WARPP AIRCUT 100I Operating Manual

Inverter air plasma cutting machine

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AIRCUT 100I/161IW/200IW

INVERTER AIR PLASMA CUTTING MACHINE

(PLEASE READ IT CAREFULLY BEFORE OPERATION)

Warpp Engineers Pvt Ltd.

Source of Reliable welding and cutting equipment.

Unit no 36/15 Unique Industrial Estate,

Dhumal Nagar, Waliv,

Vasai East,Palghar 401208.

TEL: 08551819944, 8551817869, 851817744.

E mail: sales@warpp.co.in

Website:

www.warpp.co.in

OPERATING MANUAL

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Page 1 AIRCUT 100I/161IW/200IW INVERTER AIR PLASMA CUTTING MACHINE OPERATING MANUAL (PLEASE READ IT CAREFULLY BEFORE OPERATION) Warpp Engineers Pvt Ltd. Source of Reliable welding and cutting equipment. Unit no 36/15 Unique Industrial Estate, Dhumal Nagar, Waliv, Vasai East,Palghar 401208. TEL: 08551819944, 8551817869, 851817744.
Page 2 WARPP ENGINEERS PVT LTD AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine Safety Depends on You Warpp Engineers Pvt Ltd arcweldingandcuttingequipment's aredesignedandbuiltwithamplesafetyconsideration. However,proper installing and operating can ensure your safety. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT CASUALLY WITHOUT READING THIS MANUAL THROUGHOUT.
Page 3 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD Ca u t i o n s Arc and arc rays can hurt. All performing welding workers ought to have health qualification from the authority organization to prevent you and others from arc radiation and burn. It should be prevented for children to enter into dangerous area as well.
Page 4 6 Power: (For electrically powered welding and cutting equipment) Turn off input power before installation, maintenances and repair, so that avoid accident. Warpp Engineers Pvt Ltd welding equipment is Ι class safeguard equipment; please install the equipment in accordance with the manufacturer’s recommendations by specific persons.
Page 5 Do not work near to the welding power source. 9Lift Equipment:carton orwooden boxes package the welding machines supplied by Warpp Engineers Pvt Ltd .There is no liftingequipment in its wrapper.Users canmove ittothe prospective area by a fork-lift truck, and then open the box.
Page 6: Table Of Contents
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD CONTENTS Summary..................6 Safety and Attention..............7 Work Environment Conditions..........8 Technical Parameters............... 8 System instruction..............9 Installation and operation............10 Cutting technology instruction..........19 Maintenance................21 Troubleshooting and Repair............21 Packing list................23 Attached figure................. 24...
Page 7: Summary
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD Summary Model description AIRCUT □□□ I /IW GAS / WATER COOLED. Rated cutting current Air-medium Cutting Plasma arc cutting machine Features AIRCUT-101I/161IW/200IW inverter air plasma cutting machine is a new generated cutter of our company. It has good characteristics as following: 1) This cutting machine adopts IGBT inverter technology which has high reliability and efficiency.
Page 8 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD There are below symbols on this machine. Read the manual Dangerous voltage carefully Over-heat Input voltage Power abnormal Outputcurrent Airpressure Voltage output Coolant liquid Voltage input input Coolant liquid Cutting output...
Page 9: Safety And Attention
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD Safety and attention Please follow the notes for the safety of you and others. It is forbidden to unfreeze the pipe line by cutting power or other usages except for cutting.
Page 10: Technical Parameters
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD Required air relative humidity should ≤90％(at 20℃)，40℃≤50％(at 40℃)； Environment temperature range should be at-10℃～40℃; The coolant liquid can not be frozen when use; Any metal materials can not be put on or insider the power source;...
Page 11 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD Arc striking mode Non-contact Insulation grade...
Page 12: System Instruction
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD Protection grade IP21S Dimension mm 695×320×580 695×320×580 800×380×610 800×380× 810 (L×W×H) NET WEIGHT 51kg 52kg 73kg 82kg 2、 Plasma gas condition Gas pressure range：0.5MPa～0.7MPa Gas supply pipe compression strength：≥1MPa Gas supply pipe inner dimension：≥Φ8 Gas flow：≥180L/min...
Page 13: Installation And Operation
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD shown as below figure . Installation and operation 1、 Moving and lifting Power source should be shut off before moving the cutter; The cutter bottom should be kept downwards during transportation. It is forbidden to have cutter placed transversely or upended;...
Page 14 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD The mounting hole size of the automatic machine use plasma cutting machine (AIRCUT-161IW ) The mounting hole size of the automatic machine use plasma cutting machine (AIRCUT-200IW )
Page 15 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD φ 11 53 5 65.5 φ 8.2 4、 The connection of three phase input cable 1) The installation have to accord with related standard, and operate by professional persons; 2) Shut off the breaker of power, the connection operation only be allowed after turning off;...
Page 16 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD 5、 The connection of compressed air and the operation of pressure regulating filter (The functionof pressure regulating filter please check the below figure) Gas pressure regulating valve Inlet pipe Hoop Draining water tip 1) The compressed gas should meet the requirement mentioned in point “Plasma gas...
Page 17 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD The selection of torch nozzle The best current range for different nozzles is different. Please select the nozzle according to below form. Nozzle aperture diameter (mm) Suitable current 80~10 110~13 140~17...
Page 18 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD The requirements on connection of control plug when customers change different torch from another factory. Adopt WS20J4TQ 4-core pin from WEIPU Electrical Appliance Co., Ltd Requirements on air cooling torch connection: a) Connect the 1, 2 pin of 4-core pin to switch control wire of cutting torch;...
Page 19 WARPP ENGINEERS PVT LTD AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine breaking status when the cutter is not working. Its rated load capability is 0.3A/125VAC or 1A/30VDC; 2) Connector pin 3 and pin 4 is start control wire of the cutter, it is one group of contact terminal of relay, it’s on closing status when the torch switch is on, and it’s...
Page 20 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD 3 ～ 3 8 A R C V O L T A GE C O NT R O L S I G N A L 0 V I N P T H IS S WI T CH IS ON L Y U SE D FO R P R OT E...
Page 21 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD 14. Power switch: To control the ON/OFF of 3-phase power supply of cutter; 15. Power input: it’s connecting box on AIRCUT-101I and it’s input leads on AIRCUT161IW/200IW, to connect the 3 phase power. The green/yellow wire is the ground lead, it should be connected with ground firmly;...
Page 22 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD 4 18 5 请另配电源开关！ 3～380V 电源指示气压水压 WARPP WELDER 切割过热供电异常非自锁水冷割炬切割...
Page 23 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD Note: the water and air pressure protection function is for protecting the torch only! 5) Notes of anti-interference (Specially pay attention when work on CNC automatic cutting equipment) Cover the whole torch cable (from torch holder to output terminal ) of the...
Page 24 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD 12 、 Operation Safety notes Operation strictly accordant with the following steps Notes: Electric shock may Cutting may cause fire or explosion hurt or even kill man. (Splashes may ignite flammable materials Notice nearby.
Page 25: Cutting Technology Instruction
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD 5) Place the gas control switch to “Check Gas”, adjust the Adjusting knob of air filter regulator to make the output pressure and flux fit cutting condition. After adjusting, place the knob on “ Cutting “ position. Select panel operation method and control switch point.
Page 26 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD The three main dimension of nozzle are the diameter of nozzleφ, the hole pass length ι and the compacted angle α, they all can affect the cutting. There should be a certain proportion between ι...
Page 27 WARPP ENGINEERS PVT LTD AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine the open circuit voltage may be lower, while it is higher by using air, nitrogen, hydrogen. 8) Cutting speed The cutting speed is related with many parameters. The main parameters determining cutting speed include work-piece thickness, cutting current, air flux and nozzle aperture.
Page 28: Troubleshooting And Repair
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD Ensure the centering between electrode and nozzle precisely, so that the compression of the plasma arc is not damaged, the concentration of flame and cutting capacity can be guaranteed. Enough power to ensure the fluidity of molten metal, as well as increase the stability of the cutting speed and operation.
Page 29 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD 6) Check if the water in compressed air filter fixed at the back of machine is drained regularly； 7) Check if the gas pressure indicator lamp on the panel is ON. If it is not ON, check if compressed gas pipe is well connected , and if the gas pressure is normal.
Page 30 AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD 5．Plasma arc is not perpendicular to the work-piece 6．Cutting speed is too fast or too slow 1．Adjust gas pressure 1, Gas pressure is two low 2,Nozzle is too close to work-piece.
Page 31: Packing List
AIRCUT-101I,161IW,200IW Inverter Plasma Cutting Machine WARPP ENGINEERS PVT LTD If the troubles cannot be resolved, please inform our local agent of the specific problems or contact us directly. Some popular components sheet as below:- Name Model Remarks CM100DC-24NFM AIRCUT-101I IGBT module...
Page 32 SKM100GB128D SKM100GB128D R6 R7 CBB22/100n/630V THF1 TM1 23 40U/1400VDC R1 R2 风扇 1.5A L3 75 5U/500VAC 415V 380V LGK7- AP 4 220V G4 E4 E3 G3 G2 E2 E1 G1 43A 44A 45A 46A P A1 110V 100. LGK7- AP 2 415V 36VAC 8 380V...
Page 33 CM200DC-24NFM C7 R1 R2 R15 R16 CM200DC-24NFM RV2 R6 R7 C4 C5 CBB22/100n/630V THF1 TM1 23 1.5A C9 C10 C11 C12 415V 380V LGK7- AP 4 220V G4 E4 E3 G3 G2 E2 E1 G1 43A 44A 45A 46A P A1 110V G4 E4 E3 G2 E2 E1...
Page 34 Warpp Engineers Pvt Ltd. Source of Reliable welding and cutting equipment. Unit no 36/15 Unique Industrial Estate, Dhumal Nagar, Waliv, Vasai East,Palghar 401208. TEL: 08551819944, 8551817869, 851817744. E mail: sales@warpp.co.in Website: www.warpp.co.in...

This manual is also suitable for:

Aircut 161iw Aircut 200iw