WARPP INTIG 316 AC/DC Operator's Manual
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WARPP INTIG 316 AC/DC Operator's Manual

Inverterac/dc pulsedargonarc welding machine
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INTIG 316/501 AC/DC
Inverter AC/DC Pulsed Argon Arc Welding Machine
OPERATOR'S MANUAL
(PLEASE READ CAREFELLY BEFORE OPERATION)

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Summary of Contents for WARPP INTIG 316 AC/DC

  • Page 1 INTIG 316/501 AC/DC Inverter AC/DC Pulsed Argon Arc Welding Machine OPERATOR’S MANUAL (PLEASE READ CAREFELLY BEFORE OPERATION)
  • Page 2 INTIG 316/501 AC/DC Safety Depends on You our arc welding and cutting equipment's are designed and built with ample safety consideration. However, proper installing and operating the machine can increase your safety. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT CASUALLY WITHOUT READING THIS MANUAL THROUGHOUT.
  • Page 3 INTIG 316/501 AC/DC Arc and arc rays can hurt. Cautions Electric shock: The welding circuits are not insulated when welding. If you touch the two output electrodes of the machine with your bare skin at the same time, it will lead to electric shock, sometimes even fatal dangers.
  • Page 4 Do not work near to the welding power source. Lift equipment: carton or wooden boxes package the welding machines supplied by Warpp Engg. There is no lifting equipment in its wrapper. Users can move it to the prospective area by a fork-lift truck, then open the box.

  • Page 5: Table Of Contents

    7. Operation Introduction ------------------------------------------14 8. Trouble shooting ---------------------------------------------------18 9. Packing list and appendix ----------------------------------------21 10. INTIG 316 AC/DC electric schematic -------------------------22 11. INTIG 501 AC/DC electric schematic --------------------------23 12. Welding machine Picture’s ---------------------------------------24 13. Spare parts List for INTIG 316, 501 AC/DC -----------------26...

  • Page 6: Features And Usage

    C. Operating altitudes: less than 1000m D. Wind speed should be no more than 1m/s E. Avoid exposing the machine to direct sunlight and rain. 3. Technical Specification: Model INTIG 316 AC/DC INTIG 501 AC/DC Parameter 380 - 440 vac 50／60 Hz Input power Rated input capacity(KVA) 11.9...

  • Page 7: Product System Introduction

    INTIG 316/501 AC/DC Rated input current(A) 18.2 31.8 Open circuit voltage(V) Rated welding current(A) Rated welding voltage(V) 22.6 Rated duty cycle(%) Gas pre-flow time(S) 0.0 ~ 5.0 20 ~ 315 20 ~ 500 Initial current adj. range(A) 10 ~ 315 10 ~ 500 Current upslope time(S 0.0 ~ 10.0...
  • Page 8 INTIG 316/501 AC/DC - 7 -...

  • Page 9: Product Construction Introduction

    INTIG 316/501 AC/DC 5. Product Construction Introduction 1).Front panel description and function: The front panel is divided into six areas according to the function: Protection Selection adjusting Digital display area Operation mode area indicator area area of parameters Storage and allocation Function selection area Diagram 2: Front Panel area...
  • Page 10 INTIG 316/501 AC/DC At the time, there is only one indicator is on in this area, which indicates current displayed& adjusted parameter, and the parameter value is displayed on 1 digital display meter, adjusted by encoder. When there is no pulse during working, the welding current is displayed. When there is pulse during working, the peak current is displayed.
  • Page 11 INTIG 316/501 AC/DC 5).Operation mode area： ： ： ： Non self-lock: when this indicator is on, the welding machine is the non self-lock status of TIG welding. Self-lock: when this indicator is on, the welding machine is the self-lock status of TIG welding. Repetition: when this indicator is on, the welding machine is the repeated non self-lock status of TIG welding.
  • Page 12 Power input cable: the three phase input cable is fixed on the machine through the screw connector. Communication interface A: it connects the pedal controller (INTIG 316 AC/DC) or the same frequency communication interface of double machine (INTIG 501 AC/DC).
  • Page 13 Section surface of input Breaker Section surface of earth Model cable(mm capacity(A) cable(mm INTIG 316 AC/DC ≥6 ≥6 INTIG 501 AC/DC ≥6 ≥6 If the electricity generator is used for power supply, then the capacity of all the generators and compensation cables should be 3 to 5 times of power source.

  • Page 14: Installation

    INTIG 316/501 AC/DC items must be paid attention to: ●The flammable matters must be far away from the welding site. ●Before welding, check if there are flammable matters in the operation range or not, in order to take them away for eliminating hidden troubles. 6.Installation Installation location The location conditions should follow the items below and the distance between the machine and the...

  • Page 15: Operation Introduction

    INTIG 316/501 AC/DC Picture 4：Installation Diagram 7.Operation Introduction Turn on the power source, the welding machine proceeds self-check, the digital display meters and all indicators on the panel will be on for 1.5s, and goes off for 0.5s, then the display will be normal. Press the gas control key, the indicator of gas checking is on.
  • Page 16 INTIG 316/501 AC/DC crater arc current and then it is off. After finishing welding please do not take the welding torch away immediately, until the postponed gas flow time is ended, so that the molten pool and tungsten could be better protected.
  • Page 17 INTIG 316/501 AC/DC AC wave balance When use AC TIG welding for aluminum, the clean strength of the arc negative can be adjusted through the clean width knob. The relationship between the knob set position of clean width knob, welding performance and tungsten consumption is as below: Note: Although the rated duty cycle of the machine is 35%, when use AC TIG welding, if the clean width set to “narrow”...
  • Page 18 INTIG 316/501 AC/DC （AC） 1.6,2.4 1.6 ~ 2.4 40 ~ 70 4 ~ 5 1.6,2.4 1.6 ~ 2.4 60 ~ 90 4 ~ 5 1.6,2.4 3.2 ~ 4.2 75 ~ 110 5 ~ 6 2.4,3.2, 3.2 ~ 4.0 90 ~ 120 5 ~ 6 3.0,1.4 4.0 ~ 4.8...
  • Page 19 INTIG 316/501 AC/DC 4. Maintenance In order to use safely, periodical maintenance and repair should be carried out. When examining the interior and exterior connection ends, the primary distribution box must be cut off. (or take the fuses away) a. Daily Notices (1) There are abnormal vibration, sound, smell or not;...
  • Page 20 INTIG 316/501 AC/DC (3) The gap of the tungsten electrode to the mother-material is too great; (4) The voltage of power source is too low (415±10% is better); E3. Unsteady arc, Initiate arc difficultly, arc quenches (1) The tungsten electrode is too thick (relative to current value) (2) Pure tungsten electrode is used (should use the dthorium or cerium tungsten electrode) (3) The other shielded gases are used except pure argon;...

  • Page 21: Trouble Shooting

    INTIG 316/501 AC/DC 9.Trouble shooting TROUBLE (SYMPTOMS) POSSIBLE CAUSE RECOMMENDED COURSE OF ACTION Three phase bridge rectifier was may When machine Replace the rectifier； damage energized, the circuit breaker trip IGBT damage Replace IGBT The control fuse on the back may Replace fuse 1.5A broken Repair the cooling fan and do not...

  • Page 22: Packing List And Appendix

    9.Packing list and appendix power source（INTIG 316/501 AC/DC） 1 set Instruction manual Qualified certificate Guarantee card Important elements Item Model Technical Series No. INTIG 316 AC/DC DZ47D-3P/40A 102010200002 Breaker INTIG 501 AC/DC DZ47D-3P/63A 102010200003 INTIG 316 AC/DC MDS75-12 75A/1200V 102070100035...

  • Page 23: Intig 316 Ac/Dc Electric Schematic

    INTIG 316/501 AC/DC Appendix： INTIG 316 AC/DC electric schematic EC11 A C B 1 2 3 - 22 -...

  • Page 24: Intig 501 Ac/Dc Electric Schematic

    INTIG 316/501 AC/DC INTIG 501 AC/DC electric schematic EC11 A C B 1 2 3 - 23 -...
  • Page 25 INTIG 316/501 AC/DC 1.Top View. 2.Right side View - 24 -...
  • Page 26 INTIG 316/501 AC/DC 3.Left side View 4.Front View - 25 -...

  • Page 27: Spare Parts List For Intig 316, 501 Ac/Dc

    INTIG 316/501 AC/DC Spare parts List for INTIG 316, 501 AC/DC. INTIG 316 AC/DC INTIG 501 AC/DC S.No Description. Part Code Part Code 2 PIN FEMALE CONNECTOR FOR TRIGGER CABLE SIDE CON-2-CM-F01 CON-2-CM-F01 2 PIN MALE CONNECTOR FOR TRIGGER MACHINE...
  • Page 28 INTIG 316/501 AC/DC HALL SENSOR CS-4.0V-500A CS-4.0V-500A HF PCB PCB-HF-02 PCB-HF-02 IGBT IGBT5012 IGBT-10012 INPUT BRIDGE IBDG007 IBDG003 MODULE JJ PCB PCB-ISO-05 PCB-ISO-05 MAIN PCB PCB-TIG-AC/DC316 PCB-TIG-AC/DC501 MAIN TRANSFORMER MTRXB25 MTRXB24 MCB001 MCB001 O/P CONNECTOR EURO TYPE (B) OCN-EURO-S 50 (B) OCN-EURO-S 50 (B) O/P CONNECTOR EURO TYPE (R)
  • Page 29 INTIG 316/501 AC/DC THERMAL CUTOUT C2373 C2373 SENSOR WATER FLOW FS-DS01AW131DH FS-DS01AW131DH SWITCH WIRE WOUND R-20E-200W R-20E-200W RESISTOR - 28 -...

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Intig 501 ac/dc

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