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WARPP INTIG 200 IDS Operation Manual

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INVERTER DC TIG
WELDING MACHINE
OPERATION MANUAL
INTIG 200 IDS
WARPP ENGINEERS PVT. LTD.
B-1005, Western Edge II, Near Metro Mall, Off. Western Express Highway,
Borivali (E), Mumbai-400 066.
Tel: 91-22-28542272 /73/74. Fax: 91-22- 28542275.
E-mail: sales@warpp.co.in Web Site: www.warpp.co.in

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Summary of Contents for WARPP INTIG 200 IDS

  • Page 1 INVERTER DC TIG WELDING MACHINE OPERATION MANUAL INTIG 200 IDS WARPP ENGINEERS PVT. LTD. B-1005, Western Edge II, Near Metro Mall, Off. Western Express Highway, Borivali (E), Mumbai-400 066. Tel: 91-22-28542272 /73/74. Fax: 91-22- 28542275. E-mail: sales@warpp.co.in Web Site: www.warpp.co.in...

  • Page 2: Safety Precautions

    Safety precautions ● Please read this instruction carefully for correct use. ● The objective of the precautions listed in this instruction is to ensure the safe use of machine and prevent you and others from being harmed or injured. ● Safety consideration for the welding machine in design and manufacture. Work to the precautions in this instruction, otherwise it will cause major accident.
  • Page 3 Accident 1. Safety consideration for the welding machine in design and manufacture. Work to the precautions in this instruction, otherwise it will cause death, serious injury and other major personal accident. 2. For the construction power source of input, the choice of equipment location, the application keeping and configure of high pressure gas, the keeping of workpiece after welding and the treatment of rejection and so on, please observe the relative regulations and the standards inside your company.
  • Page 4 *Arc light will cause the inflammation of eye or heat injury of skin and other personal damages. *Splashing and weld slag will burn eye or skin *Noise will be harmful to hearing 1. When make welding or supervise welding, please use the safety appliance with enough shading degree.
  • Page 5 1. Never place combustible in the weld location. 2. Never weld near combustible gas. 3. Never close to the combustible when the heat parent metal is just welded. 4. When weld dooryard, ground and wall, please eliminate the combustible on the back. 5.
  • Page 6 Caution The end of welding wire will cause injury, please be sure to observe the following regulations *If the welding wire emits from welding torch, the eye, face and other exposure parts of the body will be stabbed. 1. In affirming whether the welding wire is fed, do not peek into the small hole of current contact nozzle.
  • Page 7 MACHINE WORKING PRINCIPLE Three phase input power go into the welding machine via EMC, and go through the three phase rectifier bridge work of full bridge rectification, and also pass the filter going into the inverter, to be lower for the voltage with HF transformer, finally, fast rectification and filtration by FRD, give the output as welding work.
  • Page 8 Placement of welding machine In placement, please pay attention to the following items: (a) Lay in the place as possible where the ground is flat and vibration is little and which is more than 20m far from wall. (b) Please put it in the clean and dry place where iron powder, dust, paint are little. (c)Please put the machine in the place where rain pouring can be avoided and which is not subject to the erosion of sea water.
  • Page 9 TECHNOLOGY FEATURE A new generation TIG welding machine adopts the advanced soft switching inverter based on the core fitting of imported IGBT and microcrystal magnetic cores with the 20KHZ inverter frequency. The product owns high load duty cycle with arc igniting current and current thrust control function.
  • Page 10 Regarding TIG welding Tungsten electrode working current range (DC positive connection) Electrode Current (A) Electrode Current (A) Diameter Diameter Pure thoriated Pure thoriated tungsten tungsten tungsten tungsten 2-20 2-20 160-310 225-330 10-75 10-75 275-450 350-480 40-130 60-150 400-625 500-675 75-180 100-200 550-675 650-950...
  • Page 11 MACHINE PROTECTION FUNCTION protection when the machine is in the situation of over load, welding machine will stop the weld work, machine will be in the over load situation of stop work. In this situation, welding machine protection (overload light) light will power off. And, after the machine become cooling automatically, machine will come back for the normal working situation for weld, and the over load light power on.

  • Page 12: Operation

    Parameter model INTIG 200 IDS INPUT 1-220V 50/60HZ NO LOAD DUTY CYCLE MAX. OUTPUT 200A/160A CURRENT 5-200A RANGE INPUT CABLE 3X2.5MM2 SWITCH FOR POWER DIMENSION 420X170X260 WEIGHT PROTECTION IP21 OPERATION 1. display meter 2. positive connector 3. negative connector 4. switch for MMA, TIG 5.