Table of Contents
Related Manuals for horsch Terrano 10 FM
Summary of Contents for horsch Terrano 10 FM
- Page 1 OPERATING INSTRUCTIONS Terrano 10/12 FM Terrano 10/12 FM (3 m) TRANSLATION OF THE ORIGINAL OPERATING INSTRUCTIONS READ CAREFULLY PRIOR TO STARTING UP! KEEP OPERATING INSTRUCTIONS IN A SAFE PLACE! ART.: 8027 0210 ISSUE: 05/2017...
- Page 3 HORSCH: ..............Confirmation of receipt of machinery Warranty claims become only effective when the first use of the machine is reported to HORSCH Maschinen GmbH within a week. www.horsch.com under SERVICE PARTNERBEREICH an interactive PDF form is available for down- load for this purpose (not available in all languages).
- Page 4 EC Declaration of Conformity Exchangeable equipment (Directive 2006/42/EC) The manufacturer HORSCH Maschinen GmbH Sitzenhof 1 D-92421 Schwandorf hereby declares, that the product, Designation of machine: Cultivation tool Machine type: Terrano 12 FM (3 meters) Terrano 12 FM Terrano 10 FM (3 meters)
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Page 6: Table Of Contents
Table of contents Introduction ...........4 Operation .............30 Foreword ............4 Commissioning ..........30 Notes on representation .........4 Tractor change ..........30 Service............5 Adjusting the height of the drawbar ...30 Warranty claim processing ......5 Adapting the hose connection ....30 Consequential damage........5 Connecting/Parking ........31 Connecting ..........31 Safety and responsibility ......6 Transport position ........33 Intended use ...........6... -
Page 8: Introduction
DANGER to the safety notes! Highlights a danger that will lead to death or HORSCH will not assume liability for any dam- severe injury if it is not avoided. age or malfunctions resulting from failure to comply with the operating instructions. -
Page 9: Service
Service Consequential damage HORSCH Company would like you to be completely The machine has been manufactured by satisfied with your machine and our services. HORSCH with greatest care. However, despite the intended use deviations in placing quantity If you encounter any problems, please feel free up to total failure may be caused by e.g.:... -
Page 10: Safety And Responsibility
Safety and Spare parts Genuine spare parts and accessories from responsibility HORSCH have been specially designed for this machine. Spare parts and accessories which are not deliv- The following warnings and safety notes apply ered by us, have not been tested or approved by us. -
Page 11: Qualification Of Personnel
The person has understood the operating ¾ service personnel from HORSCH. This refers to instructions and is able to implement the in- the following activities: formation given in the operating instructions Loading and transport accordingly. -
Page 12: Personal Protective Equipment
Personal protective Clean soil from the folding areas before fold- ¾ ing up. Otherwise there could be damage to equipment the mechanics. If present: Secure the hydraulic cylinders on ¾ Missing or incomplete protective equipment undercarriage and drawbar in transport posi- increases the risk of health damage. -
Page 13: Safety In Operation
Have damage, that could affect safety and ¾ authorized dealer or a HORSCH employee. that cannot be rectified by yourself, rectified The machine registration form must be com- by a qualified expert workshop. - Page 14 Use only appropriate means when searching ¾ specially trained by HORSCH. for leaks. Repair any damage immediately! Oil sprays can cause injuries and fire! Overhead lines Power sockets and connectors on the hydrau- ¾...
- Page 15 Use in the field What to do in case of voltage flashover Voltage flashover generates high electric volt- ages on the outside of the machine. This results DANGER in extreme voltage differences at the ground No passengers are allowed to ride on the around the machine.
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Page 16: Fertiliser And Dressed Seed
Structural changes and extensions must only ¾ Environmental protection be made in an authorized workshop or by an operator who has been trained by HORSCH. Operating materials such as hydraulic oil, lubri- Comply with country specific instructions for ¾ cants, etc. can damage the environment and the weights, weight distribution and dimensions. -
Page 17: Care And Maintenance
HORSCH for this purpose. Do not clean new machines with a steam jet of a high pressure cleaner. The paint takes approx. -
Page 18: Danger Zone
11.07.2014 Jobst ¾ The danger zone around the machine poses the Gepr. Norm ing instructions. (Zeichnungsnummer) Blatt following endangerments: © Horsch Maschinen GmbH 34008800 Änderungen sind untersagt Index Änderung Datum Name Bemaßungen in mm Gewicht (kg): 21449,143 kg Accidental operation of the hydraulic system •... -
Page 19: Safety Stickers
Safety stickers Safety stickers on the machine warn of hazards Clean soiled safety stickers. ¾ at dangerous points and are an important part Damaged or illegible safety stickers must be ¾ of the safety equipment of the machine. Miss- replaced immediately. ing safety stickers increase the risk of severe or Affix the specified safety stickers on spare ¾... - Page 20 Secure the machine with wheel When connecting the machine and chocks before uncoupling or parking. when operating the hydraulics, no persons are allowed between the machines. 00381116 00380145 Position of safety stickers (depending on equipment) Safety stickers with the addition “2x” can be found on either side of the machine.
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Page 21: Commissioning
If the machine is hitched up in two-point mode, ¾ These work activities may be carried out only by the tractor link arms must be blocked against persons trained by HORSCH for this purpose. swinging sideways. On a trailer or low loader the machine must ¾... -
Page 22: Technical Data
Technical data Terrano 10 FM / 10 FM (3 m) 12 FM / 12 FM (3 m) Length (m) 9.50 9.50 Working width (m) 10.26 12.15 Transport height (m) 4.00 4.00 Transport width (m) 10 FM: 3.63 12 FM: 3.63 10 FM (3 m): 3.00 12 FM (3 m):... -
Page 23: Requirements For The Tractor
Requirements for the tractor WARNING Risk of accident! Observe the permissible values of the tractor ¾ for axle loads, total weight, tyre load bearing capacity and air pressure. Verify the suitability of the tractor before com- ¾ missioning. The tractor must meet the following require- ments to be able to use the machine as intended: Implement attachment Terrano... - Page 24 Electrics / Control system Electric power supply 12 V Road lighting equipment: Socket, 7-pin, see chapter Lighting Hydraulics Maximum system pressure 210 bar Oil grade Mineral hydraulic oil Delivery rate 100 l/min at 180 bar Number of dual-acting control units Brake connections Pneumatic brake Red connection for supply line...
- Page 25 Terrano 10 FM / 10 FM (3 m) 9070 10960 3550 3550 Terrano 12 FM / 12 FM (3 m) 9085 12480 3550 3550...
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Page 26: Type Plate
Type plate The type plate with the CE marking is located on the frame of the machine. Data on the type plate: Serial number Permissible total weight Drawbar load (= DL) Axle load Machine type Year of construction... -
Page 27: Structure
Structure Overview Drawbar connection Levelling discs Hose bracket Packer Support wheel Lighting Lift front cylinder Centre undercarriage Tines on four-bar frame 10 Air vessel 13 Hydraulic cylinder, packer wing 11 Support 14 Hydraulic cylinder, middle section 12 Hydraulic cylinder for folding 15 Hydraulic cylinder, undercarriage... -
Page 28: Hydraulics
Hydraulics NOTE Operate the machine with mineral oils. ¾ WARNING Do not mix mineral oils with organic or ester Accidental hydraulic movements (e.g. caused oils! by passengers or children) can lead to severe The hydraulic circulation of the tractor must accidents and injuries! contain mineral-based hydraulic oil. - Page 29 Folding 90° and lifting/lowering Tractor control unit Tractor hydraulic coupling folding / unfolding Tractor hydraulic coupling lifting / lowering Change-over valve, six-way rotary spool valve (folded) 4/3-way-valve, four-way rotary spool valve (folded) Valve block Restrictor ø 2 mm Hydraulic cylinder for folding Hydraulic cylinder support wheel 10 Hydraulic cylinder, packer wing 11 Lock valve, single acting...
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Page 30: Lighting
Lighting Notes on operation on the machine Identification of hydraulic hoses The symbol is always located above the hose that requires pressure to bring the machine in transport position (lift out, folding, etc.). Machine lifting / lowering Folding / unfolding the machine Tools 7-pin plug Rear light, right... - Page 31 Instruction stickers Clean soiled stickers. ¾ Damaged or illegible stickers must be re- ¾ placed immediately. Apply the specified stickers to spare parts. ¾ Loading hook; Always plug in all hydraulic lines. Otherwise hook the load suspension gear (chains, components could be damaged because of ropes etc.) into this loading hook during interconnected hydraulic functions.
- Page 32 Tighten with the appropriate torque Check the tyre pressure at regular inter- vals, adapt if necessary - see maintenance overview. 4,9 bar 00385760 Operating button for parking brake. Upper position released, lower position for parking 8,0 bar 00385758 00380557 Hitching / uncoupling Before road travel, place the alu- (only for France) minium clips with 100 mm total thick-...
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Page 33: Aluminium Clips
Aluminium clips WARNING The aluminium clips are plugged over the piston Risk of injury on the hydraulic cylinders! rods of hydraulic cylinders. They limit the retrac- Limbs may be pinched by unintentional retrac- tion of the piston rod. This way one can adjust tion of the piston rods. -
Page 34: Operation
Operation 3. Lower the machine. The discs should be just above the ground. 4. Compensate differences in inclination by turn- Whenever working on the machine ing the fork on the hydraulic cylinder of the pay attention to the associated safety drawbar until the frame or the coulter discs notes in the chapter “Safety and are parallel to the ground. -
Page 35: Connecting/Parking
Connecting/Parking Connecting The machine must be properly connected to a tractor before any machine movements. DANGER There is a risk that persons may become DANGER crushed and severely injured between machine Serious accidents caused by the machine roll- and tractor! ing away! Instruct persons to leave the area between ¾... - Page 36 7. Outer levelling discs: Release the bolt, slide the discs toward the inside and insert bolt in the inside position. Secure pin with the cotter pin: 8. Remove inserted clips from packer cylinders and undercarriage cylinders. 9. Fold up the support and secure it with the bolt (a).
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Page 37: Transport Position
Transport position WARNING Danger of traffic accidents Connecting. 1. Connecting the machine, see Before driving off: Folding. 2. Fold the machine in completely, see Check whether all securing elements of the ¾ 3. Lift the machine completely. connection are in place and set correctly. 4. -
Page 38: Parking
Parking 7. Secure the machine with the parking brake against rolling away (auxiliary equipment). 8. Uncouple the machine. DANGER 9. Close the lock valve on the hydraulic cylinder Serious accidents caused by the machine roll- of the drawbar. ing away! 10. -
Page 39: Wings
Wings Wings 90° Operate the control unit until the WARNING wings are fully unfolded. At approx. 45° both packer and support wheels are automatically Dropping or lowering machine parts can cause extended. If the machine has not been lifted, severe crushing injuries etc.! the machine will lift up automatically before No persons may stay under raised machine ¾... -
Page 40: Folding
10. Check the pressures in the pressure gauges Folding inside the frame. They must approximately match the system pressure (180 ± 20 bar). NOTE Before folding remove the added clips from packer and undercarriage cylinders! 1. Fold the outer wings by 180°. During folding the undercarriage swivels from the packer to the wheels. -
Page 41: Depth Setting
Depth setting Setting the depth Depth setting in the field is made via the packer NOTE at the rear and via drawbar and support wheels at the front. The required working depth of tines and level- ling discs depends on the prevailing operating The working depth is adjusted by means of conditions. -
Page 42: Setting The Spacing Of The Support Wheels
Adjust the outer levelling discs according to 1. Lift the machine until the support wheels can ¾ the working conditions to avoid ridge forma- be turned freely. tion at the adjoining track: 2. Secure one support wheel with a wooden block or similar against lowering. -
Page 43: Use In The Field
Use in the field Checks The working quality essentially depends on the Unfold the machine in the field and adjust; see ¾ adjustments and checks made prior to and dur- chapter Wings, depth setting and assembly groups. ing use, as well as on regular care and mainte- Switch the control units for wings 90°, nance of the machine. -
Page 44: Assembly Groups
If a tine is blocked or jammed by stones etc., ¾ away. please contact the HORSCH Service. The blockage may give way and the tine jump forward into its normal position. Never stand in front of the tines! - Page 45 Guide plate - narrow, wide • coulter (coulter tips, guide plates, wings): lateral wings - narrow, carbide-tipped (HM) • Use only original HORSCH wear items. ¾ Carbide-tipped tips and lateral wings increase Use new screws and nuts with each replacement. ¾...
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Page 46: Levelling Discs
Levelling discs This can cause overloads and damage to com- ponents, or may dirty roads during transportation. Levelling discs are installed behind the tines to prevent ridge formation with all operating condi- NOTE tions, working depths and travel speeds. Remove any picked up soil after field work or ¾... -
Page 47: Optional Equipment
Drain valve workshop or by an operator, who has been Spring brake cylinder specially trained by HORSCH for this purpose. 1 Anschluß Bremse gelb Connecting 2 Anschluß Vorrat rot 3 Rohrleitungsfilter The tractor must always be secured with the 4 Anhängerbremsventil... - Page 48 Parking brake NOTE The machine always needs to be secured with the parking brake to prevent the drill from roll- Before parking the machine pull the parking ing away in case of pressure loss in the service brake button down again to apply the parking brake.
- Page 49 Emergency releasing facility In events of emergency the spring brake cylin- ders can also be released manually. For this purpose back out the screw until the ¾ brake is released: End of the season For functional safety of the valves, anti-freeze agent should be mixed to the compressed air (follow the operating instructions of the tractor manufacturer).
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Page 50: Troubleshooting
Check the adjustment and repeat as required. ¾ NOTE A support wheel lock can be installed if the sup- port wheels continue to swing about excessively in spite of correct setting during use. Please contact HORSCH Service for this measure. -
Page 51: Care And Maintenance
Care and Lubricating the machine Maintenance The machine should be lubricated at regular intervals and after washing with a pressure cleaner. This ensures operability and reduces repair WARNING costs and downtimes. Risk of injuries during maintenance work Hygiene Please observe the safety notes on care and ¾... -
Page 52: Storage
Storage If the machine is to be shut down for a longer period of time: If possible, park the machine under a roof. ¾ Protect the machine against corrosion. For ¾ spray coating use only readily biodegradable oils, e.g. rape seed oil. Protect the hydraulic cylinder piston rods ¾... -
Page 53: Maintenance Overview
Maintenance overview Terrano 10/12 FM | 10/12 FM (3 m) Maintenance location Work instructions Interval After 10 operating hours Retighten all screw and plug-in Even firmly tightened screw connections can come loose connections as well as the hydraulic (e.g. because of material settlement or paint residues be- connections. - Page 54 Maintenance location Work instructions Interval Ball-and-socket coupling Before connecting: Clean ball andspherical cap. daily Replace the foam ring if damaged and/or heavily soiled. daily Place the foam ring. daily Check ball and spherical cap for wear. The wear limit 40 h has been reached when the gauge rests fully on the ball or enters the spherical cap.
- Page 55 Maintenance location Work instructions Interval Drawbar eye Fastening ¾ Check mounting screws for firm seat (560 Nm) 40 h Wear ¾ Replace the component concerned if one of the wear lim- its has been exceeded or fallen short of (workshop work): Designation Nominal Wear dimension...
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Page 56: Schmierstellen
Maintenance location Work instructions Interval At the end of the season Complete machine Perform care and cleaning work; do not spray plastic parts with oil or similar Check all screw and plug-and-socket-connections for firm seating (see torque table) Check frame and connecting parts for condition and firm seating Piston rods on hydraulic cylinders Spray with anti-corrosion agents Brake system... - Page 57 Lubrication points (lubricating grease: DIN 51825 KP/2K-40) - Number of lubrication points in brackets Lubricate connection (2/1) 25 h Lubricate hydraulic cylinder, wings 50 h Lubricate hydraulic cylinder, undercarriage 50 h Lubricate frame (joint) 50 h Lubricate packer frame (joint) 50 h Lubricate drawbar (joint) 25 h...
- Page 58 • Frame • Packer frame • Drawbar • Undercarriage • Support wheels (2x)
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Page 59: Guide Plates - Arrangement
Guide plate right Guide plate left The figure below shows the assembly direction of the deflectors on the tines. Observe the correct direction of installa- tion when replacing deflectors! Terrano 10 FM / 10 FM (3 m) - Page 60 Terrano 12 FM / 12 FM (3 m)
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Page 61: Waste Disposal
Attention must be paid to all valid regulations. Decommissioning and waste disposal must only be carried out by operators who have been trained by HORSCH. Contact a waste disposal company, if this should be necessary. -
Page 62: Appendix
Appendix Tightening torques NOTE The tightening torques only serve as guidelines and are generally valid. Actual data given at the • corresponding points in the operating instructions have priority. Screws and nuts must thereby not be treated with lubricant, since this would change the friction value. •... - Page 63 Inch screws Tightening torques - inch screws in Nm Screw Strength 2 Strength 5 Strength 8 diameter No marks on head 3 marks on head 6 marks on head Inch Coarse Fine thread Coarse Fine thread Coarse Fine thread thread thread thread 12.2...
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Page 64: Index
Index Folding 35,36 Accessories 6 Accident prevention instructions 6 Foreword 4 Acknowledgement of receipt 4 Air reservoir 50 Guide plate 40,41,54 Air vessel 23 Aluminium clips 29,37 Headland 39 High pressure cleaner 46 Ball 49 Hold-down 49 Ball-and-socket coupling 49 Hose bracket 23,30 Ball head 19 Hose connection 30... - Page 65 Qualification of personnel 7 Unfolding 35 Use in the field 11,39 Ratio 29 Recycling 56 Warranty 4 Releasing the brake 44 Waste disposal 56 Retrofits 12 Wheels 50 Road transportation 8 Wheels / brakes 50 Road travel 10 Wing 35 Rust 47 Safety 6 Safety installations 50...
- Page 67 All details on technical specifications and pictograms are approximate and for information only. Subject to technical product revisions. HORSCH Maschinen GmbH Tel.: +49 94 31 7143-0 Sitzenhof 1 Fax: +49 94 31 7143-9200 92421 Schwandorf E-Mail: info@horsch.com www.horsch.com...