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ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1 OPERATOR’S MANUAL SB 2005 SB 2405 SB 2805 Disc Mower Part number 51496434 edition English March 2019...
Directives 2006/42/EC and 2014/30/EU. Always use genuine KONGSKILDE Service Parts or parts that match at least the same quality, reliability and func- tionality as the equivalent original Service Parts when you service and repair your implement and do not modify your implement without a written permission of the manufacturer.
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KONGSKILDE is not liable for any damage caused by the use of ''non-genuine” parts and accessories. Rely on your authorized dealer to supply you with genuine KONGSKILDE parts only. These parts are covered by our warranty and will give you the best performance.
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It is prohibited to carry out any modifications to the implement unless specifically authorized, in writing, by a KONGSKILDE representative. CLEANING YOUR IMPLEMENT When you use a high pressure washer, do not stand too close to the implement and avoid directing the jet at electronic components, electrical connections, breathers, seals, filler caps, and so on.
1 - GENERAL INFORMATION Intended use KONGSKILDE disc mower can only perform the usual of the implement will depend on the crop, the condition of work in agriculture. Only connect the disc mower to a trac- the field, the ground, and finally the weather.
KONGSKILDE during normal operation, routine service, and maintenance. Periodic service consists of activities that are necessary to maintain the expected life of the KONGSKILDE ma- This manual does not contain all the information that re- chine. These activities have defined intervals.
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1 - GENERAL INFORMATION must demonstrate the ability to operate and service the KONGSKILDE machine in a correct and safe manner.
The unit is identified by a serial number. Serial number, model and other specifications can be found on the PIN plate. Provide your KONGSKILDE dealer the model and PIN when you order parts. Record the PIN in the front of this manual for quick refer- ence.
1 - GENERAL INFORMATION Product identification NOTE: Do not remove or change the Product Identifica- tion Number (PIN) plate (1) on the implement. The PIN plate (1) is on the front of the implement. The PIN is also engraved on the chassis at (A) near the PIN plate (1).
1 - GENERAL INFORMATION Operator's manual storage on the machine Keep this operator's manual protected and accessible on the tractor whenever you transport or operate the imple- ment. Implement orientation NOTE: To determine the left-hand side and the right-hand side of the implement, stand behind the implement and face the direction of travel during working operation.
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
2 - SAFETY INFORMATION General recommendations Most farm machinery accidents can be avoided by the • Never let the implement run without supervision. observance of a few simple safety precautions. • Always keep a first aid kit handy. • This operator’s manual contains important information •...
2 - SAFETY INFORMATION Illustrations WARNING Illustrations in this manual may show protective shielding open or removed to better illustrate a par- ticular feature or adjustment. Replace all shields before operating the machine. Failure to comply could result in death or serious injury. W0012A NOTE: Some of the illustrations in this manual have been obtained by photographing prototypes.
2 - SAFETY INFORMATION Hazardous chemicals 1. If you are exposed to or come in contact with haz- well as the information in this manual when you ser- ardous chemicals you can be seriously injured. vice the machine. The fluids, lubricants, paints, adhesives, coolant, 4.
2 - SAFETY INFORMATION Starting up the implement safely Before you attach the implement to the tractor, ensure that Repair immediately a damaged PTO shaft before you the tractor is in good working order and that the brakes work with the implement. are efficient, particularly if you operate on hilly ground.
2 - SAFETY INFORMATION Traveling on public roads Comply with the relevant traffic regulations Passengers WARNING Do not allow passengers to ride in the tractor unless a specific seat is provided. Impact hazard! Take care when making turns. The machine During transport, the transportation of people on the top rear end swings out when changing direction.
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2 - SAFETY INFORMATION When you turn during transport pay attention to the over- After you finish the transport, before you leave the tractor, hang and/or oscillating weight of the implement. always lower the implement to the ground in parking po- sition, turn off the tractor engine, pull the parking brake, Use engine braking when you drive down hills.
2 - SAFETY INFORMATION Operating the implement safely Whenever a PTO is in operation, a guard must be in place to prevent death or injury to the operator or bystanders. WARNING Hazard to bystanders! Before you raise or lower the implement with the link arms Always sound the horn before starting the ma- of the tractor, check that nobody is near the implement or chine.
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2 - SAFETY INFORMATION When you drive up and down and across hillsides, avoid When you work with a mower keep a safe distance from sharp turns. steep slopes and similar ground conditions, as the ground may be slippery and pull the mower and the tractor side- When you turn during operation, pay attention to the over- ways.
2 - SAFETY INFORMATION Stopping the implement safely When you park the implement there are some operational risks which may cause personal injury. Therefore, you WARNING must: Moving parts! Some components may continue to run after • Make sure that the ground is firm and even during park- disengaging the drive systems.
2 - SAFETY INFORMATION Maintenance link arms of the tractor so that the implement cannot move to a lower position unintentionally. WARNING • Relieve the pressure, stop the engine and remove the Maintenance hazard! ignition key, before you connect or disconnect fluid Before you start servicing the machine, attach lines.
2 - SAFETY INFORMATION Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as pro- tective clothing, eye protection, hearing protection, dust mask, hard hat, heavy gloves, work boots, and/or any other PPE that provides for the safety and protection of the individual that operates this equipment.
2 - SAFETY INFORMATION Noise emission The measuring and reporting of the noise level were car- On tractors with cab provided all windows, doors and ried out according to ISO 5131. other possible openings are kept closed; it is obvious that the real noise level at the operator's seat will be signif- The noise is measured with the engine and all mecha- icantly lower.
2 - SAFETY INFORMATION Implement stability The combination of your tractor and implement can become unstable, due to the additional weight that the implement adds to the tractor. In order to guarantee stable and safe transport, you must check if you need ballast weights for transport and field work.
KONGSKILDE dealer, who will dispose of the used this legislation. Where no legislation exists, obtain in- batteries or recycle the used batteries properly. In some formation from suppliers of oils, filters, batteries, fuels, countries, this is a legal requirement.
2 - SAFETY INFORMATION Safety signs The following safety signs are on your implement as a guide for your safety and for the safety of those who work with you. Walk around the implement and note the content and loca- tion of all safety signs before you operate your implement.
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2 - SAFETY INFORMATION ZEIL18HT00680FA Safety sign (1) WARNING Entanglement hazard! The Power Take-Off (PTO) guard must be installed when operating PTO-driven equip- ment. Failure to comply could result in death or se- rious injury. W0322A Do not operate without: •...
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2 - SAFETY INFORMATION Safety sign (2) Risk of injury during the connection. Never let anybody stand between the tractor and the im- plement during connection to the tractor. An unintentional manoeuvre may cause serious injury. Part number: 81PR80-0810 81PR80-0810 Safety sign (3) Remember the transport lock.
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2 - SAFETY INFORMATION Safety sign (5) Children. Never let children stand near the implement during oper- ation. Especially not small children as they have a ten- dency to do unforeseen things. Part number: 81PR80-0811 81PR80-0811 Safety sign (6) Rotating blades. Do not under any circumstances let anyone get near or stand near the implement during operation.
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2 - SAFETY INFORMATION Safety sign (8) WARNING Rotating parts! Keep clear of all drives and rotating compo- nents. Failure to comply could result in death or se- rious injury. W1101A Rotating parts. After the PTO drive shaft has stopped, the blades will have a momentum where they keep rotating for up to 2 min.
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2 - SAFETY INFORMATION Safety sign (10) WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the ma- chine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Machine components Access to implement components WARNING Rotating parts! Never allow anyone to stand or hang on the at- tachment while it is in motion. The following access ways are provided only for safely en- tering and servicing the attachment while it is stopped.
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit Choice of tractor Always follow the recommendations specified in the in- struction manual of the tractor. If this is not possible, seek authorised technical assistance. Choose a tractor with a suitable power on the Power Take- Off (PTO).
4 - OPERATING INSTRUCTIONS Check before test driving Before you operate the disc mower for the first time, per- form the following items: • Read this operator's manual carefully; especially the chapter headed ”Safety information”. • Check the correct assemblage of the implement. Also check that the implement is undamaged.
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4 - OPERATING INSTRUCTIONS The tests on the revolving parts of the implement from the factory result error free. However, before you use the implement, proceed as follows: 1. Lower the cutting unit to working position before you start the power transmission. 2.
4 - OPERATING INSTRUCTIONS Test drive Connect the PTO shaft carefully and let the engine run at a low number of RPM for some minutes. If there is no unintended noise or unusual vibrations, the speed can gradually increase to normal number of RPM of 540 RPM.
4 - OPERATING INSTRUCTIONS Starting the unit Connection to the tractor Placing sideways It is possible to adjust the implement to the track width of the tractor in three ways (A), (B), or (C). ZEIL18HT00681AA Connection 1. Place the tractor right in front of the three-point linkage of the implement.
4 - OPERATING INSTRUCTIONS Support chain A support chain (2) can be supplied to stabilise the depth stop. ZEIL18HT00684AA Hydraulic connections The implement is equipped with two lifting cylinders for transport and turning in the field. NOTICE: Do not expose the hydraulic components to a pressure higher than 210 bar.
4 - OPERATING INSTRUCTIONS Power Take-Off (PTO) drive shaft – Shorten Power Take-Off (PTO) shaft length NOTE: Do not shorten your new Power Take-Off (PTO) shaft until you are certain that it is necessary. From the factory the distance from PTO to Power Input Connection (PIC) is standard on most tractor brands.
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4 - OPERATING INSTRUCTIONS Shortening the PTO drive shaft To shorten the PTO shaft proceed as follows. 1. Fasten the PTO drive shaft half parts to the PTO (on the tractor) and the PIC (on the implement). The PTO drive shaft half parts must be at the same horizontal level, opposite each other at the shortest distance from the tractor.
4 - OPERATING INSTRUCTIONS Parking the unit Disconnection and parking Jack When you disconnect and park the implement, lower the jack (1) to the ground and secure the jack with the special pin (2). When the implement is connected to the tractor, raise the jack so that the implement can move freely within the op- eration area.
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Road transport Transport on public roads Transport position When you drive on public roads or outside the fields, raise the implement in vertical position (A) with the lifting cylin- der and fasten the transport lock correctly. Pull the cord for the stop and then raise the cutterbar to vertical by means of the control handle.
6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### General information Relief system To spare the stubble during work, reduce the wear on the guide shoes of the implement and ensure optimal ground following, the implement is relieved by means of a strong tension spring (1).
6 - WORKING OPERATIONS Adjustment of the cutting height It is possible to adjust the cutting height with the top link (1). ZEIL18HT00682AA An implement in horizontal position has a theoretical cut- ting height (a) of 38 mm (1.50 in). ZEIL18HT00326AA A forward inclination of about 3°...
6 - WORKING OPERATIONS Working position Tip back the parking lock (1) before you drive in the field. ZEIL18HT00683AA Lower the cutter bar in working position (A) until it rests on even ground. Place the control handle in floating position. Lower the link arms of the tractor and the headstock of the implement until there is 2 cm (0.8 in) slot above the pin (2).
6 - WORKING OPERATIONS Working in the field When you arrive at the field you want to work in, proceed as follows: 1. Lower the cutting unit to the ground without driving into the crop. 2. Connect the Power Take-Off (PTO) of the tractor with the engine at idle speed.
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6 - WORKING OPERATIONS Reduce the driving speed if: • The ground is uneven or hilly. • The crop is lodged. • The crop is unusually high and thick. Increase the driving speed if: • The crop is low and thin. •...
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6 - WORKING OPERATIONS Turning When you turn in the field, lift the cutting unit from the ground with the lifting cylinders in headland position (A). Lower the cutting unit to the ground before you increase the number of revolutions again. When you turn on hilly ground or on steep slopes, turn with the implement towards the hill/slope, if possible, to ensure sufficient stability of the tractor.
6 - WORKING OPERATIONS Profile blades WARNING Knife hazard! Use care handling sharp components. Always wear appropriate Personal Protective Equip- ment (PPE), including heavy gloves. Failure to comply could result in death or se- rious injury. W0274A It is possible to use the profile blade (1) on both sides by moving the blade from one disc to another that has an opposite direction of rotation.
6 - WORKING OPERATIONS Disc and blades - HDS system The implement is equipped with HDS discs on which the blades are attached with bolts. Discs, blade bolts and blades are made of high-alloyed, hardened materials. This heat treatment provides espe- cially hard and ductile material which is able to withstand extreme stress.
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6 - WORKING OPERATIONS Replace the special nut immediately if: • The special nut has been used more than five times (G). • The height of the hexagon is less than half of the original height (H). • The lock device (1) is worn or loose (J). ZEIL18HT00059AA...
7 - MAINTENANCE MAINTENANCE###_7_### General information Recommendations WARNING Avoid injury! Always do the following before lubricating, maintaining, or servicing the ma- chine. 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4.
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7 - MAINTENANCE When you repair or maintain the implement it is especially important to ensure the correct personal safety. There- fore, always park the tractor (if mounted) and the imple- ment safely (see Page 2-10). Always disengage the Power Take-Off (PTO) drive shaft, activate the parking brake and stop the tractor engine be- fore you: •...
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7 - MAINTENANCE Hydraulic system When replace parts of the hydraulic system, always make sure that the cutting unit rests on the ground. Remember to relieve the oil pressure before you work with the hydraulic system. Hydraulic hoses must be checked before each use, and minimum once a year.
7 - MAINTENANCE Torque Minimum hardware tightening torques (in N m or lb in /lb ft) for normal assembly applica- tions unless otherwise stated The minimum hardware tightening torque on drawings, in specifications, etcetera have priority. In the following tables, torque specifications are shown following the standard ENS7001, applicable for material class 8.8 and material class 10.9.
Bevel gearbox above API GL-5 SAE 80W90 the cutter bar (0.2 US gal) MIL-L-2105D Cutter bar 3.2 L API GL-5 SAE 85W-140 (SB 2005) (0.8 US gal) MIL-L-2105D Cutter bar (SB 2405) 3.6 L API GL-5 SAE 85W-140 (1.0 US gal) MIL-L-2105D...
7 - MAINTENANCE Maintenance planning Maintenance chart Lubricate Change fluid Tighten Replace Check Maintenance action Page no. After the first hour of operation Drive belts - check After the first 3 hours of operation Bolts and fittings After the first 50 hours of operation Cutter bar - oil change Bevel gearbox above the cutter bar - oil change Daily inspection...
7 - MAINTENANCE After the first hour of operation Drive belts - check Check the correct belt tension before you start the work. When the implement is new and when the belts have been replaced, check the belt drive before you start the work and again after about 1 h of operation.
7 - MAINTENANCE Daily inspection Cutter bar - oil check NOTE: Check the oil level every day during the harvesting season at one of the plugs. NOTICE: Always clean the area around the cutter bar in- spection/fill plugs before you check the oil level to prevent contamination of the gear oil.
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Remove both the plugs to check the oil level at each plug. The plugs are: • On SB 2005 and SB 2805 between the second and the third disc from the left. • On SB 2405 between the third and the fourth disc from the left.
7 - MAINTENANCE Every 10 hours Power Take-Off (PTO) - Grease Perform the lubrication every 10 h of work. Lubricant NLGI 2. Prior operation: Place the implement in safe conditions for maintenance. Lubricate the grease fittings indicated in the chart be- low.
7 - MAINTENANCE Lubrication chart Perform the lubrication every 10 h of work. Lubricant NLGI 2. Prior operation: Place the implement in safe conditions for maintenance. Lubricate the grease fittings indicated in the chart be- low. ZEIL18HT00695FA 7-13...
7 - MAINTENANCE Every 80 hours Bevel gearbox - oil check To check the oil level proceed as follows: 1. Check the oil level through the inspection point (2) while the implement is horizontal. The oil level should be even with the oil level inspection point (2). 2.
NOTE: Use SAE 85W-140 or an equivalent gear oil to maintain the cutter bar oil level. The approximate oil capacity is: • For SB 2005: 3.2 L (0.8 US gal) . • For SB 2405: 3.6 L (1.0 US gal) • For SB 2805: 3.6 L (1.0 US gal).
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7 - MAINTENANCE 8. Remove the drain plug (5). The plug (5) for draining of oil is in the left-hand side of the cutter bar on the outermost guide shoe. Allow all of the oil to drain out of the cutter bar. 9.
7 - MAINTENANCE Every 600 hours Bevel gearbox above the cutter bar - oil change This bevel gearbox drives the cutterbar. Use SAE 80W90 to maintain the oil level. The oil capacity is approximately 0.7 L (0.2 US gal). 1. Position a catch pan under the gearbox and remove the drain plug (2).
7 - MAINTENANCE Every six years Hydraulic hoses WARNING Escaping fluid! Do not disconnect hydraulic quick coupler under pressurized conditions. Make sure all hydraulic pressure is removed from the system before disconnecting hydraulic quick coupler. Failure to comply could result in death or serious injury. W0095A WARNING Escaping fluid!
7 - MAINTENANCE As required Replacement of the belts NOTE: If you need to replace one of the belts (1) in the belt drive, replace all belts to ensure operational reliability. The belts (1) are delivered in sets of 4 belts with exactly the same length.
7 - MAINTENANCE Control of balance When you drive in the field always pay attention if the implement starts vibrating more than usually or if the implement has jarring sounds. NOTE: The first time you start the implement pay attention to vibrations and noise to have a standard of comparison later.
7 - MAINTENANCE Replacement of blades - HDS system CAUTION Cutting hazard! Use care handling sharp components. Always wear appropriate Personal Protective Equipment (PPE), including heavy gloves. Failure to comply could result in minor or moderate injury. C0139A Perform the replacement of the blades if there is the slightest doubt whether the blades have been damaged to ensure the safety against loss of rotating parts.
7 - MAINTENANCE Replacement of discs NOTE: Install the discs, and always respect an angle (A) equal to 90° staggered in relation to each other. ZEIL18HT00047AA Adjust the height of the disc by installing spacers under the disc, between the disc and the hub. When you re- place the discs, use the spacers if the blades are not at the same height.
7 - MAINTENANCE Replacement of hubs DANGER Moving parts! Install all covers, panels, and guards after servicing or cleaning the machine. Never operate the ma- chine with covers, panels, or guards removed. Failure to comply will result in death or serious injury. D0119A WARNING Avoid injury and/or machine damage!
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7 - MAINTENANCE 5. Reinstall the discs with an angle (A) equal to 90° stag- gered in relation to each other. ZEIL18HT00047AA After you complete the installation, turn the discs a mini- mum one complete revolution by hand in order to check that no parts collide.
7 - MAINTENANCE Storage Pressure washing Before you use pressure washing, clean the implement with compressed air. NOTE: Legislation in certain countries and good practice requires special treatment of waste water through sed- imentation and oil separation and controlled removal of residues.
7 - MAINTENANCE End of season service When the season is over, prepare the implement for the storage immediately. To prepare the implement for winter storage: 1. Clean the implement thoroughly. Dust and dirt absorb moisture and moisture increases the formation of rust. 2.
Order and install the spare parts and/or accessories at once before the next season. When you order spare parts, always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number (PIN) of your implement. See “Product identification” in Chapter 1 of this opera- tor’s manual.
8 - TROUBLESHOOTING TROUBLESHOOTING###_8_### Fault code resolution Driving tips and fault finding Problem Possible Cause Correction Uneven stubble or bad The cutterbar ground pressure is too light. Check the basic adjustment of the machine cut. and reduce the relief if necessary by loos- ening the spring.
9 - SPECIFICATIONS SPECIFICATIONS###_9_### Technical data Technical data SB 2005 SB 2405 SB 2805 Working width 2.0 m (6.6 ft) 2.4 m (7.9 ft) 2.8 m (9.2 ft) Number of discs Power requirement at 540 RPM 30 kW (40 Hp)
API GL-5 SAE 80W90 (0.2 US gal) the cutter bar MIL-L-2105D Cutter bar 3.2 L API GL-5 SAE 85W-140 (SB 2005) (0.8 US gal) MIL-L-2105D Cutter bar (SB 2405) 3.6 L API GL-5 SAE 85W-140 (1.0 US gal) Cutter bar...
10 - ACCESSORIES 10 - ACCESSORIES###_10_### General information Accessories or optional equipment listed hereafter may be part of the standard equipment for certain countries. Some of these accessories or options may not be avail- able in certain markets. High guide shoe set For topping of fallow fields, install additional guide shoes that will give a 7.5 cm (3 in) higher stubble.
10 - ACCESSORIES Flow caps If there is a problem transporting the crop across the cut- terbar, install the flow caps on all discs. Flow intensifiers are already installed on the two outermost discs of the cut- ter bar. Support chain for link arms A special support chain (1) can be supplied to secure and stabilize the depth stop of the link arms.
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11 - FORMS AND DECLARATIONS 11 - FORMS AND DECLARATIONS###_11_### EC Declaration of Conformity EF-overensstemmelseserklæring/ EG-Konformitätserklärung/ EC Declaration of Conformity/ Déclaration CE de con- formité/ Dichiarazione CE di conformita/ EG Verklaring van Overeenstemming/ EG-försäkran om överensstämmelse/ EY-vaatimustenmukaisuusvakuutus/ Declaración de conformidad CE/ Deklaracja Zgodności WE./ Декларация за съответствие...
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11 - FORMS AND DECLARATIONS ZEIL19TL0017EA - er i overensstemmelse med Maskindirektivets bestemmelser (Direktiv 2006/42/EF) og hvis relevant også bestem- melserne i EMC-direktivet 2014/30/EU - In übereinstimmung mit den Bestimmungen der Maschinen-Richtlinie 2006/42/EG und wenn erforderlich auch mit der EMC-Richtlinie 2014/30/EU hergestellt wurde. - is in conformity with the provisions of the Machinery Directive 2006/42/EC and if relevant also the provisi¬ons of the EMC Directive 2014/30/EU.
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11 - FORMS AND DECLARATIONS - z določili Direktive o strojih 2006/42/ES ter, če je to relevantno, tudi z določili EMC Direktive 2014/30/EU. - παραμένει σύμφωνη με τους όρους της Οδηγίας περί Μηχανών 2006/42/ΕΚ και σε περίπτωση που αυτό εφαρμόζεται και...
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Index ###_Index_### Access to implement components........Adjustment of the cutting height ........Bevel gearbox above the cutter bar - oil change .
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Maintenance chart ........Manual scope and required training level .
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