend FE contact Label panels DIN rail mounting Connection DI / DI (M12) Connection DI / DI (M12) Connection DI / DI (M12) Connection DI / DI (M12) Label panel DI Label panel DI...

  • Page 107: Electronic Module Digital Outputs

    ConfiGuraTion anD funCTion of The moDules displays LED of the 24 v inputs LED ON - feedback LED OFF - no feedback Legend 1 LED of the 24 V inputs Illustration: Displays on the module 8 digital inputs M8 LED of the 24 v inputs LED ON - feedback LED OFF - no feedback Legend...
  • Page 108 ConfiGuraTion anD funCTion of The moDules Technical data General Technical data Supply current transmitter max. 500 mA per output Supply voltage transmitter 24 V, -15 % / +20 % Connections 8x M8, -pin, jack 4x M12, 4-pin, double allocation Displays 8 LEDs for switching status Load type ohmic, inductive, capacitive, lamp load...
  • Page 109 ConfiGuraTion anD funCTion of The moDules 50,7 8,5 21,5 138,2 131,54 74,5 6,75 33,5 98,7 17,5 Illustration: Dimensions [mm] - Electronic Module Digital Outputs M12 Overview Electronic Module 8 dig�ital Outputs M8 Legend FE contact Label panels DIN rail mounting Label panel DO Connection DO (M8)
  • Page 110 ConfiGuraTion anD funCTion of The moDules Electronic Module 8 dig�ital Outputs M12 (double allocation) Legend FE contact Label panels DIN rail mounting Connection DO / DO (M12) Connection DO / DO (M12) Connection DO / DO (M12) Connection DO / DO (M12) Label panel DO Label panel DO...

  • Page 111: Termination Module

    ConfiGuraTion anD funCTion of The moDules displays LED of the 24 v outputs LED ON - feedback LED OFF - no feedback Legend 1 LED of the 24 V outputs Illustration: Displays on the Module 8 Digital Outputs M8 LED of the 24 v outputs LED ON - feedback LED OFF - no feedback Legend...
  • Page 112 ConfiGuraTion anD funCTion of The moDules Technical data General dimensions Technical data Module variants Fieldbus Multipole Termination installed resistor for in- installed ternal bus Material Weight approx. 104 g 13,5 6,75 19,7 Illustration: Dimensions [mm] - Termination module 112 - 8645...

  • Page 113: Packaging, Transport

    paCKaGinG, TransporT Packag�ing�, Transport pAckAGING ..........................114 Disposal of the Packaging ......................114 TRANSpORT ..........................114 Transport Conditions for Modules in Original Packaging ............114 8645 - 11...

  • Page 114: Packaging

    paCKaGinG, TransporT PAckAGING The modules of the FreeLINE Type 8645 are packed in non-slip, highly elastic and highly resistant film (Korrvu upholstered film / Retenchen™ packaging). This packaging guarantees maximum protection and ab- ® sorbs blows and vibrations and prevents damage, even in the event of multiple influences. It protects delicate products from even extreme transport stresses.

  • Page 115: Installation

    insTallaTion Installation SAFETy pREcAuTIONS ......................116 WALL MOuNTING ........................117 MOuNTING ON DIN RAIL ......................118 bLOck MOuNTING ........................120 Safety Precautions ........................120 Block Mounting on the Wall ..................... 120 Block Mounting on DIN Rail ..................... 120 ExpANSION OF ThE SySTEM OR REpLAcEMENT OF A MODuLE......121 8645 - 115...

  • Page 116: Safety Precautions

    insTallaTion SAFETy PREcAuTIONS WARNING! • Unintentional operation or impermissible damage can lead to generally dangerous situations including physical injury. Take suitable measures to prevent unintentional operation or inadmissible damage! • Hazardous situations can occur during installation. This work may only be carried out by specialist personnel using appropriate tools! cAuTION! •...

  • Page 117: Wall Mounting

    insTallaTion WALL MOuNTING Mark the position of the necessary holes for mounting of the FreeLINE system on the wall. Then drill the holes. First, fasten the filed bus / multipole module to the two mounting points on the wall. Mounting Mounting Illustration: Mounting for wall installation Remove the blue connection bracket.

  • Page 118: Mounting On Din Rail

    insTallaTion Install the FE connection on the front of the fieldbus module. Connect the FE contacts via the FE rail. FE contacts Screw (separate FE connection) Illustration: FE connections / contacts of the FreeLINE system NOTE! Both the FE connection on the front of the module and the FE rail must be connected to MOuNTING ON dIN RAIL Install the DIN rail at its intended location (wall, machine, control cabinet, etc.).
  • Page 119 insTallaTion Release the  locking pins (modules) by turning to the left (1/4 turn). Note that the  locking pins snap upwards. Open the DIN rail mounting. Place the module onto the DIN rail. Push the module tothe left up to the block. (This point does not apply for the fieldbus / multipole modu- le.) Connect the modules by pressing and subsequently turning (1/4 turn) the  locking pins (modules) to the right.

  • Page 120: Block Mounting

    insTallaTion BLOck MOuNTING Safety Precautions NOTE! Compliance with the EMC Act is only assured when all FE connections have been made. cAuTION! The DIN rail must be secured and the locking pins (modules) must be locked. If this is not assured, the system may not be watertight and airtight. Be sure to lock all open fixtures and locks before commissioning.

  • Page 121: Expansion Of The System Or Replacement Of A Module

    insTallaTion ExPANSION OF ThE SySTEM OR REPLAcEMENT OF A MOduLE If the system is to be expanded or a module replaced, proceed as follows: Remove the blue connection bracket(s). Release the  locking pins (modules) by turning to the left (1/4 turn). Note that the  locking pins snap upwards.
  • Page 122 insTallaTion 122 - 8645...

  • Page 123: Commissioning

    CommissioninG commissioning� SAFETy pREcAuTIONS ......................124 pROFIbuS ...........................125 ® Fieldbus Module PROFIBUS ...................... 125 ® Configuration ..........................125 Intermediate module ........................11 Configuration ..........................11 RIO Module ............................1 Address Setting .......................... 1 Configuration ..........................1 RIO Modules 8640 ......................... 17 Configuration ..........................

  • Page 124: Safety Precautions

    CommissioninG SAFETy PREcAuTIONS WARNING! • Unintentional operation or impermissible damage can lead to generally dangerous situations including physical injury. Take suitable measures to prevent unintentional operation or inadmissible damage! • Hazardous situations can arise during installation work. This work may only be carried out by specialist personnel using appropriate tools! cAuTION! •...

  • Page 125: Profibus

    CommissioninG PROFIBuS ® The task of the bus system is to provide a high-speed serial connection between the decentralised periphery and the central master (controller). In addition to the input and output data, parameter, configuration and dia- gnositc data are also transmitted. ®...
  • Page 126 CommissioninG Examples for hardware configuration and explanation of the different module types Illustration: Example of maximum configuration with 16 IN / 16 OUT Pull the main/inside module DI16/DO16 into the slave, Type 8645/MK01 (drag and drop). Illustration: Example of maximum configuration with 16 IN / 16 OUT (with combination modules 4PO/4DI) Module types Main/Inside DI16/DO16 Main module/intermediate module: 2 byte inputs , 2 byte outputs...
  • Page 127 CommissioninG Different examples of hardware configuration Illustration: Example of configuration with 8 IN/8 OUT Illustration: Example of configuration with 8 IN/8 OUT with add-on DO8 and DI8 With this configuration (8 IN/8 OUT with add-on DO8 and DI8), you can freely assign the addresses for the second output and input byte.
  • Page 128 CommissioninG parameterisation of the slave, Type 8645/Mk01 To parameterise the slave, proceed as follows: Right click on the slave, Type 8645/MK01. Then select the point Object properties (alternatively, double click on the slave, Type 8645/MK01). Illustration: Parameterisation of the slave - object properties 1 Now select Parameter Assignment.
  • Page 129 CommissioninG The following mask appears: Illustration: Parameterisation of the slave - object properties  Explanation of the device-specific paramters parameters Explanation Data Exchange Mode Without Global Control-Operate Activate / deactivate Global Control Operate On Global Control-Operate only In order to enter Data Exchange mode, the master must transmit a Glo- bal Control Operate.
  • Page 130 CommissioninG parameterisation of the individual module Proceed as follows to parameterise a module: Click with the right mouse key on the desired module, e. g. main/inside DI16/DO16. Then select the point Object properties (alternatively, double click on the desired module). Select Parameter Assignment.

  • Page 131: Intermediate Module

    CommissioninG Intermediate module The intermediate modules allow you to expand your system by a further 16 DI/16 DO. Before commissioning, the voltage plugs have to be inserted and the pneumatic connections made. NOTE! Notes on the electrical and pneumatic connections can be found in chapter Configuration and Function of the Modules.
  • Page 132 CommissioninG To expand the system with an intermediate module (expansion by 16 DI/16 DO), proceed as follows: Drag a further Main/Inside DI16/DO16“ module into the slave Type 8645/MK01 (drag and drop). The same module types are available as already described for the commissioning of the Profibus field bus ®...

  • Page 133: Rio Module

    CommissioninG RIO Module The RIO modules allow you to expand your system by a further remote 16DI/16DO. Before commissioning, make all plug connections (voltage, internal bus) and the pneumatic connec- tions. Set the internal address. NOTE! Instructions for this can be found in the chapter Configuration and Function of the Mo- dules.
  • Page 134 CommissioninG To expand the system with a remote RIO module (expansion by 16DI/16DO) proceed as follows: Pull the module RIO DI16/DO16 into the slave, Type 8645/MK01 (drag and drop). The following module types are available: Module types RIO DI16/DO16 RIO-Modul: 2 byte inputs , 2 byte outputs RIO DI8/DO8 RIO-Modul: 1 byte inputs , 1 byte outputs RIO only DI8...
  • Page 135 CommissioninG Example of a configuration with one profibus module, 2 intermediate modules, one RIO module and ® 2 RIO modules 8640 Central controller (e. g. PLC) Illustration: Schematic representation of a configuration Explanation of the configura- tion 1 Profibus module ®...
  • Page 136 CommissioninG Parameterisation of the individual modules For parameterisation of a module, proceed as described in chapter Commissioning / Fieldbus Module Profibus ® 16 - 8645...

  • Page 137: Rio Modules 8640

    CommissioninG RIO Modules 8640 All plug connector (voltage, internal bus) and the pneumatic connections must be made before com- missioning. In addition, the internal address must be set. NOTE! Notes on the RIO modules can also be found in the operating manual Type 8640 Modular Valve Cluster for Pneumatics - chapter Internal bus expansion.
  • Page 138 CommissioninG Illustration: Example of Profibus header 16 IN/16 OUT with full expansion and 1 RIO 8640 2 IN/24 OUT ® Different examples of hardware configurations Illustration: Example: Configuration of Profibus nodes ® 8 IN/8 OUT with DO8 and DI8 and 1RIO- Modul 8 IN/8 OUT with  add-on DI8 and 2 add-on DO8 8 Illustration:...
  • Page 139 CommissioninG parameterisation of the RIO 8640 Module To parameterise the module, proceed as follows: Right click on the desired module (here e. g. RIO 8640 DI8/DO8). Then, select the point Object properties (alternatively, double click on the desired module). Illustration: Parameterisation of the module - object properties 1 Select Parameter Assignment.
  • Page 140 CommissioninG The following mask appears: Illustration: Parameterisation of the module - object properties  Explanation of the device-specific parameters parameters value Explanation Error Behaviour Defines the status to which the outputs go in the event of an error. Output: 0 All outputs are set to 0.

  • Page 141: Canopen

    CommissioninG cANOPEN The function of the bus system is the high-speed serial connection of decentral peripheral elements with the central master (controller). Diagnostic data are transmitted in addition to the input / output data. Many CANopen master (controllers) require a configuration program. This program requires an Electronic Data Sheet (EDS) file containing bus-specific data.

  • Page 142: Commissioning Using An Example

    CommissioninG commissioning� using� an Example The chapter contains the CANopen command sequence for switching the FreeLINE Type 8645 to the OPE- RATIONAL state, for saving the nominal module list, for setting outputs and for being able to read in inputs. System Example A FreeLINE Type 8645 with one Fieldbus module CANopen, 2 Intermediate modules and 4 RIO 8645 is to be commissioned.
  • Page 143 CommissioninG Step 3 save / project nominal module list alternative 1 Write the value 1 to the object 000 hex with an SDO command. The object 000 hex is described in greater detail in chapter Configuration and Function of the Modules / Fieldbus Module CANopen.
  • Page 144 CommissioninG Step 6 switch all nodes in the network to the operaTional state. On entering the OPERATIONAL state, the status of the inputs is transmitted once. In OPERATIONAL state, the BUS LED lights up steady green. MASTER Example: Identifier = 0 Identifier = 0 Length = 2 Length = 2...

  • Page 145: Default Pdo-Mapping

    CommissioninG Step 10 reset node This command sets the node back to the SYSTEM INIT state. The node then switches automatically to the PRE-OPERATIONAL state (see step 5) and from here can be switched to the OPERATIONAL state again (see step 6). MASTER Example: Identifier = 0...

  • Page 146: Pdo Mapping Of The System Example

    CommissioninG PdO Mapping� of the System Example FreeLINE Type 8645 with one CANopen FBM (COP main), 2 Intermediate modules (IM1 and IM2) and 4 RIO 8645 (RIO0 to RIO) each with 2 byte input and output data. Output Data Direction SEND (index 6000) PDO TX1 COP Main RIO0...

  • Page 147: Devicenet

    CommissioninG dEVIcENET The task of the bus system is the high-speed serial connection of decentralized peripheral elements with the central master (controller). Diagnostic data is transmitted in addition to the input / output data. DeviceNet-Master (controllers) requires a configuration program. This program requires an Electronic Data Sheet (EDS) file containing bus-specific data.
  • Page 148 CommissioninG DeviceNet nodes (DVN Main Address 1) ... 4 1. inside module (ZM Address 1) 2. inside module (ZM Address 2) Termination module with resistance 1. RIO 8645 (RIO Address 0) RIO 8640 (RIO Address 1) 2. RIO 8645 (RIO Address 2) .
  • Page 149 CommissioninG Illustration: Online Mode Select the 1770-KFD-Box and click OK. Confirm the following message with OK. The network is then scanned and all active devices appear on the screen along with their respective addresses. Illustration: Active Devices in the Network config�uration of Type 8645 Open the properties for Type 8645.
  • Page 150 CommissioninG Illustration: Properties of Type 8645 Choose the Parameter tab and upload them. You will then get an overview of all adjustable device parameters. The IDs 57-82 are not displayed separately here. These are Parameter Error Action and Error Value for mo- dules  to 15.
  • Page 151 CommissioninG Illustration: Overview of the device parameter settings The parameters are explained in this table: parameter Explanation Produce Size Poll Number of bytes of input data (in the desired module list) Consume Size Poll Number of bytes of output data (in the desired module list) Output Diagnosis The output diagnosis (output short-circuit report or attempt to control a non-existent output) can be activated or de-ac-...

  • Page 152: Configuration Of Magnetic Valve Safety Setting For Bus Errors

    CommissioninG config�uration of Mag�netic Valve Safety Setting� for Bus Errors During bus errors, the bus status LED can display; blinking green, blinking red and red. (a description is found in the chapter Condition of the Bus Status LED). The objects Error Action and Error Value can be used to configure the magnetic valve when there is a bus error.

  • Page 153: Actual Module And Desired Module List

    CommissioninG Actual Module and desired Module List As already mentioned the actual module list must first be projected into the desired module list and then placed into EEPROM. Illustration: Overview of the device parameter settings As you can see in the illustrations, in this case they so not agree with one another. The value NO MODULE (desired module list) is entered in each case for the parameters Configured Module 1 to Configured Module 6.
  • Page 154 CommissioninG Illustration: Class Instance Editor Here, the actual module list can be projected into the desired module list using Explicit Message. Choose Service Code Set Single Attribute (10). Enter the value Class 96 (Hex) / Instance 1 / Attribute 5. Enter either 1 (without bus diagnosis) or 2 (with bus diagnosis) under Data sent to the device.
  • Page 155 CommissioninG Possibility 2: on the device Note the current position of the rotary encoder switch (baud rate and address). Apply the following special settings to the rotary encoder switch: • • left rotary encoder switch (baud rate) 7 without diagnosis byte via Bus 6 with Diagnosis byte •...
  • Page 156 CommissioninG config�uration of the 1747 SdN Scanner Module In order to communicate with the slave (Type 8645) DeviceNet must be configured as a master. Open the properties of the 1747 SDN Scanner Module, either by double-clicking on the symbol or right-clicking on the symbol and after that, choose the properties.

  • Page 157: Mapping The Input And Output Data

    CommissioninG Confirm the values with OK. Confirm the following two messages with “yes” Confirm the message with OK. Download the changes. This completes the configuration. Mapping� the Input and Output data Using our example, the I/O data mapping is shown. Module Module Required...
  • Page 158 CommissioninG Output data Allocation bits 15 to 0 Module Module Allocation Number O:1.1 Hub DVN O:1.2 1. interior module O:1. 2. interior module O:1.4 1. RIO 8645 O:1.5 RIO 8640 O:1.6 (Bits 0 to 7) RIO 8640 O:1.6 (Bits 8 to 15) 2.

  • Page 159: Service, Maintenance

    serViCe, mainTenanCe Service, Maintenance SERvIcE ............................160 Servicing the Modules ........................160 Cleaning ............................. 160 MAINTENANcE ..........................161 Safety Precautions .......................... 161 Repair ..............................161 Changing the Pneumatic Connectors ..................162 Connection Variants........................162 Canging the Connections ......................162 8645 - 159...

  • Page 160: Service

    serViCe, mainTenanCe SERVIcE Servicing� the Modules The modules of the FreeLINE system are maintenance-free when operated in accordance with the instructions in this operating manual. cleaning� Use only the normal cleansing agents and foam cleaners for cleaning the outside of the device. Do not use alkaline cleansers as these have a damaging effect on the materials used.

  • Page 161: Maintenance

    serViCe, mainTenanCe MAINTENANcE Safety Precautions WARNING! • Unintentional operation or impermissbile damage can lead to generally dangerous situtations including physical injury. Take suitable measures to prevent unintentional operation or inadmissible damage! • Hazardous situations can arise during installation work. This work may only be carried out by specialist personnel using appropriate tools! cAuTION! •...

  • Page 162: Changing The Pneumatic Connectors

    serViCe, mainTenanCe chang�ing� the Pneumatic connectors connection Variants All connection variants are suitable for the same mounting bore and can be subsequently interchanged. Illustration: Connection variants cang�ing� the connections cAuTION! • Danger may result from loosening the pneumatic connector. Pressure may only be connected once all the safety clamps have been attached cor- rectly.

  • Page 163: Storage, Disposal

    sToraGe, Disposal Storag�e, disposal STORAGE ............................164 Storage Conditions for Modules in Original Packaging ............164 Decommissioning ..........................164 Restarting ............................164 DISpOSAL .............................165 Disposal of the Packaging ......................165 Disposal of the Block / Modules ....................165 8645 - 16...

  • Page 164: Storage

    sToraGe, Disposal STORAGE Storag�e conditions for Modules in Orig�inal Packag�ing� The following information applies to modules stored in their original packaging. Requirement Admissible range Temperature -20 to +60 °C Temperature change 20 K/h Atmospheric pressure 1080 to 660 hPa (corresponding to an altitude of -1000 m to +500 m) Relative humidity 5 to 95 %, non-condensing decommissioning�...

  • Page 165: Disposal

    sToraGe, Disposal dISPOSAL disposal of the Packag�ing� Korrvu upholstered film / Retenchen™ packagings are recyclable packagings. They can be recycled by the ® cellulose industry worldwide as a secondary raw material. NOTE! In Germany, recycling is guaranteed by the Resy™ organisation (see also chapter Packaging, Transport).
  • Page 166 sToraGe, Disposal 166 - 8645...

  • Page 167: Accessories

    aCCessories Accessories SySTEM AccESSORIES ......................168 FIELDbuS MODuLE pROFIbuS ..................168 ® Accessory ............................168 FIELDbuS MODuLE cANOpEN ....................169 Accessory ............................169 FIELDbuS MODuLE DEvIcENET ..................169 Accessory ............................169 MuLTIpOLE MODuLE ........................170 Accessory ............................170 INTERMEDIATE MODuLE (INSIDE MODuLE) ..............170 Accessory ............................170 RIO MODuLE ..........................170 Accessory ............................

  • Page 168: System Accessories

    aCCessories SySTEM AccESSORIES Description Item no. Module rail mounting set 667 400 Connection bracket blue 660 982 Label panels 10x, big 902 69 0x, small 902 640 4x plug-in couplings 655 951 655 952 D 1/4“ 655 95 Blanking-off plug for plug-in coupling 015 97 Silencer...

  • Page 169: Fieldbus Module Canopen

    aCCessories FIELdBuS MOduLE cANOPEN Accessory Description Item no. CANopen convertible plug connector M12 5-pin, coupling, straight 917 116 5-pin, plug, straight 902 627 Power supply convertible plug connector M12 4-pin, coupling, straight 902 552 4-pin, Coupling, angled on request pre-assembled plug connector M12 4-pin, Coupling, angled on request Terminating resistor...

  • Page 170: Multipole Module

    aCCessories MuLTIPOLE MOduLE Accessory Description Item no. Multipole plug M2, 19-pin, convertible straight 902 558 angled on request Multipole socket M2, 19-pin, convertible straight 902 559 M2, 19-pin, pre-assembled, with 5 m cable angled 902 560 Blanking plug brass, jack/plug M2 902 561 4x plug-in couplings 655 951...

  • Page 171: Electronic Module - Digital Inputs

    aCCessories ELEcTRONIc MOduLE - dIGITAL INPuTS Accessory Description Item no. Protecting cap for coupling housing 902 556 902 557 ELEcTRONIc MOduLE - dIGITAL OuTPuTS Accessory Description Item no. Protecting cap for coupling housing 902 556 902 557 cOMBINATION MOduLE Accessory Description Item no.
  • Page 172 aCCessories 172 - 8645...
  • Page 174 www.burkert.com...

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