Related Manuals for WARPP INTIG 401
Summary of Contents for WARPP INTIG 401
- Page 1 B1-1604 INTIG 401 PULSE DC Pulse Argon Arc Welding Machine OPERATOR’S MANUAL (PLEASE READ CAREFELLY BEFORE OPERATION)
- Page 2 INTIG 401 PULSE DC Pulse Argon Welding Machine Safety Depends on You Our arc welding and cutting equipment are designed and built with ample safety consideration. However, proper installing and operating the machine can increase your safety. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT CASUALLY WITHOUT READING THIS MANUAL THROUGHOUT.
- Page 3 INTIG 401 PULSE DC Pulse Argon Welding Machine Electric shock: The welding circuits are not insulated when welding. If you touch the two output electrodes of the machine with your bare skin at the same time, it will lead to electric shock, sometimes even fatal dangers. Users need to follow the...
- Page 4 INTIG 401 PULSE DC Pulse Argon Welding Machine Avoid facing the cylinder while installing the decompression flowmeter or the gasometer. When not working, please tighten the valve. Power: (For electrically powered welding and cutting equipment) Turn off input power before installation, maintenances and repair, so that avoid accident.
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Page 5: Table Of Contents
INTIG 401 PULSE DC Pulse Argon Welding Machine CONTENT 1. Overview----------------------------------------------------------------------------5 2.Working condition and environment----------------------------------------5 3. Specification and parameters--------------------------------------------------5 4. System description---------------------------------------------------------------6 5. Structure description------------------------------------------------------------7 6. Installation-------------------------------------------------------------------------12 7. Operation---------------------------------------------------------------------------13 8. Maintenance-----------------------------------------------------------------------13 9. Trouble shooting------------------------------------------------------------------14 10. Packing list------------------------------------------------------------------------15 11. Key components list------------------------------------------------------------15 12. -
Page 6: Overview
INTIG 401 PULSE DC Pulse Argon Welding Machine Overview: INTIG 401 PULSE series TIG welding machine adopts the high power IGBT and FRD as the breaker, the invert frequency reaches 20KHZ. The small mid-frequency transformer replaced heavy industrial frequency transformer,... - Page 7 INTIG 401 PULSE DC Pulse Argon Welding Machine Rated Open Circuit Voltage 0.84 0.81 Power factor 0.82 0.84 83.1% 83.9% Efficiency (η) 85.9% 86.3% Rated Duty Cycle Hot Start Current 0～120 Range Arc Force Current 0～120 Rage Gas Pre-flow Time 0～5...
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Page 8: System Description
INTIG 401 PULSE DC Pulse Argon Welding Machine IP21S Ingress Protection Dimension 570×295×555 640×295×555 (L*W*H) Net Weight (KG) 4 System description 4.1 Working principal INTIG 401 PULSE series welding machine adopts IGBT as the main circuit switch. The three-phase AC input power inverted to 20KHz mid-frequency current through the rectify of the full bridge. - Page 9 INTIG 401 PULSE DC Pulse Argon Welding Machine Front panel 5.1.1 Digital display area: A. A.A.1st digital display meter: it is used to display welding/preset current, pulse/AC frequency, pulse width ratio/clean width, pre-gas time etc. B. B.B.Display type indicator of 1st digital display meter: when the 1st digital display meter is displaying welding current, this indicator is on.
- Page 10 INTIG 401 PULSE has this function; Pulse frequency: when there is pulse working, it is pulsed working frequency (the inverse of pulse cycle), only INTIG 401 PULSE has this function; K. Peak current: it is pulsed peak current when there is pulse working; only INTIG 401 PULSE has this function;...
- Page 11 INTIG 401 PULSE DC Pulse Argon Welding Machine A. Arc striking mode indicator: to indicate the arc striking mode: high frequency arc striking or lifting arc striking; B. Gas control and indicator: shift on the position of gas checking, to adjusting the argon flow, after adjusting, shift to automatic position, then the welding machine feed gas and cut off gas automatically;...
- Page 12 INTIG 401 PULSE DC Pulse Argon Welding Machine A. Channel key: first time press the :channel key”, the voltage meter displays the present channel number, the current meter displays the present present stored welding parameter; Press the right/left selection key to display other stored parameters;...
- Page 13 INTIG 401 PULSE DC Pulse Argon Welding Machine A. Power protection switch: this switch is only for overcurrent protection, please make another power switch separately; B. Power lead: the three phase power cable is fixed on the machine by screwed union;...
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Page 14: Installation
INTIG 401 PULSE DC Pulse Argon Welding Machine 6 Installation The power supply of this machine is 3~380V 50/60HZ, user should prepare the switchboard and install the air switch (breaker) and ground cable. Connect the green-yellow wire of the three-phase input cable to the grounding wire on the... -
Page 15: Maintenance
INTIG 401 PULSE DC Pulse Argon Welding Machine Press the “Gas control” key, the “check gas” indicator lights on, adjust the argon gas flow according to different welding technology, then press “gas control” key again and the “automatic” indicator lights on;... -
Page 16: Packing List
INTIG 401 PULSE DC Pulse Argon Welding Machine The control fuse on the back Replace fuse 1.5A may broken Repair the cooling fan and Cooling fan not work, or do not overload overload cause overheat, then 2. No output current... -
Page 17: Key Components List
INTIG 401 PULSE DC Pulse Argon Welding Machine Name Unit Welding power source INTIG 401 Air cooling torch Piece INTIG 401 PULSE INTIG 401 PULSE Water cooling torch INTIG 501 PULSE Piece INTIG 501 Tungsten electrode Piece Fast connector Piece... - Page 18 INTIG 401 PULSE DC Pulse Argon Welding Machine 12 Attaching diagram: X S1B X S1A - 17 -...
- Page 19 INTIG 401 PULSE DC Pulse Argon Welding Machine The final explanation rights reserved to our Company! If there is any changes in the user’s manual, forgive not to inform separately! - 18 -...
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