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Summary of Contents for WARPP WARMIG-400
- Page 1 INSTRUCTION MANUAL FOR MIG/MAG (CO2) WELDING MACHINE MODEL WARMIG-400 WARPP ENGINEERS PVT. LTD. B-1005, WESTERN EDGE II, NEAR METRO MALL, OFF.WESTERN EXPRESS HIGHWAY, BORIVALI (E), MUMBAI-400 066. Tel: 91-22-28542272/73/74. Fax: 28542275. E-mail:sales@warpp.co.in Web Site:www.warpp.co.in...
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Page 2: Table Of Contents
INDEX INTRODUCTION THE SYSTEM PRE INSTALLATION REQUIRMENT INSTALLATION SAFETY VOLTAGE SETTING CHART FEED RATE CHART OPERATION FAULT FINDING SPARE PART LIST ILLUSTRATIONS CONTROL WIRING INSIDE THE POWER SOURCE CONTROLWIRING OF THE FEEDER INSTALLATION DIAGRAM VOLTAGE V/S CURRENT CURVE TORCH ASSEMBLY DIAGRAM... -
Page 3: Introduction
INTRODUCTION. WARMIG Series MIG / MAG (CO ) Machines are Switch type constant voltage type. They can be used for MIG (Metal Inert Gas) Welding in SS and Al. and MAG (Metal Active gas) Welding in MS. This machine mainly consists of following components in it. Power Source. -
Page 4: Controlwiring Of The Feeder
Cooling Fan. Industrial heavy duty fan operating on single phase is provided for proper cooling of transformer and Rectifier WIRE FEEDER Wire Feeder has the following components. Wire feeder motor with Mechanism. WARMIG Series machines employ permanent magnet type DC Motors for wire feeding. The feeding mechanism is two roll type and is designed for easy changing of rollers depending on the wire size. -
Page 5: Pre Installation Requirment
PRE INSTALLATION REQUIRMENT The WARMIG Series machines comes with the complete package ready to use. What it requires to put the machine in use is three-phase power supply, Gas cylinder and the MIG wire. NOTE: THE MACHINE COMES WITH CO GAS REGULATOR ONLY INSTALLATION. -
Page 6: Voltage Setting Chart
VOLTAGE SETTING CHART. COARSE 17.4 19.9 23.0 27.3 32.9 41.5 17.9 20.5 23.6 28.3 34.1 43.9 18.3 21.1 24.4 29.0 35.6 46.6 18.8 21.6 25.3 30.3 37.3 49.8 19.2 22.3 26.1 31.5 39.2 52.9 NOTE: Voltage indicated are NO-LOAD Voltages and the welding voltages will be lower than this. -
Page 7: Operation
OPERATION. Install the machine as shown in the installation diagram. Load the MIG Wire on to the spool holder provided on the Wire feeder. Keep the feeder mechanism in unlock position. Pass the wire through the wire feed mechanism and then through the EURO On the front panel of the feeder. -
Page 8: Fault Finding
FAULT FINDING Fault What to check Machine is switched on but neither the 1) Check for the proper three phase supply mains indicator glows nor the fan is 2) Check the control fuse mounted on the control operating transformer of the power source The machine is Switched on but the 1) Check the three core inter connecting cable indicator on the feeder do not glow... - Page 13 LIST OF SPARES FOR WARMIG-MACHINES WARMIG-250 WARMIG-400 WARMIG-600 Description Part No. Part No. Part No. Sequence and drive card With 2/4 Track C170203 C170203 C170203 Function Wire feeder D.C Motor C2454 C2454 C2454 Solonoid Valve C2601 C2601 C2601 Control Transformer...
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